“The UL certification for Campers and Dens does not cover tables and other furniture options in the pod, please refer to individual documentation provided for more information. The hoop fire management system has been tested for electrical safety only and has not been tested to any official fire safety standards.
Base Track Locate the base track packaging. Lay out the base track assemblies. Remove central cover if present. Door threshold Page 4 of 48 P/N: 1499235001 Doc # 163399 Rev B...
Door threshold Assemble door threshold to the side base track using a T20 Torx screwdriver. M4x6mm Button Hex M/C Page 5 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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Assemble door threshold to the front base track. Remove central cover if present, unscrew door post and leveling screws to bring foward base track. Use a T20 Torx screwdrive for M4x6mm Button Hex M/C (2). Page 6 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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Base Track Assemble the base track corners (3) using an 8mm allen key for M10x25mm screws. 1G. Remove cover to reveal screws. Slide back the rubber window extrusions if present, remove the screws, and then remove the corner end piece. 1H.
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1K. Slide into position the rubber window extrusions. Cut to length if needed. 1L. Repeat steps for other corners. 01272952 M10x25 Door threshold Page 8 of 48 P/N: 1499235001 Doc # 163399 Rev B...
Service Hoop Locate the service hoop component packaging. Lay down the hoop horizontal. Align the hoop verticals. NOTE: Lay protection to prevent scratches to hoop. Page 9 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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2B. Remove hoop covers to gain access. 2C. Connect ground wires to hoop verticals on left and right hand sides. Page 10 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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2D. Assemble beam and vertical posts together. Use a 6mm socket head drive for M8 x 30mm thread forming screws. 2E. Remove hoop-fixing bolts from the base track. M8x30 Door 15Nm threshold Page 11 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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Align hoop to base track ensuring the switch is on the same side as the door, and facing the door. Secure hoop M10 fixings. p a n i t c h M10x25 Page 12 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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Connect hoop internal electrics. Place back the covers on hoop’s vertical. Page 13 of 48 P/N: 1499235001 Doc # 163399 Rev B...
NOTE: Support corner post until top track is fitted. Vertical Posts Locate the vertical post component packaging. Assemble corner post to base track with a 6mm socket head M8 x 20mm machine screws. M8x20 Page 14 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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3C 3D. Connect top track side to hoop and corner post. Use a 6mm socket head drive for M8 x 25mm thread forming screws(4). NOTE: Support corner post until top track is fitted. 3E. Repeat steps for opposite corner. M8x25 NOTE: Use a ratchet Page 15 of 48 driver when access is limited.
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3F. Connect top track side to hoop post. Use a 6mm socket head drive for M8 x 25mm thread forming screws(2). 3G. Assemble top track rear to corner casting. Use a 6mm socket head drive for M8 x 25mm thread forming screws(4).
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3H. Assemble door corner post to base track with a 8mm socket head M10 x 25mm machine screw. 3I. First remove M10 fixing from the base track. Assemble post to base track with 8mm socket head M10 x 25mm machine screws(2). 3J.
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NOTE: Support vetical post until top track is fitted. 3K. Install further uprights. First remove M10 fixing from the base track. Assemble post to base track with 8mm socket head M10 x 25mm machine screws(2). 3L. Connect top track side to hoop Use a 6mm socket head drive for M8 x 20mm thread forming screws(2).
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3M. Assemble door corner post to base track with a 6mm socket head M10 x 25mm machine screw. NOTE: Support corner posts until top tracks are fitted. 3N. Assemble Front top track to corner castings. Use a 6mm socket head drive for M8 x 20mm thread forming screws(4).
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Use a 6mm socket head drive for M8 x 20mm machine screws into top track(2). Connect sliding door post assembly into top track(1). Repeat steps for other side. M8x20 Page 20 of 48 P/N: 1499235001 Doc # 163399 Rev B...
Base alignment Release the levelling screws with 6mm allen key. Ensure the corners are square and make sure the base track is level. M10x40 Page 21 of 48 P/N: 1499235001 Doc # 163399 Rev B...
Support fabrications Use soft mallet to attach. Note: Ensure vertical D posts are fully seated in extrusion. Page 23 of 48 P/N: 1499235001 Doc # 163399 Rev B...
Corner Panel (wider - 745mm) Flip panel 180 left or right External Panels Up arrow variation for indicator corner panel. Narrow Panel (670mm) Fit top 2 fixings only for hooking feature. Fit top 2 fixings only for hooking feature. M6x16 M6x16 ~10mm ~10mm...
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7b. Using the 2 exposed M6 fixings, hook exterior panels in place. 7c. Fit remaining M6 fixing to secure panels to frame. Note: Ensure an even spacing between panels when tightening fixings. 7d. Dress fabric when completed. 2 fabric panel sizes: - 670mm wide - 745mm wide (LH or RH option).
Top fixings for opposite corner post. Plywood, Laminate & Whiteboard - External Location Change fixing position to suit left or right hand corner post. Fit top 2 fixings only Up arrow 8b. Using the 2 exposed M6 fixings, for hooking feature. indicator hook exterior panels in place.
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Note: Ensure an even spacing between panels when tightening fixings. Use a 6mm socket head drive for M8 x 20mm machine screws into top track(2). Connect post assembly into top track(1). Repeat steps for other posts if present. M8x20 Page 27 of 48 P/N: 1499235001 Doc # 163399 Rev B...
Acoustic Panels Locate the acoustic panel packaging. Push acoustic panels into place between extrusions. Pull tab for removal. Page 28 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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Assemble Clip L-Plates (7). Per bracket M6x16 Page 29 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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Assemble Clip L-Plate (1) for Glazing Post. M6x12 Page 30 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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Reference level line Applies only for CD02CLS and CD02DLS Place in position Clip L-Plates (6). Align corner L-Plates(2) with opposite corner L-Plates using a spirit level. Fix in position. Align middle L-Plates(4) with corner L-Plates using a spirit level. Fix in position. Per bracket M6x16 Reference...
Clips L bracket Interior panel Interior Panels Locate Interior panel packaging. Locate top corner of fabric panel in place with L bracket. Firmly engage fabric panel in place with clips. Clips L bracket Use soft mallet to attach. Interior panel Page 32 of 48 P/N: 1499235001 Doc # 163399 Rev B...
Whiteboard - Internal Location Clips L bracket Locate top corner of whiteboard panel in place with L bracket. Use soft mallet Firmly engage whiteboard to attach. panel in place with clips. Up arrow indicator Interior whiteboard Whiteboard Whiteboard Whiteboard Whiteboard Panel Panel Panel...
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Glass Locate the glass packaging. Ensure the correct PPE is being worn. 12a. Place glass carefully into the base track channel. Protection sleeves required. Page 34 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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12b. Trim and fit plastic glazing extrusion. Place glass carefully into final position. 12c. Temporary fit the top track glazing cover. Secure in place M8 x 16mm machine screws. M8x16 Page 35 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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Important to clean glass edge prior to bonding. Fix the 90 degree glass seal to glass edge. Page 36 of 48 P/N: 1499235001 Top View Doc # 163399 Rev B...
Proceed to fit the remaining glass panels. Refer to Appendix for glazing locations. Trim and Fit plastic glazing extrusion to cover both glass panels. Fix temporary glass cover to hold glass in place. M8x16 Page 37 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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Use a combination of glass packers and base track adjustment to achieve the correct glazing levels. Use the 90 degree angle suction lifter to align the corner glass. NOTE: Leave 90 dergree angle suction approximately 30 minutes to set, depending on environment temperature.
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Fit the external vertical cover with 6mm socket head M8 x 16mm machine screws. Remove the temporary glazing cover. Fix the top external glazing cover with 6mm socket head M8 x 16mm machine screws. Slide and fix the external glazing cover flush to the corner with 6mm socket head M8 x 16mm machine screws.
Door 13a. Locate the door component packaging. 13b. Remove the 2.7m Top track internal cover if present by removing the 4 M8x16 Hex M/C screws. 13c. Place the bottom of the door in the door pocket extrusion. 13d. Hook door runner in the top track.
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Wall mounted sliding mechanism with softbrake - set for glass door - 13D. Hook door runner in the top track. See detail below. NOTE: Ensure wheel in sliding mechanism fits onto upper extrusion and can be moved easily. (x2) Glass thickness setting screw Allen key 2,5mm Anti-derailment screw Top track profile...
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13e. Adjust door aligment in the top track using the height adjustment screw. Door stops locations 13f. Check the open door width and adjust door stops where necessary. Keep in mind position of door handles. 13g. Secure the door stops if they have 0 0 m ≈...
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M6x95 Fix door handle with 4mm socket head drive. Ensure the Orangebox logo on the handle is on the outside of the pod. Fix the acoustic seal extrusion to the rear of the glass door. Page 43 of 48 P/N: 1499235001...
Roof Locate roof cassette component packaging. Fix roof linkages(4) to the roof cassette(4) for the correct left hand-right hand orientation. Use T15 Torx head to fit 4mm x 25mm Plastite screws. Torx T15 Page 44 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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Insert roof cassettes into pod. Ensure the roof linkages are placed closest to the central hoop and the roof blades open outwards. Page 45 of 48 P/N: 1499235001 Doc # 163399 Rev B...
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Open the roof blades and connect roof cassettes to the roof motors. Use the linkage bolts and spanner provided. Repeat for all connections. Page 46 of 48 P/N: 1499235001 Doc # 163399 Rev B...
Fascia Locate the Fascia component packaging. Trims Clip fascia panels into the outer extruded covers. Place trim on corner post and front top track above door. Place covers on corner tops and top ends of the central hoop. Page 47 of 48 NOTE: Do not fit front Fascia P/N: 1499235001 panels if pod is specific with a kink.
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