1. Manuals
  2. Brands
  3. voestalpine Manuals
  4. Welding System
  5. Bohler URANOS 2000 SMC
  6. Instruction manual

voestalpine bohler URANOS 2000 SMC Instruction Manual

Hide thumbs Also See for bohler URANOS 2000 SMC:
Table of Contents

Advertisement

Quick Links

Download this manual
Lasting Connections
Lasting Connections
RC 100
URANOS 2000 SMC
INSTRUCTION MANUAL
INSTRUCTION MANUAL
voestalpine Böhler Welding
voestalpine Böhler Welding
www.voestalpine.com/welding
www.voestalpine.com/welding

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the bohler URANOS 2000 SMC and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for voestalpine bohler URANOS 2000 SMC

Summary of Contents for voestalpine bohler URANOS 2000 SMC

  • Page 1 Lasting Connections Lasting Connections RC 100 URANOS 2000 SMC INSTRUCTION MANUAL INSTRUCTION MANUAL voestalpine Böhler Welding voestalpine Böhler Welding www.voestalpine.com/welding www.voestalpine.com/welding...
  • Page 2 ENGLISH EU DECLARATION OF CONFORMITY The builder voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY Tel. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding URANOS 2000 SMC 55.05.019 2014/35/EU...
  • Page 3 UKCA - DECLARATION OF CONFORMITY The builder voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY Tel. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding URANOS 2000 SMC 55.05.019 2016 No. 1091 Electrical Equipment (Safety) Regulations 2016 2016 No.

  • Page 4: Table Of Contents

    INDEX 1. WARNING............................48 1.1 Work environment ................................48 1.2 User’s and other persons’ protection........................48 1.3 Protection against fumes and gases ........................49 1.4 Fire/explosion prevention ............................49 1.5 Prevention when using gas cylinders ........................50 1.6 Protection from electrical shock..........................50 .......................50 1.8 IP Protection rating ................................51 1.9 Disposal.....................................51 2.

  • Page 5: Warning

    WARNING 1. WARNING Before performing any operation on the machine, make sure that you have thoroughly read and understood the contents of this booklet. Do not perform modifications or maintenance operations which are not prescribed. Do consult qualified personnel for any doubt or problem concerning the use of the machine, even if not described herein. Do not perform modifications or maintenance operations which are not prescribed.

  • Page 6: Protection Against Fumes And Gases

    WARNING Always keep the side covers closed while welding. The system must not be modified in any way. Avoid your hands, dangerous and releases the manufacturer from any responsibility in respect of damages to either people or property. 1.3 Protection against fumes and gases •...

  • Page 7: Prevention When Using Gas Cylinders

    WARNING 1.5 Prevention when using gas cylinders • • • • • • • • • 1.6 Protection from electrical shock • • • • • 1.7 Electromagnetic fields and interferences • • 1.7.1 EMC classification in accordance with: EN 60974-10/A1:2015. Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low-voltage supply system.

  • Page 8: Ip Protection Rating

    WARNING 1.7.2 Installation, use and area examination The user must be an expert in the activity and as such is responsible for installation and use of the equipment according to the manufacturer's instructions. lf any electromagnetic interference is noticed, the user must solve the problem, if necessary with the manufacturer's technical assistance.

  • Page 9: Installation

    INSTALLATION 2. INSTALLATION 2.1 Lifting, transport & unloading • 2.2 Positioning of the equipment Keep to the following rules: • • • • • 2.3 Connection The equipment is provided with a power supply cable for connection to the mains. The system can be powered by: •...

  • Page 10: Installation

    INSTALLATION 2.4 Installation 2.4.1 Connection for MMA welding Earth clamp connector Negative power socket (-) Electrode holder clamp connector Positive power socket (+) 2.4.2 Connection for TIG welding Power cable Negative power socket (-) Earth clamp connector Positive power socket (+) Torch socket...
  • Page 11 INSTALLATION Gas tube Rear gas connection 2.4.3 Connection for MIG/MAG welding Gas tube Gas union-connection Power cable Positive power socket (+) Earth clamp connector Negative power socket (-) MIG/MAG torch...
  • Page 12 INSTALLATION Motor compartment Ring nut Friction screw Rolls lever Welding polarity change Torch Power cable Negative power socket (-) Reverse polarity: Torch Power cable Positive power socket (+) Direct polarity:...

  • Page 13: System Presentation

    SYSTEM PRESENTATION 3. SYSTEM PRESENTATION 3.1 Rear panel Power supply cable Off/On switch 3.2 Sockets panel Permits connection of the MIG/MAG torch. Negative power socket (-) Process MMA Process TIG MIG/MAG Voltage change device connection MIG/MAG Positive power socket (+) Process MMA Process TIG MIG/MAG...

  • Page 14: Front Control Panel

    SYSTEM PRESENTATION 3.3 Front control panel Power supply LED General alarm LED Power on LED 7-segment display LCD display Main adjustment handle. Function keys...

  • Page 15: Equipment Use

    EQUIPMENT USE Job key 4. EQUIPMENT USE 4.1 Starting Screen 4.2 Test screen Gas test Wire feed Gas test Wire speed 0.5 m/min 22.0 m/min 3.0 m/min Side panel open Heading 4.3 Main Screen...

  • Page 16: Mma Process Main Screen

    EQUIPMENT USE Synergic curves screen Welding process selection second. MMA welding process Material type/Gas type synergy selection screen Material/gas selection • • Wire diameter Heading NO PROGRAM 4.4 MMA process main screen...
  • Page 17 EQUIPMENT USE Welding parameters Parameter icon Functions MMA welding process TIG DC Standard MIG/MAG MMA synergy Basic Cast irons Electrode diameter synergy 1.5 ÷ 6.0 mm VRD (Voltage Reduction Device)
  • Page 18 EQUIPMENT USE 4.5 TIG process main screen Welding parameters Parameter icon Functions MMA welding process TIG DC Standard MIG/MAG Welding methods Current pulsation...
  • Page 19 EQUIPMENT USE 4.6 MIG/MAG process main screen Welding parameters Functions MMA welding process Standard MIG/MAG TIG DC Welding methods...
  • Page 20 EQUIPMENT USE Voltage - Arc length Inductance...

  • Page 21: Programs Screen

    EQUIPMENT USE Synergic curves screen Material type/Gas type synergy selection screen Welding methods Material/gas selection • • Wire diameter Heading NO PROGRAM 4.7 Programs screen Programs (JOB) See the "Main screen" section...
  • Page 22 EQUIPMENT USE Program storage Memory empty Program stored Program retrieval...

  • Page 23: Setup

    SETUP Program cancellation 5. SETUP 5.1 Parameter set up and setting Entry to set up Selection and adjustment of the required parameter Exit from set up...

  • Page 24: Hot Start

    SETUP 5.1.1 List of set up parameters (MMA) Save and Exit Reset Hot start Basic electrode Cellulosic electrode 0/off 0/off CrNi electrode Aluminum electrode 0/off 0/off Cast Iron electrode Rutile electrode 0/off 0/off Welding current 100 A Arc force Basic electrode Cellulosic electrode 0/off 0/off...
  • Page 25 SETUP Arc detachment voltage Never set an arc detachment voltage higher than the no-load voltage of the power source. Basic electrode Cellulosic electrode 0/off 99.9 V 57.0 V 0/off 99.9 V 70.0 V USER User SERV Lock/unlock Buzzer tone 0/off Current reading Voltage reading 5.1.2 List of set up parameters (TIG)
  • Page 26 SETUP Initial current Initial current time 0/off 99.9 s 0/off Slope-up 0/off 99.9 s 0/off Welding current 100 A Bilevel current Basic current Pulsed frequency Pulsed duty cycle Fast Pulse frequency...
  • Page 27 SETUP Pulsed slopes 0/off 0/off Slope-down 0/off 99.9 s 0/off Final current 10 A Final current time 0/off 99.9 s 0/off Post-gas 0.0 s 99.9 s Spot welding 0/off 99.9 s 0/off Restart 0/off 1/on 2/of1 Easy joining 0.1 s 25.0 s 0/off Microtime spot welding...
  • Page 28 SETUP USER User SERV Lock/unlock Buzzer tone 0/off Current reading Voltage reading 5.1.3 List of set up parameters (MIG/MAG) Save and Exit Reset Welding programs Wire speed 0.5 m/min 22.0 m/min Current...
  • Page 29 SETUP Workpiece thickness Corner bead "a" Voltage - Arc length Synergic mode Manual mode 5.0 V 55.5 V 5.0 V Pre-gas 0/off 99.9 s 0.1 s Motor slope 0/off 1.0 s 0/off Burn back Post-gas 0/off 99.9 s 2.0 s Initial increment...
  • Page 30 SETUP Crater filler Initial increment time 0.1 s 99.9 s 0/off Crater filler time 0.1 s 99.9 s 0/off Spot welding 0.1 s 99.9 s 0/off Pause point another. 0.1 s 99.9 s 0/off Initial increase slope 10 s 0/off Crater filler slope 10 s 0/off...
  • Page 31 SETUP USER User SERV Lock/unlock Buzzer tone 0/off Current reading Voltage reading Wire speed reading Current reading (motor 1) 5.2 Specific procedures parameters 5.2.1 7 segment display personalisation vaBW...

  • Page 32: Parameter Selection

    MAINTENANCE 5.2.2 Lock/unlock (Set up 551) Parameter selection Control panel functions 6. MAINTENANCE Routine maintenance must be carried out on the system according to the manufacturer's instructions. When the equipment is working, all the access and operating doors and covers must be closed and locked. The system must not be modified in any way.

  • Page 33: Responsibility

    ALARM CODES 6.1.2 For the maintenance or replacement of torch components, electrode holders and/or earth cables: 6.2 Responsibility Failure to carry out the above maintenance will invalidate all warranties and exempt the manufacturer from any liability. The manufacturer disclaims any responsibility if the user fails to follow these instructions. For any doubts and/or problems do not hesitate to contact your nearest customer service centre.

  • Page 34: Troubleshooting

    TROUBLESHOOTING 8. TROUBLESHOOTING The system fails to come on (green LED off) Cause Solution » No mains voltage at the socket. » Check and repair the electrical system as needed. » Use qualified personnel only. » Faulty plug or cable. »...
  • Page 35 TROUBLESHOOTING » No power supply to the wire feeder. » Check the connection to the power source. » Read the paragraph "Connections ". » Contact the nearest service centre to have the system repaired. » Tangled wire on the spool. »...
  • Page 36 TROUBLESHOOTING » Incorrect edge preparation. » Increase the chamfering. » Incorrect welding mode. » Decrease the distance between the electrode and the piece. » Move regularly during all the welding operations. Tungsten inclusions Cause Solution » Incorrect welding parameters. » Decrease the welding current. »...

  • Page 37: Operating Instructions

    OPERATING INSTRUCTIONS » Humidity in the welding gas. » Always use quality materials and products. » Ensure the gas supply system is always in perfect condition. » Insufficient shielding gas. » Adjust the air flow. » Check that the diffuser and the gas nozzle of the torch are in good condition.

  • Page 38: Welding Polarity

    OPERATING INSTRUCTIONS Carrying out the welding centre. Removing the slag 9.2 TIG welding (continuos arc) Description Welding polarity D.C.S.P. (Direct Current Straight Polarity) D.C.R.P. (Direct Current Reverse Polarity) D.C.S.P.-Pulsed (Direct Current Straight Polarity Pulsed)
  • Page 39 OPERATING INSTRUCTIONS Characteristics of TIG welds Preparing the edges Choosing and preparing the electrode Current range Electrode (DC-) (DC+) (AC) Ø Filler metal Shielding gas Current range (DC-) (DC+) (AC) Nozzle Flow...

  • Page 40: Welding Parameters

    OPERATING INSTRUCTIONS 9.3 Continuous wire welding (MIG/MAG) Introduction MIG manual welding system 1. Torch Methods SHORT cycle and SPRAY ARC welding I (A) t (ms) V (V) t (ms) Welding parameters • •...
  • Page 41 OPERATING INSTRUCTIONS V (V) I (A) (m/min) I (A) characteristic. diameter. Selection guide of welding parameters with reference to the most typical applications and most commonly used wires. 16V - 22V 60 - 160 A 100 - 175 A 120 - 180 A 150 - 200 A Low penetration for thin Good penetration and...
  • Page 42 OPERATING INSTRUCTIONS Unalloyed steel 1,2mm Ø Wire speed Deposition rate 1,6mm 1,0mm 0,8mm 10 12 14 16 18 20 22 24 Wire speed (m/min) High alloyed steel Ø Wire speed Deposition rate 1,6mm 1,2mm 1,0mm 0,8mm 10 12 14 16 18 20 22 24 Wire speed (m/min) Aluminum alloy Ø...
  • Page 43 OPERATING INSTRUCTIONS Gases - Carbon dioxide (CO ) - Argon - Helium - Argon-Helium mixture - Argon-CO and Argon-CO -Oxygen mixture Unalloyed steel / High alloyed steel Aluminum alloy Current range Gas flow Current range Gas flow...

  • Page 44: Technical Specifications

    TECHNICAL SPECIFICATIONS 10. TECHNICAL SPECIFICATIONS Electrical characteristics URANOS 2000 SMC U.M. DIGITAL 0.99 24.7 24.7 19.3 24.7 15.3 Duty factor URANOS 2000 SMC U.M. Physical characteristics URANOS 2000 SMC U.M. IP23S °C 12.8 mm²...
  • Page 45 TECHNICAL SPECIFICATIONS Wirefeeder characteristics U.M. Material m/min...

  • Page 46: Rating Plate

    TECHNICAL SPECIFICATIONS 11. RATING PLATE 12. MEANING RATING PLATE 1 Trademark...
  • Page 47 TECHNICAL SPECIFICATIONS...

Table of Contents