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Summary of Contents for Kverneland QUALIDISC T
- Page 1 QUALIDISC T Instructions Edition 03/2014 Printing 5.2014 Language From serial no. 007367 Execution Rigid/Folding Reference. RF30944 B...
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Page 2: Identification Of The Machine
Tel. +33 (0)2 51 64 13 00 The copyright and use (Copyright) are held by the Kverneland Group Les Landes Génusson SAS, France. Copying, transfer to other media, trans- lation and partial use of this text are unlawful without written authorisation from Kverneland. All rights reserved. The content of these operating... -
Page 3: Table Of Contents
Sommaire Sommaire Preamble ............4 Hydraulic diagram ......... 49 Target group for this operating manual Guarantee............52 Meaning of symbols Disposal of the machine ....... 53 Safety..............5 Metal parts For your safety Tyres Warning symbols Hydraulic oil Safety regulations EC conformity declaration...... -
Page 4: Preamble
Preamble Preamble Target group for This operating manual is intended for trained farmers and individu- als who are otherwise qualified to perform agricultural activities and this operating who have received training in the operation of this machinery. manual For your safety Study the contents of this operating manual carefully before assem- bly or initial operation of the machine. -
Page 5: For Your Safety
Safety Safety For your safety In this chapter you will find the general safety instructions. Each chapter of the operating manual contains additional specific safety instructions, which are not described here. Please follow the safety instructions • in the interest of your own safety, •... - Page 6 Safety Risk of being caught by a rotating part of the machine (PTO shaft, for example). Risk of projection of stones and other materials. Keep a safe dis- tance from this part of the machine. Risk of foot being severed by a rotating cutting implement. Keep a safe distance from this part of the machine.
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Page 7: Safety Regulations
Safety Safety regulations General Before starting up, check that the machine is not endangering any persons and that the protection and safety devices (e.g. guards, recommendations hoods, warning labels, etc.) are in place and functional. Before starting work, familiarise yourself with all the parts, controls and functions of your machine. - Page 8 Safety Transportation Respect the highway code when travelling on public roads. When cornering, beware of machine offset and weight transfer. Adapt your speed. In transit, secure the lower lifting arms to prevent them from swing- ing out. The machine must not be moved outside the field or near people until the fold-away extensions or the fold-away or tipping accesso- ries (if any) have been locked in the transport position.
- Page 9 Safety Nobody must enter the range of movement of the folding exten- sions or folding or tilting accessories (if present) if they have not been locked by the system provided for that purpose. This system can be a chain, pin, rigid rod or a controlled double valve. Before starting up, make sure that the surrounding area is clear (no children in the vicinity, etc.).
- Page 10 Safety Maintenance No intervention must be made within the radius of the tractor - tool unit without the brakes or vehicle immobilisation system being en- gaged. When changing parts on the machine, you are advised to be careful with all parts with sharp edges or corners. We recommend that you wear safety equipment (helmets, safety shoes, gloves...).
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Page 11: Hydraulic System
Safety Uncoupling the There is a higher risk of injury when uncoupling the machine from the tractor! Therefore: machine • Immobilise the tractor. • Never stand between the tractor and the machine when coupling. • Actuate the three-point power lift system slowly and carefully. •... -
Page 12: Getting To Know The Machine
Modifications to the machine made by the client or the use of spare parts or accessories that are not from KVERNELAND will cancel the manufacturer's liability for all damages resulting from this mod- ification. -
Page 13: General Description
Getting to know the machine General description Depth control Rear lighting Roller arm Overlapping adjustment Transportation wheel Control wheel Cart Front lighting Roller Comb harrow Coupling Drawbar Deflector Lifting bar Row of discs... -
Page 14: Technical Specifications
Getting to know the machine Technical specifications Working width 4 m (13’) 5 m (16’) 6 m (20’) 7 m (22’) Overall length without hopper 7 m (22’) Overall length with hopper 8,3 m (27’) Transportation width 2.75 m (9’) "Fully raised"... -
Page 15: Rear Accessory Variants
Getting to know the machine Rear accessory variants Roller arm with manual depth control[+] • Depth control adjustment using plastic chocks • Transfers the load to the rear of the machine for improved penetra- tion. Roller arm with hydraulic depth control[+] •... -
Page 16: Roller Variants
Getting to know the machine Roller variants Cage roller diameter 550 (21 1/2’’) [+] • Compaction / light to medium soils Flexline roller diameter 585 (23’’) [+] • Compaction / light to medium soil without stones Actipack roller diameter 560 (21 1/4’’) [+] •... -
Page 17: Front Accessories
Getting to know the machine Front accessories Mechanically adjusted depth control wheel • Depth control using an adjustment rod Hydraulically adjusted depth control wheel • Movement by hydraulic jack • Depth control adjustment using plastic chocks... -
Page 18: Equipment Variants
Getting to know the machine Equipment variants Tractor drawbar Ball ring diameter 50 Hitching bar Fixed ring Scharmuller ball ring Lifting machine Parallel lift Without parallel lift (requires a hitching bar) - Page 19 Getting to know the machine Transportation wheel Wheel 400/60x15.5 Wheel 480/45/17 Wheel 520/50x17 Axle type Without brakes Hydraulic braking Pneumatic braking Options (other) Drawbar extension Wheel chock...
- Page 20 Getting to know the machine Small grain seeder [+] • Setting up of vegetational cover • Broadcast seeding • For more information on safety conditions, assembly, use and maintenance of the seeder, please refer to its operating instruc- tions (RF31912). Unit counter Enables the surface worked to be recorded.
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Page 21: Delivery And Assembly
Delivery and assembly Delivery and assembly Check on The machine may be delivered partially assembled. reception In this case, carefully follow the assembly instructions contained in the assembly handbook. Anchor point Anchor point used to lash the machine in complete safety. Repositioning of The disc rows are positioned for packaging in the truck. -
Page 22: Repositioning The Rollers
Delivery and assembly Repositioning the rollers > Symmetrically present the roller(s) at the rear of the machine. > Check that the roller(s) is aligned with the chassis, with a 20 mm (6/8’’) gap in the centre. > Tighten the attaching yokes. >... -
Page 23: Non-Parallel Lifting
Coupling Please follow the safety instructions. Coupling Never stand between the tractor and the machine when cou- pling. Coloured clips mark the hydraulic connections of each function: • Red: frame elevation. • Blue: frame folding. • Green: working depth. Non-parallel lifting >... -
Page 24: Braking System
Braking system The machine may be equipped with a compressed air or hydraulic Braking system braking system. Hydraulic braking systems are not authorised in all countries. The two braking systems are equipped with a hand brake. Do not drive on the road Due to the lack of braking power of the machine, it is forbidden to drive on the road if the brakes are not in proper working order. -
Page 25: Hydraulic Braking System
Braking system Hydraulic braking The machine's hydraulic braking system is equipped with a special hydraulic connection. The hitch-up is only adapted to tractors de- system signed for the hydraulic braking system. This is why the machine must always be transported on a tractor with a suitable braking system. -
Page 26: Two-Channel Compressed Air Braking System
Braking system Two-channel The compressed air braking system of the machine is equipped with two conduits. compressed air During transportation, the machine must always be hitched up to a braking system tractor that has a suitable compressed air braking system. Connect the compressed air braking system to the tractor with two hoses. -
Page 27: Transportation
Transportation Transportation Safety Prior to transporting the machine on the road, you must carefully read the following safety instructions. Compliance with these in- structions is important and helps you avoid accidents. In general Ensure compliance with regulations regarding road traffic. If you drive on public roads with your machine, it must comply with the regulations currently in force. - Page 28 Transportation Partial lifting (bar with a jack): > Fully raise the machine then fold using the hydraulic controls. > Check that the automatic hook is securely locked. > Lower the machine so that the chocks support on the jack. > Adjust the number of chocks if necessary to define your clearance.
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Page 29: Commissioning
Commissioning Please follow the safety instructions. Commissioning Keep at a safe distance when manoeuvring. Danger of crushing and entrapment. Check that the tractor and the machine are completely immobi- lised before intervening between the machine and the tractor. > After road transport, reconnect the hydraulic hoses to the tractor Telescopic bar using the colour code: •... -
Page 30: Working Depth
Settings Please follow the safety instructions. Settings Keep at a safe distance when changing the settings. Risk of legs and feet being crushed. Never turn with the tines in the soil. Working depth Before any work in field, adjust all the different items of the machine Proceed as follows to adjust the working depth of the machine: Step 1: adjust the depth of the rollers Step 2: adjust the depth of the front depth control wheels, if the ma-... - Page 31 Settings Hydraulic depth control The hydraulic jacks are used to move the roller(s). The working depth is set when the jacks bear on the chocks on the shaft. > Raise and stabilise the device. > Actuate the hydraulic distributor to lower the rollers. >...
- Page 32 Settings Hydraulic adjustment The working depth is set when the jacks bear on the chocks on the shaft. > Raise and stabilise the device. > Actuate the hydraulic distributor to lower the wheels. > Add or remove bearing chocks to adjust the working depth. •...
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Page 33: Overlapping The Discs
Settings Overlapping the discs The new machine is adjusted so that the entire surface of the soil is cut and mixed across the complete width. This ideal overlapping is preserved, even when the discs are worn. > Measure the diameter of the discs and refer to the table for the po- sition (see white decal). -
Page 34: Adjustment Of Accessories
Settings Adjustment of accessories Lateral deflectors > Remove the spindle A and pin > Slide the assembly on the tube to adjust the distance between the metal panel and the path of the flow of soil. > Place the spindle A and pin in one of the three positions The height of the deflector (low stop) can be adjusted according to the working depth using the spindle B. - Page 35 Settings Actipack / Actiring 1/ For level finishes and crushed clumps / to be seeded roller > The height of the knife skid must be adjusted depending on the soil, but also on the machine and position of the attachment arms, which can vary according to the depth setting (rotary harrows).
- Page 36 Settings Actiflex rollers 1/ For level finishes and crushed clumps to be seeded This type of surface may be required when working during the spring or if the field is to be seeded immediately after. In this case, use the roller with the levelling blades. 2/ For rough finishing / seeding after winter or a long period This type of surface made be required when working before the winter or if the field has been left untended and exposed to precip-...
- Page 37 Settings Hectare counter The kilometric counter measures the distance covered by the ma- chine during working. You must take into account only the black figures. To obtain the worked surface in hectares, you must multiply the black figure by the coefficient which is based on the working width of the machine and the diameter of the discs.
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Page 38: Uncoupling The Machine
Uncoupling the machine Please follow the safety instructions. Uncoupling the machine Risk of injury when uncoupling the machine. Therefore: • Immobilise the tractor. • Make sure that the machine is on flat and sufficiently stable ground. • Never stand between the machine and the tractor. •... -
Page 39: Cleaning, Maintenance And Storage
Cleaning, maintenance and storage Cleaning, maintenance and storage Cleaning Use a high-pressure cleaner to clean the machine. Use low pres- sure to clean the bearings. When cleaning the bearings, place the jet at some distance to prevent damage to the seals and roller bearings. Maintenance At the end of the season, we recommend applying a protective coating of oil to the machine in order to ensure a long service life. -
Page 40: Maintenance
Maintenance Maintenance For your safety Special safety in- Conditions required for maintenance work Carry out maintenance work only if you have the necessary knowl- structions edge and if you have appropriate tooling. A lack of knowledge or in- appropriate tools may lead to accidents. Use original spare parts Use only original spare parts for components related to safety. -
Page 41: General Remarks
Maintenance General remarks These remarks are related to common maintenance work. For all maintenance work, the machine should be unfolded and blocked in operating position. If the transport position is required for all the maintenance work, refer to the maintenance instructions and con- sult the remark pertaining to it. -
Page 42: Lubricating
Maintenance Lubricating For all greasing operations, the machine must be in the park po- sition with the tines on the ground to avoid any risk of crushing. The pictogram opposite is placed next to the greasing points on the apparatus. Most of the machine's articulations use wear rings. - Page 43 Maintenance Front wheel jack > Every 40 hours Grease nipple Linkage > Every 20 hours Grease nipple Drawbar + folding sides > Every 40 hours Grease nipple Carrier + jack > Every 20 hours Grease nipples...
- Page 44 Maintenance Carrier > Once a year Grease nipple Front wheels > Every 40 hours Grease nipples > Once a year Grease nipple Hubs of discs Greased for life. They do not need greasing.
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Page 45: Control
Maintenance Control Screwed assemblies Control the tightening of the wheel nuts regularly as well as the adjustment of the set of hubs. All the bolts must be tightened: • After the first service hours • According to the frequency of interventions •... - Page 46 Maintenance Fastenings Use only the screws provided The holding screws supplied are special screws for specific require- ments. The screws that you find at retailers do not resist the ma- chine stresses. If you use unsuitable screws or if you do not use with recommended torque, there is a risk of machine damage.
- Page 47 Maintenance Replacing the disc When removing the disc hub: > Loosen the nut - A > Remove the lock washer - B > Remove the complete hub. Important : always use the original repair kit containing the hub, the nut and the lock washers. When installing the disc hub >...
- Page 48 Maintenance Comb wear Check the combs of the harrows [+]. Replace them if they are badly worn. Skid wear on Acti- > Regularly check the knife skids for wear. Replace them before the wear results in the loss of a part when working. pack / Actiring >...
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Page 49: Hydraulic Diagram
Hydraulic diagram Hydraulic diagram Lifting Parallel lift... - Page 50 Hydraulic diagram Folding Depth control...
- Page 51 Hydraulic diagram Depth control with front wheels...
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Page 52: Guarantee
Guarantee At delivery of the tool, verify that all the accessories are included Guarantee and that there is no damage due to transport. Claims must be made in writing within 6 days. The guaranty will be granted only if the conditions appearing on the delivery contract have been met by the buyer. -
Page 53: Disposal Of The Machine
Disposal of the machine When the service life of your machine is over, it must be properly Disposal of the machine disposed of. Please observe applicable regulations when disposing of the machine. Do not spread on the ground or pour into the sewers used grease or other substances such as motor oil, hydraulic oil, coolant fluid, brake fluid, fuel... -
Page 54: Ec Conformity Declaration
EC conformity declaration EC conformity declaration Corresponding to Kverneland Group Les Landes Génusson SAS directive 2006/42/ 9, rue du Poitou FR-85130 Les Landes Génusson declare under our sole responsibility that the product QUALIDISC T and accessories to which this declaration relates, corresponds to instructions in terms of health and safety stipulated in the European directive 2006/42/EC. - Page 55 Index Index Actipack Maintenance Actiring Metal parts Blades Non-parallel lifting Braking system Oils Cage Cage roller Cleaning Comb harrow Pictograms Combs Compressed air braking system Coupling Coupling or connection roller Description of groups Safety Drawbar Coupling General recommendations Hydraulic system Maintenance Employer Uncoupling the machine...
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