Page 1 XPJ-C641SR-P Operation Manual Operations and Maintenance Methods XPJC641SRPE-A-00...
Page 2: Important Notice
Guide. Rules. These limits are designed to provide reasonable protection • Please be aware that MUTOH will not be liable in any way for against harmful interference when the equipment is operated in failures or accidents that result from handling or operating the a commercial environment.
Page 3: Table Of Contents
Changing an IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Table of For Safe Use Contents...
Page 4 Sleep Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High-Capacity ink pack adapter .
Page 5 Create a cutting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 Head cleaning .
Page 6 When problems occur Table of Contents Messages and Error Messages . . . . . . . . . . . . . . . . . . . . When it appears .
Page 7: For Safe Use
For Safe Use Safety Precautions...
Page 8: Safety Precautions
Indicates the link to the reference section . Note For the name of each part marked with warning or caution symbols, see “Printer main components / Functions” on page 18 on the XPJ-C641SR-P operation manual. XPJ-C641SR-P Operations and Maintenance Methods...
Page 9: Electrical Shock/ Short Circuit/ Fire Hazards
Keep ink away from fire or heat source and strikes. store in a cool, dark place. • Water pipe or faucet It may not work properly if a plastic pipe is connected to the pipe. XPJ-C641SR-P Operations and Maintenance Methods...
Page 10 If foreign objects or liquid accidentally entered the inside of the printer, do not use it. This could result in an electrical shock or fire. Immediately power off the printer and disconnect the power plug from the outlet. Then contact the MUTOH customer support. Appendix...
Page 11: Installation
Failure to do so could cause slip or damage to the product. Caution At least two people are required for moving Do not tilt the product. this product. When moving, keep the product The ink inside the product may spill. MUTOH level. cannot guarantee that the printer can run properly. XPJ-C641SR-P...
Page 12: Handling
Do not use volatile chemicals such as thinner, Do not touch the media guide while printing. benzine or alcohol for cleaning. The media guide becomes hot and you could This will damage the paint on the printer. get burn injuries. XPJ-C641SR-P Operations and Maintenance Methods...
Page 13 Allow it to cool down enough to do Basic the work. Operations Failure to do so may result in damage to the product. Cutting Workflow Maintenance When problems occur Appendix XPJ-C641SR-P Operations and Maintenance Methods...
Page 14: Ink And Waste Fluid
This printer is designed to deliver best performance Appendix • Do not disassemble by using MUTOH genuine ink. • Do not drop or hit The use of non-genuine ink may affect the printer as well as print quality. This is not covered by the This could lead to ink leakage.
Page 15: Warning Labels
For Safe Use Warning labels are affixed to the hazardous area of the product. Read and follow the instructions on the labels. In case the warning labels came off or get dirty, please contact your local MUTOH dealer for replacement. Before Use...
Page 16: Instruction Labels
Operations Cutting Workflow Maintenance When problems occur ② Appendix Type of labels Name / Meaning ① Ink Color Label • Insert the correct color of ink cartridge according to this label. ② Moving Instruction Label XPJ-C641SR-P Operations and Maintenance Methods...
Page 17: Before Use
Before Use Printer main components / Functions Connecting to a Computer System configuration of this product Launching/ Opening/Exiting MSM Launching VerteLith What this product can do Printing area Supported media Precautions...
Page 18: Printer Main Components / Functions
Exiting MSM Exiting MSM When problems Launching VerteLith Launching VerteLith occur What you can do on this What you can do on this Appendix machine machine Printing area Printing area Supported media Supported media Precautions Precautions XPJ-C641SR-P Operations and Maintenance Methods...
Page 19 Media is printed on here. It has a vacuum fan and heater inside. Printing area Printing area Edge holder Place it on the edge of the media to prevent media curl while printing. Sheet Cutter Cut a roll media straight. Supported media Supported media Precautions Precautions XPJ-C641SR-P Operations and Maintenance Methods...
Page 20: Rear View
Ink slots Insert an ink cartridge or a cleaning cartridge into these slots. Network interface cable connector Connect an Ethernet cable. Scroller holder Attach a roll media to the scroller and load it onto the holder. XPJ-C641SR-P Operations and Maintenance Methods...
Page 21: Printer Control Panel
While warming up • Short press: Forcibly start printing While cooling down • Short press: Forcibly start printing While feeding media • Short/Long press: Stop media feeding when an error occurs • Short press: Stop the buzzer XPJ-C641SR-P Operations and Maintenance Methods...
Page 22 Exiting MSM Exiting MSM When problems Launching VerteLith Launching VerteLith occur What you can do on this What you can do on this Appendix machine machine Printing area Printing area Supported media Supported media Precautions Precautions XPJ-C641SR-P Operations and Maintenance Methods...
Page 23: Connecting To A Computer
When problems Launching VerteLith Launching VerteLith occur Note • The OS support period of software supplied from MUTOH conforms to the Microsoft support lifecycle policies. What you can do on this What you can do on this Appendix machine machine •...
Page 24 • The connection method varies depending on your environment. • This product should be used in a LAN environment with Internet access. • Make sure that your machine and your computer are on the same subnet. XPJ-C641SR-P Operations and Maintenance Methods...
Page 25: System Configuration Of This Product
- check printer information (printer information uploaded through MSM can be viewed) <Print Support Software> To get the best out of this product, use MSM. You can download the latest version of MSM from the MUTOH Club Server. XPJ-C641SR-P Operations and Maintenance Methods...
Page 26: Launching/ Opening/Exiting Msm
Launching from the Start Menu of Windows Printing area Printing area • Windows 11 / Windows 10 From the [Start] menu, click [All Programs] (or [All Apps]) - [MUTOH] - [MUTOH Status Monitor]. Supported media Supported media Displaying MSM Precautions Precautions 1.
Page 27: Displaying Remote Panel
Maintenance Exiting MSM When problems Launching VerteLith Launching VerteLith occur What you can do on this What you can do on this Appendix machine machine Printing area Printing area Supported media Supported media Precautions Precautions XPJ-C641SR-P Operations and Maintenance Methods...
Page 28: Changing An Ip Address
What you can do on this Appendix machine machine Note Before clicking the button, turn on the machine and connect it to the network Printing area Printing area on the same segment. Supported media Supported media Precautions Precautions Click [Add]. XPJ-C641SR-P Operations and Maintenance Methods...
Page 29 Cutting this product this product Workflow Launching/ Opening/ Maintenance Exiting MSM MUTOH LFP Finder appears. Select the method to assign IP address When problems Launching VerteLith Launching VerteLith and click [Next]. occur "When "Search IP Address is selected"" P.30 "When "Specify IP Address manually" is selected" P.31...
Page 30 Printing area Printing area • Select an IP address from the list ( ⑤ ), and click [Next]（⑥）。 Supported media Supported media Precautions Precautions Click [Next]. • Please wait until the IP address is changed. XPJ-C641SR-P Operations and Maintenance Methods...
Page 31 Printer main components / Printer main components / Before Use IP address has changed. Click [Finish] to exit MUTOH LFP Finder. Functions Functions Once the IP address of the machine has changed, you will also need to change the IP address of the machine specified in MSM. Move to...
Page 32 Workflow Launching/ Opening/ Maintenance Exiting MSM IP address has changed. Click [Finish] to exit MUTOH LFP Finder. When problems Launching VerteLith Launching VerteLith occur Once the IP address of the machine has changed, you will also need to change the IP address of the machine specified in MSM.
Page 33 When problems Launching VerteLith Launching VerteLith changed. occur What you can do on this What you can do on this Appendix machine machine Printing area Printing area Supported media Supported media Click [Enter]. Precautions Precautions XPJ-C641SR-P Operations and Maintenance Methods...
Page 34 Maintenance Exiting MSM When problems Launching VerteLith Launching VerteLith occur What you can do on this What you can do on this Appendix machine machine Printing area Printing area Supported media Supported media Precautions Precautions XPJ-C641SR-P Operations and Maintenance Methods...
Page 35: Exiting Msm
Maintenance Exiting MSM When problems Launching VerteLith Launching VerteLith occur What you can do on this What you can do on this Appendix machine machine Printing area Printing area Supported media Supported media Precautions Precautions XPJ-C641SR-P Operations and Maintenance Methods...
Page 36: Launching Vertelith
What you can do on this Appendix machine machine Launching from the Start Menu of Windows • Windows 11 / Windows 10 From the [Start] menu, click [All Programs] (or [All Apps]) - [MUTOH] - [VerteLith]. Printing area Printing area Supported media Supported media Precautions...
Page 37: What You Can Do On This Machine
Supported media Important Cutting must be performed after the print is completely dry. Precautions Precautions This is used for cutting out stickers . Cut only You will need output data for cutting . "Cut only" P.144 XPJ-C641SR-P Operations and Maintenance Methods...
Page 38: Printing Area
* Margin can be changed from the remote panel. Printable area * More than 15 mm is required as the edge of media is held down Printing area by pressure roller Supported media Supported media Precautions Precautions XPJ-C641SR-P Operations and Maintenance Methods...
Page 39: Supported Media
Important! The default head height is set to “Low”. In the “Low” setting, media up to 0.4 mm thick can be loaded on the printer. Note For recommended media, please contact your local MUTOH dealer. XPJ-C641SR-P Operations and Maintenance Methods...
Page 40: Media Handling Cautions
• After removing your roll media from the scroller, wind it back onto the roll properly and put it in the original plastic bag. Then store it in the package it came in. • Avoid high temperature, high humidity, and direct sunlight when storing media. • Keep the media dry. XPJ-C641SR-P Operations and Maintenance Methods...
Page 41: Precautions
• Use MUTOH genuine ink. This product is designed to get the best performance of the product by using MUTOH genuine inks. Use of non-genuine ink may adversely affect the product itself and print quality.
Page 42: Please Conduct Maintenance Regularly
What you can do on this Plug for high-capacity ink pack adapter Appendix machine machine • Parts required to be replaced by service personnel: Motors, Pumps, Print heads Printing area Printing area Supported media Supported media Precautions XPJ-C641SR-P Operations and Maintenance Methods...
Page 43: Basic Operations
Basic Operations Printing workflow Powering ON / OFF Sleep Mode Loading media into the machine Nozzle check and cleaning Calibrating your printer Start printing Pause / Resume a print job Cancel a print job Feed/ Rewind media Cut the media High-Capacity ink pack adapter Adjust head height Advanced settings...
Page 44: Printing Workflow
Cancel a print job "Calibrating your printer" P.63 Feed/ Rewind media Feed/ Rewind media Print a design. • We will introduce the printing procedure using MUTOH RIP software Cut the media Cut the media "VerteLith". "Start printing" P.78 High-Capacity ink pack...
Page 45: Powering On / Off
Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 46: Turning The Power Off
Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 47: Sleep Mode
If you are going to leave the printer in sleep mode for a long period of time, empty the waste ink tank. adapter adapter Adjust head height Adjust head height Start MSM and open the remote panel. "Displaying remote panel" P.27 Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 48 If the media fixing handle remains locked, the error LED turns on and you cannot put the machine into sleep mode. Make sure to unlock it. Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 49 Cut the media Cut the media mode. This is due to automatic maintenance function, not the sleep mode settings. High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 50 High-Capacity ink pack High-Capacity ink pack adapter adapter Note Adjust head height Adjust head height Cleaning mode for head cleaning can be changed from the Cleaning Mode option in the Advanced Setting tab. Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 51: Loading Media Into The Machine
Feed/ Rewind media Feed/ Rewind media 3-inch adapter Cut the media Cut the media Media stopper (movable) High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 52 Note adapter adapter Place it so that the media stopper (movable) is on the right side when looking from the rear side of the Adjust head height Adjust head height machine. Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 53 For roll media, turn the scroller to slightly rewind the media onto the roll. Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 54 • The edge of media and the edge of pinch roller are aligned. High-Capacity ink pack High-Capacity ink pack adapter adapter No Good No Good Good Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 55 Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 56: Loading A Cut Sheet Into The Machine
Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 57: Nozzle Check And Cleaning
Cut the media Cut the media Click the Printer Control tab. • The Printer Control tab page opens. High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 58 Note High-Capacity ink pack High-Capacity ink pack Printer information (date and time printed, serial number, firmware version) is printed next to the pattern. adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 59 Click [Nozzle Check] in the Test Print menu. Cut the media Cut the media • The machine begins printing a nozzle check pattern. High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 60 If there is no improvement, leave the printer for at least one hour and then perform a head cleaning or "Little adapter adapter Charge" cleaning. Once finished, print an image again. If the problem still persists, please contact your local MUTOH dealer. Adjust head height Adjust head height Advanced settings...
Page 61: Head Cleaning
Cancel a print job • Head cleaning begins. Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 62 Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 63: Calibrating Your Printer
Cut the media print mode pattern Super Quality High-Capacity ink pack High-Capacity ink pack High Quality Pattern F adapter adapter Production High Speed Pattern D Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 64 Enter the thickness of media. Cut the media Cut the media • Enter the thickness of media ［µm］loaded. High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 65 • If performing the auto calibration does not improve print quality (banding or graininess appears), run an [Auto] calibration again or perform [Custom] calibration. Adjust head height Adjust head height "For Custom calibration" P.66 Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 66 Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 67 High-Capacity ink pack High-Capacity ink pack Note adapter adapter The color of the rough adjustment and micro adjustment patterns is the same as this one. Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 68 The number that has the least misalignment may be different between the edge of media and the center of media even if it has the same pattern name. In such case, look for the number that seems to have the least misalignment Advanced settings Advanced settings on average. XPJ-C641SR-P Operations and Maintenance Methods...
Page 69 Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 70 Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 71: Media Feed Adjustment
Cut the media Cut the media Start MSM and open the remote panel. High-Capacity ink pack High-Capacity ink pack "Launching/ Opening/Exiting MSM" P.26 adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 72 High-Capacity ink pack High-Capacity ink pack by checking print results. adapter adapter "Run a media feed adjustment manually by checking print results" P.73 Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 73 Cut the media Cut the media adjustment. • The machine prints a pattern. High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 74 [Set]. • This will save the initial adjustment value. High-Capacity ink pack High-Capacity ink pack • Move to "2. Confirm Adjust" P.75 adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 75 • In the illustration below, the distance you will measure is shown in the blue dotted lines and arrows (these lines and arrows will not be printed). Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 76 High-Capacity ink pack High-Capacity ink pack -0.20 -0.50 -0.80 adapter adapter Adjust head height Adjust head height Micro adjustment value Advanced settings Advanced settings +1.20 +0.80 +0.50 +0.20 +0.10 0.00 -0.10 -0.20 -0.50 -0.80 -1.20 XPJ-C641SR-P Operations and Maintenance Methods...
Page 77 Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 78: Start Printing
"Calibrating your printer" P.63 （if need） occur Calibrating your printer Calibrating your printer Start VerteLith. Select “XPJ-C641SR-P” from the list of printer（①）. Appendix Start printing • [XPJ-C641SR-P] will appear（②）. Pause / Resume a print job Pause / Resume a print job...
Page 79 Cut the media Cut the media • You can also drag and drop files in the Hold queue. High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 80 Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 81 Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 82 Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 83 • The job will automatically move to the Hold queue after printing（③）. Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 84: Pause / Resume A Print Job
Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 85: Cancel A Print Job
In the Printer Control menu, click [Print Cancel]. • A confirmation message appears. Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 86 Pause / Resume a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 87: Feed/ Rewind Media
In the Printer Control menu, click [Media Feed]. Feed/ Rewind media • The Media Feed page appears. Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 88 Cancel a print job Cancel a print job Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 89: Cut The Media
Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 90: Cut From The Computer
Feed/ Rewind media Click [Yes]. Cut the media • The built-in sheet cutter will cut the media. High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 91: Cut Manually
Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media High-Capacity ink pack High-Capacity ink pack Media cut groove adapter adapter Adjust head height Adjust head height Close the front cover. Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 92: Cut Automatically
Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 93: High-Capacity Ink Pack Adapter
For the detailed procedure, see the following section. Cut the media Cut the media "Replacing the adapter's plug for high-capacity ink pack adapter" P.187 High-Capacity ink pack adapter Adjust head height Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 94: Adjust Head Height
0 .4 mm Normally use this head height . High-Capacity ink pack High-Capacity ink pack adapter adapter (Maximum thickness that media can pass through the media path：0.8 ｍｍ） Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 95 Feed/ Rewind media Feed/ Rewind media Important!! Cut the media Cut the media Do not change the print head height while printing. High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Advanced settings Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 96: Advanced Settings
Go to the [Media Setting] tab > [Media Initial] menu and select other than "Off". Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 97 Double Cut - 2 steps : Select this when "Single Cut - 2 steps" cannot fully cut the media. This option is suitable for narrow-width media. Adjust head height Adjust head height Double Cut - 3 steps : Select this when "Single Cut - 3 steps" cannot fully cut the media. Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 98 Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 99: Set Up Vacuum Fan
Select the type of media from the [Media Type] menu. Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 100 Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 101: Specify The Heater Setting
Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 102 Feed/ Rewind media Click [Update]. Cut the media Cut the media • This will save the change in the machine. High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 103: Cooling Down Setting
Adjust head height after 10 minutes, the machine will stop cooling down and start the next operation. Advanced settings • Off : After printing, the machine begins reading crop marks or cutting without any waiting time. XPJ-C641SR-P Operations and Maintenance Methods...
Page 104 Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 105: Specify The Ink Drying Time
• Setting range: 0 to 3600 seconds (60 minutes) Cut the media Cut the media *The underline shows the default setting. High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 106 Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 107: Roll Length Manage Menu
Cancel a print job Cancel a print job Feed/ Rewind media Feed/ Rewind media Cut the media Cut the media High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 108 Feed/ Rewind media Click [Update]. Cut the media Cut the media • This will save the change in the machine. High-Capacity ink pack High-Capacity ink pack adapter adapter Adjust head height Adjust head height Advanced settings XPJ-C641SR-P Operations and Maintenance Methods...
Page 109 Cutting Workflow Cut Preparation Print and cut separately Print & Cut Cut only Optimize cut quality...
Page 110: Cut Preparation
"Adjust blade depth" P.113 Install the blade holder on the machine. "Install the blade holder into the machine" P.115 Run a test cut and adjust as needed. "Run a test cut" P.118 "Adjust the contour cutting position" P.126 XPJ-C641SR-P Operations and Maintenance Methods...
Page 111: Install A Blade On The Blade Holder
• When more than two-third of the blade is inserted, it will be attached by magnetic force. Important! Using a soft object such as paper, lightly push the • tip of the blade holder and check that the blade is in place properly. XPJ-C641SR-P Operations and Maintenance Methods...
Page 112 Cutting Print and cut separately Print and cut separately Workflow Print & Cut Print & Cut Maintenance Cut only Cut only When problems occur Optimize cut quality Optimize cut quality Appendix XPJ-C641SR-P Operations and Maintenance Methods...
Page 113: Adjust Blade Depth
(Thickness of film: 0.1 mm, Thickness of backing material: 0.2mm)： Optimize cut quality Optimize cut quality Appendix Blade depth =0.1mm+(0.2mm/2)=0.2mm Blade depth：0.2mm Thickness of film：0.1 ｍｍ Thickness of backing：0.2 ｍｍ Use the above as a guide when making an adjustment. XPJ-C641SR-P Operations and Maintenance Methods...
Page 114 Important! • One revolution of adjustment knob will stick out (or • store) the blade 0.5 mm. • Once adjusted, make sure not to turn the adjustment knob. This will change the blade depth. XPJ-C641SR-P Operations and Maintenance Methods...
Page 115: Install The Blade Holder Into The Machine
Optimize cut quality Appendix Push the carriage to unlock it. Manually move the carriage to the platen where you can easily install the blade holder. Important! Hold the print head adjustment lever to move it. XPJ-C641SR-P Operations and Maintenance Methods...
Page 116 5. Tighten the thumbscrew. Important! Insert the thumbscrew straight into the screw hole and tighten. If it is slanted, the screw may not be tightened ⑤ properly, causing damage to the cutter and other part. XPJ-C641SR-P Operations and Maintenance Methods...
Page 117 Print & Cut Print & Cut Maintenance Lower the lever to change the head height to "Low". Cut only Cut only When problems occur Optimize cut quality Optimize cut quality Appendix Close the front cover. XPJ-C641SR-P Operations and Maintenance Methods...
Page 118: Run A Test Cut
"Loading media into the machine" P.51 Cut only Cut only When problems Start MSM and open the remote panel. occur "Launching/ Opening/Exiting MSM" P.26 Optimize cut quality Optimize cut quality Appendix Click the [Contour Cutting Settings] tab. XPJ-C641SR-P Operations and Maintenance Methods...
Page 119 "Test cut for through cutting" P.123 Cutting Print and cut separately Print and cut separately Workflow Print & Cut Print & Cut Maintenance Cut only Cut only When problems occur Optimize cut quality Optimize cut quality Appendix XPJ-C641SR-P Operations and Maintenance Methods...
Page 120 Check all of the 5 patterns of the test cut model to evaluate comprehensively. 1. Check the shape of square. 2. Remove a hexagon. 3. Remove a square. Velocity: 150[mm/s] Offset: 0.15[mm] 120[gf] 100[gf] 80[gf] 60[gf] 40[gf] XPJ-C641SR-P Operations and Maintenance Methods...
Page 121 No cut mark appears on the backing . Optimize cut quality Optimize cut quality 3. Remove a square Cut force Appendix A deep cut mark appears on the backing or the DOWN backing was completely cut through . XPJ-C641SR-P Operations and Maintenance Methods...
Page 122 A deep cut mark appears on the backing or decrease the backing was completely cut through . Optimize cut quality Optimize cut quality Appendix Note The cutting conditions can be changed in VerteLith as well. "Set cutting conditions" P.146 XPJ-C641SR-P Operations and Maintenance Methods...
Page 123 • Check all of the 5 patterns to evaluate comprehensively. 1. Check the shape of square. 2. Pop out the square from the media. Length: 0.5 [mm] Spacing: 0.2 [mm] 240[gf] 220[gf] 180[gf] 200[gf] 160[gf] XPJ-C641SR-P Operations and Maintenance Methods...
Page 124 2. Pop out the square from the Unable to remove backing material media Cut length Optimize cut quality Optimize cut quality partially Appendix Spacing DOWN Cut length DOWN A square was released from the media during cutting Spacing XPJ-C641SR-P Operations and Maintenance Methods...
Page 125 Optimize cut quality Optimize cut quality Appendix "Set cutting conditions" P.146 Important! For through cut, the cut settings entered for test cut in MSM are not saved in VerteLith. Make sure to enter the settings in VerteLith. XPJ-C641SR-P Operations and Maintenance Methods...
Page 126: Adjust The Contour Cutting Position
Print & Cut Print & Cut Maintenance Start MSM and open the remote panel. Cut only Cut only When problems "Launching/ Opening/Exiting MSM" P.26 occur Optimize cut quality Optimize cut quality Click the [Media Setting] tab. Appendix XPJ-C641SR-P Operations and Maintenance Methods...
Page 127 • Measure the amount of misalignment between the cut line and the print line by eye. One scale in the adjustment pattern equals to 0.5 mm. • In the example below, the red line is misaligned +1.0 mm in the PF (vertical) direction and +0.5mm in the CR (horizontal) direction. Print line Cut line →Origin XPJ-C641SR-P Operations and Maintenance Methods...
Page 128 PF: +1.0, CR: +0.5 to the current values so that Cut only Cut only When problems the PF adjustment value will be +1.3 (+0.3 + (+1.0) and occur CR adjustment value will be +0.3 (-0.2 + (+0.5)). Optimize cut quality Optimize cut quality Appendix XPJ-C641SR-P Operations and Maintenance Methods...
Page 129: Cutting Types
Backing material Through-Cut Note • Set the cutting conditions needed for media being used or required quality level. "Set cutting conditions" P.146 • The cutting mat and the edge of blade wear faster with through cut. XPJ-C641SR-P Operations and Maintenance Methods...
Page 130: Create A Cutting Data
Spot color Color type Spot color Cut only Cut only When problems occur CutContour（Contour cut） Optimize cut quality Optimize cut quality Appendix CutThrough（Through cut） Note A file name such as "CutContour1", "CutThrough_A" can be used. XPJ-C641SR-P Operations and Maintenance Methods...
Page 131: Types Of Crop Marks
This is used for standard cutting. 4-point positioning prints crop marks on four corners of the print data. The mark on the front right corner is the origin mark ( ① ). Print & Cut Print & Cut Maintenance Cut only Cut only When problems occur Optimize cut quality Optimize cut quality Appendix ① XPJ-C641SR-P Operations and Maintenance Methods...
Page 132: Media Orientation Auto-Detection
• Media is loaded with 90-degree rotation (square media)：④→①→②→③（C）, ②→③→④→①（D） Cut only Cut only When problems occur ③ ② ① ④ ② ① ④ ③ Optimize cut quality Optimize cut quality Appendix ② ③ ③ ④ ① ② ④ ① C 　　　　　　　　D XPJ-C641SR-P Operations and Maintenance Methods...
Page 133: Print And Cut Separately
Pinch rollers at least 40 mm at least 80 mm c (d*+e) 15 mm to 55 mm or more 10mm / 25mm at least 5 mm at least 15mm *There are 2 types of crop marks. XPJ-C641SR-P Operations and Maintenance Methods...
Page 134: Step1. Print
Click [Add Job] ( ① ). Select the printer and the print environment you will add a job and click [OK]（ ②）. Cut only Cut only When problems occur Optimize cut quality Optimize cut quality Appendix XPJ-C641SR-P Operations and Maintenance Methods...
Page 135 Cutting Print and cut separately Workflow Print & Cut Print & Cut Maintenance Cut only Cut only When problems occur Optimize cut quality Optimize cut quality Appendix Select the job added（①） and click [Edit job]（②）. XPJ-C641SR-P Operations and Maintenance Methods...
Page 136 In the General tab, deselect the checkbox "Cut continuously after printing". Basic Operations Cut Preparation Cut Preparation Cutting Print and cut separately Workflow Print & Cut Print & Cut Maintenance Cut only Cut only When problems occur Optimize cut quality Optimize cut quality Appendix XPJ-C641SR-P Operations and Maintenance Methods...
Page 137 Print and cut separately Workflow Important Print & Cut Print & Cut "Required media size for automatic detection of crop marks" P.133 Maintenance Cut only Cut only When problems occur Optimize cut quality Optimize cut quality Appendix XPJ-C641SR-P Operations and Maintenance Methods...
Page 138 Print and cut separately Workflow Print & Cut Print & Cut Maintenance Cut only Cut only When problems occur Optimize cut quality Optimize cut quality Appendix Example of image printed with crop marks origin mark XPJ-C641SR-P Operations and Maintenance Methods...
Page 139 "Required media size for automatic detection of crop marks" P.133 Cutting Print and cut separately Workflow Print & Cut Print & Cut Maintenance Cut only Cut only When problems occur Optimize cut quality Optimize cut quality Appendix XPJ-C641SR-P Operations and Maintenance Methods...
Page 140: Step2. Cut
• The media should not be skewed more than five degrees. Good Not Good ② ① ① Note Even if media is loaded upside down, the machine can perform cutting correctly. "Media orientation auto-detection" P.132 XPJ-C641SR-P Operations and Maintenance Methods...
Page 141 Maintenance "Crop marks cannot be detected" P.217 Cut only Cut only When problems Note occur • To change the cutting conditions, click [Edit Job]. Optimize cut quality Optimize cut quality "Set cutting conditions" P.146 Appendix XPJ-C641SR-P Operations and Maintenance Methods...
Page 142: Print & Cut
Optimize cut quality Optimize cut quality Appendix • Follow the step 1 "Print" in "Print and cut separately" to print a job. "Step1. Print" P.134 • In the [General] tab, select the "Cut continuously after printing" checkbox. XPJ-C641SR-P Operations and Maintenance Methods...
Page 143 • After cutting is complete, the job moves to the Hold queue. Maintenance Note Cut only Cut only When problems • To change the cutting conditions, click [Edit Job]. occur "Set cutting conditions" P.146 Optimize cut quality Optimize cut quality Appendix XPJ-C641SR-P Operations and Maintenance Methods...
Page 144: Cut Only
Cut only When problems occur Start VerteLith. Optimize cut quality Optimize cut quality "Launching VerteLith" P.36 Appendix Click [Add Job] （①）. Select the cutter and cut environment to which the job is added and click [OK]（②）. XPJ-C641SR-P Operations and Maintenance Methods...
Page 145 • The job sent to the machine moves to the Cut queue and cutting begins. • The job automatically moves to the Hold queue after cutting. Note • To change the cutting settings, click [Edit Job]. XPJ-C641SR-P Operations and Maintenance Methods...
Page 146: Optimize Cut Quality
When problems occur Run a test cut and examine the test cut result. Optimize cut quality "Run a test cut" P.118 Appendix Select a job ( ① ) and click [Job Edit] ( ② ). XPJ-C641SR-P Operations and Maintenance Methods...
Page 147 • Click [Tool Settings] ( ③ ). Basic Operations Cut Preparation Cut Preparation Cutting Print and cut separately Print and cut separately Workflow Print & Cut Print & Cut Maintenance Cut only Cut only When problems occur Optimize cut quality Appendix XPJ-C641SR-P Operations and Maintenance Methods...
Page 148 Print and cut separately Print and cut separately Workflow Print & Cut Print & Cut Maintenance Cut only Cut only When problems occur Optimize cut quality • Appendix The values shown in this image are the default values. XPJ-C641SR-P Operations and Maintenance Methods...
Page 149 • The faster the "cut speed" and "cut acceleration", the worse the cutting quality. Adjust these settings according to the required cut quality level. • Even if cutting condition is adjusted, using improper media could shorten the life of cutter or result in damage to the cutter. "Media Size" P.39 XPJ-C641SR-P Operations and Maintenance Methods...
Page 150 Click [Save]. Basic Operations Cut Preparation Cut Preparation Cutting Print and cut separately Print and cut separately Workflow Print & Cut Print & Cut Maintenance Cut only Cut only When problems occur Optimize cut quality Appendix XPJ-C641SR-P Operations and Maintenance Methods...
Page 151: Cut Quality Of Curves
There may be no difference in overall cutting speed depending on the sharpness or amount of curves included in cut data. Procedure Start MSM and open the remote panel. "Displaying remote panel" P.27 Click the [Contour Cuting Setting] tab. XPJ-C641SR-P Operations and Maintenance Methods...
Page 152 Print and cut separately Print and cut separately Workflow Print & Cut Print & Cut Maintenance Cut only Cut only When problems occur Click [Update]. Optimize cut quality • The change made is saved in the machine. Appendix XPJ-C641SR-P Operations and Maintenance Methods...
Page 153: Cut Scale Adjustment
Cut only When problems Load media into the machine. occur "Loading media into the machine" P.51 Optimize cut quality Appendix Start MSM and open the remote panel. "Displaying remote panel" P.27 Click the Media Setting tab. XPJ-C641SR-P Operations and Maintenance Methods...
Page 154 Width speciﬁed in Pattern Print ② ④ Origin ③ 100 mm Important If the printed line and cut line do not align on the origin side (A), go to"Adjust the contour cutting position" P.126 to adjust contour cutting position. XPJ-C641SR-P Operations and Maintenance Methods...
Page 155 ④ = 8 x 0.1 mm = 0.8 mm Initial Change value = 500 mm + 0.8 mm = 500.8 mm 500mm ④ ③ ( - ) XPJ-C641SR-P Operations and Maintenance Methods...
Page 156 From [Adjust Cut Scale] > [2. Confirm Adjust] > [2-1. Pattern Print], enter the width (mm) of the pattern to be printed and click [Start]. • The pattern printing and cutting with the specified width begins. XPJ-C641SR-P Operations and Maintenance Methods...
Page 157 Print and cut separately Workflow ② Print & Cut Print & Cut Maintenance Cut only Cut only When problems occur Optimize cut quality Appendix If misaligned, go to "1. Initial Adjustment" P.153 to calibrate again. XPJ-C641SR-P Operations and Maintenance Methods...
Page 158: Maintenance
Maintenance About Maintenance Check and replace ink Emptying waste ink tank Cleaning each part Replacing consumable parts Transport and long-term storage 197...
Page 159: About Maintenance
Once a week "Head cleaning" P.167 Important In following cases, please contact your local MUTOH dealer to request service personnel. • A system error occurred repeatedly. • A message that notifies life expectancy of various motors, pumps, or print heads were displayed.
Page 160: Check And Replace Ink
Cleaning each part Cleaning each part occur • As ink is used, the colored scale decreases. Replacing consumable Replacing consumable Appendix parts parts Transport and long-term Transport and long-term storage storage XPJ-C641SR-P Operations and Maintenance Methods...
Page 161: When An Ink Is Nearing Replacement
Start MSM and open the remote panel. "Displaying remote panel" P.27 Transport and long-term Transport and long-term storage storage Check the ink cartridge that is nearing the replacement. • Also check [Status Information]. Prepare the replacement ink cartridge. XPJ-C641SR-P Operations and Maintenance Methods...
Page 162: Replacing With A New Ink Cartridge
Procedure Transport and long-term Transport and long-term storage storage Press Short press the operation key on the control panel. • The beep stops. Start MSM and open the remote panel. "Displaying remote panel" P.27 XPJ-C641SR-P Operations and Maintenance Methods...
Page 163 • Match the color of the ink cartridge with the color of the label attached to the ink slot. • Face the arrow mark upward. • Insert it all the way in. Note While in sleep mode, the sleep mode continues even after beep stopped. XPJ-C641SR-P Operations and Maintenance Methods...
Page 164: Emptying Waste Ink Tank
If ink splashes inside the waste ink tank while being moved, it will cause damage to the product. Transport and long-term Transport and long-term Steps storage storage Check that the error LED is ON. Start MSM and open the remote panel. "Displaying remote panel" P.27 XPJ-C641SR-P Operations and Maintenance Methods...
Page 165 Transport and long-term Transport and long-term The capacity of waste ink tank is 1,400 ml. Make sure to prepare a container that has enough capacity. storage storage Pull out the tip of the drain tube. XPJ-C641SR-P Operations and Maintenance Methods...
Page 166 Delegate disposal to an industrial waste disposal contractor. Appendix parts parts Transport and long-term Transport and long-term Click [Reset Waste Ink]. storage storage • A confirmation message appears. Click [Yes]. • The waste ink counter will reset. XPJ-C641SR-P Operations and Maintenance Methods...
Page 167: Cleaning Each Part
• Do not open the front cover. • Do not raise pinch rollers (Do not unlock the media fixing handle). • Do not remove ink cartridges. • Do not use an ink cartridge with less ink. XPJ-C641SR-P Operations and Maintenance Methods...
Page 168 Cleaning each part occur Replacing consumable Replacing consumable Appendix parts parts Transport and long-term Transport and long-term storage storage Click to select the cleaning mode (Short/ Normal/ Long) from the Cleaning menu. • The cleaning cycle begins. XPJ-C641SR-P Operations and Maintenance Methods...
Page 169 4. If nozzle still clogs, you can select the nozzles that do not suffer from clogging to continue printing from the Nozzle Area Select menu in the Advance Setting tab in MSM. Transport and long-term Transport and long-term storage storage XPJ-C641SR-P Operations and Maintenance Methods...
Page 170: Cleaning Each Part Of The Machine
Dirt like oil appears on the cut line . "Cleaning the blade for contour cutter" P.179 Inside the machine • Once a month • You see ink dirt or dust on the machine . "Cleaning inside the machine" P.180 XPJ-C641SR-P Operations and Maintenance Methods...
Page 171: Put The Machine In The Cr Maintenance Mode
Emptying waste ink tank When problems Cleaning each part occur Replacing consumable Replacing consumable Appendix parts parts Transport and long-term Transport and long-term storage storage Click [CR Maintenance] in the Maintenance menu. • The CR Maintenance page appears. XPJ-C641SR-P Operations and Maintenance Methods...
Page 172 Cleaning each part occur Press Short press the operation key on the control panel. • The carriage moves to the maintenance position. Replacing consumable Replacing consumable Appendix parts parts Transport and long-term Transport and long-term storage storage XPJ-C641SR-P Operations and Maintenance Methods...
Page 173: Cleaning The Cleaning Wiper
• The standard maintenance time is within 5 minutes. If it takes longer, the print head will get dried, causing the damage. Use the cleaning stick to wipe off the cleaning wiper. • Wipe off the left side of the wiper back and forth. XPJ-C641SR-P Operations and Maintenance Methods...
Page 174 Replacing consumable Replacing consumable Appendix parts parts Transport and long-term Transport and long-term storage storage Close the front cover. Press Short press the operation key on the control panel. • The carriage goes back in place. XPJ-C641SR-P Operations and Maintenance Methods...
Page 175: Cleaning Of Color Sensor
Using the cleaning stick dampened with small amount of ethanol, gently clean the bottom of the carriage to wipe off ink or dust. Clean this part (Do not push hard on the glass) Never touch the print head surface. XPJ-C641SR-P Operations and Maintenance Methods...
Page 176 Maintenance Emptying waste ink tank Emptying waste ink tank When problems Cleaning each part Important occur If the problem persists, please contact your local MUTOH dealer. Replacing consumable Replacing consumable Appendix parts parts Note Put the used cleaning stick in a plastic bag and dispose of it according to the local regulations.
Page 177: Cleaning The Blade Holder
Transport and long-term Transport and long-term storage storage Use an air duster or similar tool to remove dust and small pieces of media built inside the blade holder. Attach the top of the blade holder. XPJ-C641SR-P Operations and Maintenance Methods...
Page 178 Emptying waste ink tank Emptying waste ink tank "Install the blade holder into the machine" P.115 When problems Cleaning each part occur Replacing consumable Replacing consumable Appendix parts parts Transport and long-term Transport and long-term storage storage XPJ-C641SR-P Operations and Maintenance Methods...
Page 179: Cleaning The Blade For Contour Cutter
"Install a blade on the blade holder" P.111 Important Once cleaning is done, adjust the blade depth. "Adjust blade depth" P.113 Install the blade holder into the machine. "Install the blade holder into the machine" P.115 XPJ-C641SR-P Operations and Maintenance Methods...
Page 180: Cleaning Inside The Machine
Check that the machine is powered off. Open the front cover. Important The heater temperature becomes high right after printing. Touch the platen or media guide and allow it to cool down if it is hot. XPJ-C641SR-P Operations and Maintenance Methods...
Page 181 Use a soft brush to clean the dirt on the grit roller storage storage (silver part). Important Manually turn the grit roller on the left side of the front cover to change the surface to clean. Close the front cover. XPJ-C641SR-P Operations and Maintenance Methods...
Page 182: Replacing Consumable Parts
• The tip of the blade holder is worn out and the cutting is inconsistent . • Even after cleaning the blade holder, cutting becomes unstable due to small pieces of media buildup "Replacing the blade holder" P.194 Cleaning wiper Once every twelve months "Replacing the cleaning wiper" P.195 XPJ-C641SR-P Operations and Maintenance Methods...
Page 183: Replacing The Flushing Box Pad
Close the front cover. Replacing steps Put the machine in the CR maintenance mode. "Put the machine in the CR maintenance mode" P.171 XPJ-C641SR-P Operations and Maintenance Methods...
Page 184 Attach a new pad to the flushing box. Replacing consumable Appendix parts Transport and long-term Transport and long-term storage storage Close the front cover. Press Short press the operation key on the control panel. • The carriage goes back in place. XPJ-C641SR-P Operations and Maintenance Methods...
Page 185: Replacing The Blade For Sheet Cutter
Lightly push down the tab on the cutter holder ( ① ), and turn the cutter cap in the direction shown in the ② ② illustration ( ② ). ① ① Remove the cutter. XPJ-C641SR-P Operations and Maintenance Methods...
Page 186 Workflow Close the front cover. Maintenance Emptying waste ink tank Emptying waste ink tank When problems Cleaning each part Cleaning each part occur Replacing consumable Appendix parts Transport and long-term Transport and long-term storage storage XPJ-C641SR-P Operations and Maintenance Methods...
Page 187: Replacing The Adapter's Plug For High-Capacity Ink Pack Adapter
• The yellow star indicates that the plug has reached nearing the end of life. Please prepare the replacement plug. • When the red star appears, you have to replace with a new plug. Note Replacement plugs are supplied with high-capacity ink pack adapter. XPJ-C641SR-P Operations and Maintenance Methods...
Page 188 Refer to the High-capacity ink pack adapter operation manual to replace with a new plug. High-Capacity Pack Adapter Instruction Manual "3.3 Adapter Plug Replacement" Reset the plug lifetime counter of the ink slot you have replaced the plug. "3. Resetting the plug lifetime counter" P.189 XPJ-C641SR-P Operations and Maintenance Methods...
Page 189 Emptying waste ink tank Emptying waste ink tank have replaced the plug. When problems Cleaning each part Cleaning each part occur Replacing consumable Appendix parts Transport and long-term Transport and long-term storage storage Click [Reset Counter]. XPJ-C641SR-P Operations and Maintenance Methods...
Page 190 Never reset the lifetime counter of the plug you have not replaced. This will cause ink leakage. Maintenance Emptying waste ink tank Emptying waste ink tank When problems Cleaning each part Cleaning each part occur Replacing consumable Appendix parts Transport and long-term Transport and long-term storage storage XPJ-C641SR-P Operations and Maintenance Methods...
Page 191: Replacing The Cutting Mat
Slide the edge holders to the left side of the printer and remove them from the platen. Replacing consumable Appendix parts Transport and long-term Transport and long-term storage storage Slowly peel off the cutting mat to remove it from the platen. XPJ-C641SR-P Operations and Maintenance Methods...
Page 192 When problems Cleaning each part Cleaning each part occur Replacing consumable Appendix parts Attach the edge holders from the left side of the platen. Transport and long-term Transport and long-term storage storage Close the front cover. XPJ-C641SR-P Operations and Maintenance Methods...
Page 193: Replacing The Blade For Contour Cutter
"Installing a blade" P.111 storage storage Refer to the following section to adjust the blade depth. "Adjust blade depth" P.113 Refer to the following section to attach the blade holder. "Install the blade holder into the machine" P.115 XPJ-C641SR-P Operations and Maintenance Methods...
Page 194: Replacing The Blade Holder
Transport and long-term Refer to the following section to adjust the blade depth. storage storage "Adjust blade depth" P.113 Refer to the following section and attach the blade holder. "Install the blade holder into the machine" P.115 XPJ-C641SR-P Operations and Maintenance Methods...
Page 195: Replacing The Cleaning Wiper
Ink may drip from the cleaning wiper. We recommend covering the floor with paper as well. Remove the cleaning wiper. • Lift the hook and remove the cleaning wiper. Note Put the used wiper in a plastic bag and dispose of it according to the local regulations. XPJ-C641SR-P Operations and Maintenance Methods...
Page 196 Cleaning each part occur Close the front cover. Replacing consumable Appendix parts Press Short press the operation key on the control panel. • The carriage goes back in place. Transport and long-term Transport and long-term storage storage XPJ-C641SR-P Operations and Maintenance Methods...
Page 197: Transport And Long-Term Storage
• Do not tilt, lean or turn the machine upside down. The ink inside the machine may spill. MUTOH does not guarantee that the machine can run properly. Transport and long-term 1. Flushing ink out of the printer and emptying the waste ink tank storage Start MSM and open the remote panel.
Page 198 Transport and long-term storage Empty the waste ink tank. "Emptying waste ink tank" P.164 Press Press the Power button to turn off the machine. • The blue lamp turns off. • The machine begins powering off. XPJ-C641SR-P Operations and Maintenance Methods...
Page 199 Emptying waste ink tank When problems Cleaning each part Cleaning each part occur Replacing consumable Replacing consumable Appendix parts parts Transport and long-term Secure the contour cutter with tape. storage Secure the sheet cutter with tape. XPJ-C641SR-P Operations and Maintenance Methods...
Page 200 Cleaning each part Cleaning each part occur Replacing consumable Replacing consumable Appendix parts parts Turn the media fixing handle to unlock it. Transport and long-term storage Attach the roller protection sheet. Close the front cover. XPJ-C641SR-P Operations and Maintenance Methods...
Page 201 Cleaning each part Cleaning each part Remove the cable tie and cord clamp. occur Replacing consumable Replacing consumable Appendix parts parts Transport and long-term storage Attach the cushioning materials and put the product in the packaging box. XPJ-C641SR-P Operations and Maintenance Methods...
Page 202 Transport and long-term Follow the instructions on the Startup Guide and unpack and assemble the product. storage • Do the procedures until the section "Preparations". Perform initial ink charging. 「Performing initial ink charging P.203 XPJ-C641SR-P Operations and Maintenance Methods...
Page 203: Performing Initial Ink Charging
When problems Cleaning each part Cleaning each part "Displaying remote panel" P.27 occur Replacing consumable Replacing consumable Appendix parts parts Click the Printer Control tab. • The Printer Control tab page opens. Transport and long-term storage XPJ-C641SR-P Operations and Maintenance Methods...
Page 204 Empty the waste ink tank and click [Start]. "Emptying waste ink tank" P.164 Replacing consumable Replacing consumable Appendix parts parts Transport and long-term storage If ink cartridges are installed in the ink slots, remove all of them. XPJ-C641SR-P Operations and Maintenance Methods...
Page 205 Replacing consumable Appendix parts parts Note Once all the ink cartridges are inserted, the machine Transport and long-term begins filling ink. storage In the [Complete] step, click [Back]. • This will end the ink charging process. XPJ-C641SR-P Operations and Maintenance Methods...
Page 206: When Not Using The Machine For A Long Time
When using the product again, perform initial ink charging. Maintenance Emptying waste ink tank Emptying waste ink tank "Performing initial ink charging" P.203 When problems Cleaning each part Cleaning each part occur Replacing consumable Replacing consumable Appendix parts parts Transport and long-term storage XPJ-C641SR-P Operations and Maintenance Methods...
Page 207 When problems occur Messages and Error Messages Troubleshooting...
Page 208: Messages And Error Messages
• When the remote panel opens, you can check it from [Printer Status] - [Status Information]. • When an error occurs, the operation may be paused. It will resume after the cause of error is cleared. XPJ-C641SR-P Operations and Maintenance Methods...
Page 209 When a system error occurs, the data LED and error LED on the control panel blink concurrently and a beep sound continues at regular intervals. Short press the operation key on the control panel. Press • The beep stops. XPJ-C641SR-P Operations and Maintenance Methods...
Page 210 • If the error code for a digit is "0", only a long buzzer beeps, followed by a period of silence and then a long buzzer indicating the next digit beeps. The error LED also only blinks long and moves to the next long blink without a short blink. XPJ-C641SR-P Operations and Maintenance Methods...
Page 211 Basic Operations Turn off the machine and wait for more than 10 seconds. Cutting Then turn it on. If the same error occurs, please contact your local MUTOH dealer. Workflow Check the content of error in emergency mode Maintenance When problems Start MSM.
Page 212: Smartchip Recovery
• If color is correct, press [Enter] key . The printer will perform smartchip recovery and will continue to print . Note During smartchip recovery execution, the ink cartridge number being recovered is highlighted in yellow in the S/C information on MSM. XPJ-C641SR-P Operations and Maintenance Methods...
Page 213: Troubleshooting
• Make sure to use the latest version of MSM. To check the latest available version, go to Help > Version > Check for updates on MSM. If old version is installed in your computer, download the latest version from MUTOH Club. When problems Startup Guide “Downloading software”.
Page 214 . Then perform cleaning Cutting or “Little Charge” again and check the printout . Workflow • If the problem still persists, contact your local Mutoh dealer . Check that the Ethernet cable is connected securely to the Ethernet Maintenance port.
Page 215: Printer Operation Trouble
Is there any error message displayed on MSM? Unable to power off the machine • Check if an error message is displayed in the Status Information on MSM . "Check the message/ error/ warning" P.208 XPJ-C641SR-P Operations and Maintenance Methods...
Page 216: Media-Related Trouble
• Make sure to use the printer within the specification range . Startup Guide "Check before installation”. Did you load the media which has been printed before? • Use a new media . XPJ-C641SR-P Operations and Maintenance Methods...
Page 217 Crop marks cannot be detected "Step2. Cut" P.140 • Check if the crop marks that the error occurred have no dirt . Is the color sensor clean? • Clean the color sensor . "Cleaning of color sensor" P.175 XPJ-C641SR-P Operations and Maintenance Methods...
Page 218: Printing-Related Trouble
Messages and Error Messages Messages and Error Messages while printing Appendix • The OS support period of MUTOH software follows the Microsoft support lifecycle policies. Troubleshooting • When using RIP software, please also see the system requirements of your RIP software.
Page 219 Did you perform a print quality adjustment? • Perform a print quality adjustment . "Print quality calibration ("Adjust Print")" P.63 Did you perform a media feed adjustment? • Perform a media feed adjustment . "Media Feed Adjustment" P.71 XPJ-C641SR-P Operations and Maintenance Methods...
Page 220 Print doesn't dry easily • Check the heater settings . "Specify the heater setting" P.101 Note • High ink coverage printing may take longer to dry. • Depending on the media being used, ink may not dry easily. XPJ-C641SR-P Operations and Maintenance Methods...
Page 221 • Select Nozzle: If "Little Charge" does not recover the nozzles, go to the Maintenance cleaning. Select Nozzle menu and select the nozzles that are firing properly . MUTOH Status Monitor OPERATION MANUAL When problems Is it time to replace the cleaning wiper or the pad for the flushing box? occur •...
Page 222: Cutting-Related Trouble
"Run a test cut" P.118 Is cutting speed set properly? • Depending on the types of media, cutting with low speed can be more stable . Try a different cut speed setting . "Run a test cut" P.118 XPJ-C641SR-P Operations and Maintenance Methods...
Page 223 • Clean the blade holder . If large amount of small pieces of media is accumulated immediately after cleaning, replace with a new blade . "Cleaning the blade holder" P.177 "Replacing the blade holder" P.194 XPJ-C641SR-P Operations and Maintenance Methods...
Page 224 Is there any dirt on the bottom surface of the color sensor? • Clean the color sensor . "Cleaning of color sensor" P.175 Reduce the blade depth. Deep cut marks on the cutting mat "Adjust blade depth" P.113 XPJ-C641SR-P Operations and Maintenance Methods...
Page 225: The Media Is Jammed
When problems occur Messages and Error Messages Messages and Error Messages Messages and Error Messages Move the carriage on the media to the right side. Appendix Troubleshooting Turn the media fixing handle to unlock it. XPJ-C641SR-P Operations and Maintenance Methods...
Page 226 Hold both ends of the scroller and rewind the media onto the roll. When problems occur Messages and Error Messages Messages and Error Messages Messages and Error Messages Appendix Troubleshooting If paper dust or pieces of paper remain inside the machine, remove them. XPJ-C641SR-P Operations and Maintenance Methods...
Page 227: Appendix
Appendix Specifications of this product Optional accessories / Consumable supplies 230 Revision history...
Page 228: Specifications Of This Product
Specifications of this product Before Use Basic Operations Name Description Model name XPJ-C641SR-P Cutting Printing method On demand piezo method Workflow Driving method Firmware servo/ DC motor drive Media feed method Straight media feed, Roll media: load from the rear of the machine and Maintenance eject from the front side .
Page 229 3 .5 A or below Dimensions Height 366 mm (With stand installed: 1,166 mm) Width 1,190 mm Depth 438 mm (With stand installed: 590 mm) Mass Main unit 34 kg Stand 8 . 7 kg XPJ-C641SR-P Operations and Maintenance Methods...
Page 230: Optional Accessories / Consumable Supplies
Optional accessories / Consumable supplies Before Use Basic Operations For information about optional accessories and consumable supplies, please contact your local MUTOH dealer. Cutting Workflow Maintenance When problems occur Specifications of this product Specifications of this product Appendix Optional accessories /...
Page 231: Revision History
Cutting 2024 . 1 0 XPJC641SRPE-A-00 V 1 .00 Workflow Maintenance When problems occur Specifications of this product Specifications of this product Appendix Optional accessories / Optional accessories / Consumable supplies Consumable supplies Revision history XPJ-C641SR-P Operations and Maintenance Methods...

MUTOH XPJ-C641SR-P Operation Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for MUTOH XPJ-C641SR-P

Summary of Contents for MUTOH XPJ-C641SR-P

Table of Contents