Philips Assembleon AX-201 Quick Reference Manual
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Philips Assembleon AX-201 Quick Reference Manual

Philips Assembleon AX-201 Quick Reference Manual

Software release - 2.0
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Summary of Contents for Philips Assembleon AX-201

  • Page 1 Quick Reference Manual AX-201 Software release - 2.0...

  • Page 2: Feedback On This Manual

    DOCUMENT DATA Quick Reference Manual AX-201 Document ....Based on ....Service Manual AX-201 4022 593 50293 08.03 Order number .

  • Page 3: Table Of Contents

    CONTENTS This manual is a summary of the reference information and diagrams from Service Manual AX-201 4022 593 50293 08.03 This manual can be used to check the machine status. A5.1.8 Machine status check More detailed information can be found in the service manual mentioned above. Use of this manual for qualified and trained Assembléon engineers only.
  • Page 4 CONTENTS B5.3.5 System controller, slots ....B.53 B5.3.5.1 Firewire card, settings ....B.53 B5.3.5.2 RS232/LPT card .
  • Page 5 CONTENTS C5.4.1 Transport controller, electrical diagram ..C.21 C5.4.2 Transport width motor, diagram ....C.22 C5.4.3 Transport lift motor, diagram ....C.23 C5.4.4 Transport drive belt motors, diagram.

  • Page 6: Chapter 1 Location And Purpose Of This Manual

    Chapter 1 CHAPTER 1 Location and purpose of this manual 1. Location • This manual is a part of the machine and must be stored in the storage area in the rear door. QUICK REFERENCE MANUAL STORAGE AREA Quick Reference Manual Order number: AX-201 4022 593 5086X...

  • Page 7: 2.1 Tags And Abbreviations

    Chapter 2 2.1 Tags and abbreviations PH-HA Rear BOARD PH-HA BOARD Left Right Front Figure 1 Tags AUX1..4 Auxiliary feeding connections Interconnection board drives Board alignment camera Safety relay BOARD Board transport Phase guard relay Component alignment camera LU1..4 Trolley lift Digital I/O Process controller Emergency stop button...
  • Page 8 AX-201 08.03...

  • Page 9: Chapter A2 Safety

    SYSTEM Chapter A2 CHAPTER A2 Safety A2.1 General For the correct and safe use of this machine, it is essential that all personnel should follow the safety procedures specified in this manual. All manuals have danger, warning and cautionary statements where applicable. Danger, warning and cautionary statements and / or symbols are present on the machine where applicable.

  • Page 10: A2.5 Danger, Warning And Caution

    SYSTEM Chapter A2 A2.5 Danger, warning and caution ■ Danger Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. A danger statement is displayed in this manner: HAZARD IDENTIFICATION DANGER DANGER Hazard consequence. Hazard avoidance.

  • Page 11: A2.6 Safety Stickers

    SYSTEM Chapter A2 A2.6 Safety stickers Pictogram Category Meaning Warning DANGER OF CLAMPING FINGERS Serious injury to fingers. Keep hands away from moving parts. Warning DANGER OF STRONG MAGNETIC FIELD Pacemaker and metal prosthetic users are at risk of serious injury or death. Stay away from the magnets.

  • Page 12: A2.7 Safety Devices

    SYSTEM Chapter A2 A2.7 Safety devices Machine condition Hazard Safety device Detection method after safety device is protected activated 1 Emergency stop Hazardous Safety circuit interruption by pushing the All moving parts will be button front and moving parts. emergency stop button. stopped and power to rear servo systems is turned...

  • Page 13: A2.7.1 Enabling Switch Front/Rear, Usage

    SYSTEM Chapter A2 Figure 5 Location of safety devices, rear Lock the electrical main switch (7) and the air main switch (8) by a padlock to avoid unauthorized use. A2.7.1 Enabling switch front/rear, usage DANGER OF MOVING PARTS CAUTION CAUTION Serious injury to fingers and body parts.

  • Page 14: A2.8 Noise Levels

    SYSTEM Chapter A2 A2.8 Noise levels Location Noise level ≤ 72 dB(A) Sound pressure at operator’s position ≤ 58 dB(A) Average environmental noise level during measurement Figure 6 Noise levels A2.9 Emergency contact In case assistance is needed during an emergency situation, contact the regional Assembléon organization.

  • Page 15: A5.1.8 Machine Status Check

    SYSTEM Chapter A5 A5.1.8 Machine status check The machine status can be checked by checking the LEDs. 1. Pre-start actions • Close front and rear covers. • Release both emergency stop buttons. • Be sure that : ∗ All trolley slots are occupied with trolleys, safety covers or feeder banks.

  • Page 16: System Controller

    SYSTEM Chapter A5 4. PC, SC, SVS Pro controller LEDs • Check POWER LED status of ∗ SVS Pro controller (1, when mounted) ∗ Process controller (2) ∗ System controller (3). • POWER LEDs must be ON, GREEN • Check LEDs on IBB (interconnection board base) (4), see step 5.
  • Page 17 SYSTEM Chapter A5 5. IBB (interconnection board base), LEDs AUX4 44V - H110 H201 - 44V AUX4 24V - H106 H119 - 24V FLUX 44V - H114 AUX4 H101 - 24V AUX3 24V - H105 H102 - 24V - CAM AUX3 44V - H113 AUX3...

  • Page 18: Field Power

    SYSTEM Chapter A5 6. Open the rear door of the machine • Pull out the control supply unit. 7. Control supply unit, LEDs • DIO see 8. Digital IO (DIO), LEDs • K7 see 9. Phase guard relay (K7) • K6 see 10.
  • Page 19 SYSTEM Chapter A5 Inputs Outputs IN1-0 Compressed Air Level OK OUT1-0 Lamp White (Idle) IN1-1 Vacuum Level OK OUT1-1 Lamp Blue (Error) IN1-2 Bitbus Nodes OK OUT1-2 Lamp Green (Running) IN1-3 Servo Power On OUT1-3 Audio Beeper IN1-4 Emergency Stop Front OUT1-4 Trolley Exchange IN1-5...
  • Page 20 SYSTEM Chapter A5 9. Phase guard relay (K7) Output relay on Output relay on Alarm on: not all 3 phases are present and / or phase sequence is incorrect Power supply on 10. Safety relay (K6) POWER CH.1 CH.2 11. IBE (interconnection board electrics) LEDs to be ON, GREEN 24V - H1 Fuse...

  • Page 21: Led System Status

    SYSTEM Chapter A5 12. IBD (interconnection board drives) LEDs to be ON, GREEN STATUS Servo power XY robot enabled Power supply 24V 13. Transport amplifier LEDs to be ON, GREEN. Use a mirror. SYSTEM STATUS CHOPON (chopper transistor operation) ENABLE (no error signals) HSPOK (board in position front) LSPSOK (low voltage power supply) no error 4022 593 50293...

  • Page 22: System Status

    SYSTEM Chapter A5 14. Transport controller LEDs to be ON, RED SYSTEM STATUS SYSTEM STATUS Index WA Servo power OK (45V) Index Z-lift Enable controller Index RI Enable amplifier WA and RI 24V supply < 16V (power failure) Piggy back Enable servo power on Board sensor, WA-IN (3) Index Width...
  • Page 23 SYSTEM Chapter A5 15. Placement head HA controllers LEDs to be ON, RED LED SYSTEM STATUS Digital output - Select nozzle/grip Zero fine RZ encoder Digital output - Vacuum Zero fine Z encoder Digital output - Exchange toolbit 24V supply < 16V (power failure) Digital output - Select analogue 44V supply >...
  • Page 24 SYSTEM Chapter A5 16. Motion amplifiers XY robot • The display on each motion amplifier must show ‘2.’ • Synqnet communication on each motion amplifier C4,C5. All green and orange LEDs must be ON. 17. Placement head DV controllers LEDs to be ON, GREEN LED CONTROLLER STATUS Power Z axis - HDx-1...

  • Page 25: A5.3 Diagrams

    A5.3 Diagrams A5.3.1 Wiring diagrams A5.3.1.1 Wiring diagram PA2410/01 Figure 75 Wiring diagram PA2410/01...

  • Page 26: A5.3.1.2 Wiring Diagram Pa2410/00

    A5.3.1.2 Wiring diagram PA2410/00 Figure 76 Wiring diagram...

  • Page 27: A5.3.2 Power And Safety Circuit

    A5.3.2 Power and safety circuit A5.3.2.1 Power and safety circuit, PA 2410/01 Figure 77 Power and safety circuit, PA 2410/01...

  • Page 28: A5.3.2.2 Power And Safety Circuit, Pa 2410/00

    A5.3.2.2 Power and safety circuit, PA 2410/00 Figure 78 Power and safety circuit...
  • Page 29 4022 593 50863 Quick Reference Manual 08.03 AX-201...

  • Page 30: B5.3 Reference Information

    BASE Chapter B5 B5.3 Reference information B5.3.1 Control supply, lay-out Figure 30 Control supply, lay-out Item Part of module Reference Base B5.3.9 Mains supply PA 2410/00, features B5.3.9 Mains supply PA 2410/01, features XY robot G5.3.4 Motion amplifier, connections Board transport C5.3.1 Transport controller, LED status check Pick and place D5.3.4 Placement head HA controller, features...

  • Page 31: B5.3.2 Controllers, Connections

    BASE Chapter B5 B5.3.2 Controllers, connections B5.3.2.1 Controllers in PA 2410/01, connections POWER POWER RESET NOT CONNECTED CONNECTED External X53 X55 network X31 X32 X33 X61 X62 X63 SVS Pro 10 11 12 Switch 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 13 14 15 16 17 18 19 20...
  • Page 32 BASE Chapter B5 Controller Remarks APC.X1 Power supply APC.X11 CAN connection to interface board base APC.X21 Emergency stop XY robot APC.X22 Synqnet OUT APC.X23 Synqnet IN APC.X31 Bitbus APC.X63 Internal network connection to switch 2 ASC.X1 Power supply ASC.X3 Power supply 24V BA camera ASC.X11 LPT2, Software key ASC.X21...

  • Page 33: B5.3.2.2 Controllers In Pa 2410/00, Connections

    BASE Chapter B5 B5.3.2.2 Controllers in PA 2410/00, connections POWER POWER RESET X22 X23 NOT CONNECTED CONNECTED External network USB slot X31 X32 X33 X61 X62 X63 SVS Pro Figure 34 Controllers in PA 2410/00, connections overview 4022 593 50293 Service Manual 08.03 AX-201...
  • Page 34 BASE Chapter B5 Controller Remarks APC.X1 Power supply APC.X21 Emergency stop XY robot APC.X22 Synqnet OUT APC.X23 Synqnet IN APC.X31 Bitbus APC.X63 Internal network connection to ASC.X63 ASC.X1 Power supply ASC.X3 Power supply 24V BA camera ASC.X11 LPT2, Software key ASC.X21 COM3 SVS (optional) ASC.X22...

  • Page 35: B5.3.3 Controllers, Bios Settings

    BASE Chapter B5 B5.3.3 Controllers, BIOS settings System controller Process controller SVS Pro (ASC) (APC) controller IDE HDD AUTO DETECTION Let Bios search for type of harddisk, accept standard choices. STANDARD CMOS FEATURES Time <Set Time> Date <Set Date> IDE Primary Master <filled by 'ide hdd auto detection'>...

  • Page 36: Integrated Peripherals

    BASE Chapter B5 System controller Process controller SVS Pro (ASC) (APC) controller On-Chip VGA Enabled On-Chip Frame Buffer Size Boot Display Auto INTEGRATED PERIPHERALS On-Chip Primary PCI IDE Enabled IDE Primary Master PIO Auto IDE Primary Slave PIO Auto IDE Primary Master UDMA Auto IDE Primary Slave UDMA Auto...

  • Page 37: Pnp/Pci Configuration

    BASE Chapter B5 System controller Process controller SVS Pro (ASC) (APC) controller Primary IDE 0 Disabled Primary IDE 1 Disabled Secondary IDE 0 Disabled Secondary IDE 1 Disabled FDD / COM / LPT port Disabled PCI PIRQ (A-D)# Disabled PWRON After PWR-Fail PNP/PCI CONFIGURATION PNP OS Installed Reset Configuration Data...

  • Page 38: B5.3.4 Controllers, Features

    BASE Chapter B5 B5.3.4 Controllers, features POWER POWER POWER POWER RESET Figure 37 Controllers, features Item Remarks Power supply 300W ATX Slots System controller, see B5.3.5. System controller, slots Process controller, see B5.3.6. Process controller, slots SVS Pro controller, see B5.3.7.

  • Page 39: B5.3.5 System Controller, Slots

    BASE Chapter B5 B5.3.5 System controller, slots Figure 39 System controller, connections Slot Card Remarks RS232/LPT card B5.3.5.2. RS232/LPT card LPT2 COM3, COM4 Firewire card B5.3.5.1. Firewire card, settings with additional power supply (7) Mother board COM1,LPT1 Network, USB Single board computer Figure 40 System controller, connections B5.3.5.1 Firewire card, settings...

  • Page 40: B5.3.6 Process Controller, Slots

    POWER BASE POWER Chapter B5 B5.3.6 Process controller, slots Figure 43 Process controller, slots Slot Card Connection Remarks B5.3.6.1. CAN interface board, settings PA 2410/01 only XY controller G5.3.1 XY controller, settings Bitbus B5.3.6.2. Bitbus card, settings Mother board COM1,LPT1 Network, USB Single board computer Figure 44...

  • Page 41: B5.3.7 Svs Pro Controller, Slots

    BASE Chapter B5 B5.3.7 SVS Pro controller, slots Figure 47 SVS Pro controller, slots Slot Card Remarks Multi I/O board B5.3.7.1. Multi I/O card CAN Interface Board B5.3.7.2. CAN interface board Mother board COM1,LPT1 Network, USB Single board computer Figure 48 SVS Pro controller, slots B5.3.7.1 Multi I/O card Figure 49...

  • Page 42: B5.3.8 Mains Supply Pa 2410/01, Features

    BASE Chapter B5 B5.3.8 Mains supply PA 2410/01, features K2 K3 15 16 U101 K101 F101 K102 Figure 51 Mains supply PA 2410/01, features Item Label Description Remarks Reference Hours counter Digital I/O B5.3.9.4 Phase presence LEDs Circ. breaker 16A/ 3P Circ.

  • Page 43: B5.3.8.1 Phase Guard Relay (K101), Features

    BASE Chapter B5 B5.3.8.1 Phase guard relay (K101), features Figure 53 Phase guard relay in transformer LED Colour LED illuminated meaning Orange 3 phase voltage OK. (No phase sequence check) Figure 54 Phase guard relay in transformer B5.3.8.2 Power supply (U101, 24 V), features Figure 55 Power supply (24 V) in transformer Colour...

  • Page 44: B5.3.9 Mains Supply Pa 2410/00, Features

    BASE Chapter B5 B5.3.9 Mains supply PA 2410/00, features Figure 57 Item Label Description Remarks Reference Hours counter 2,3,4 Digital I/O B5.3.9.4 Circ. breaker 3P/16A Circ. breaker 1P/8A Power board 1 B5.3.9.3 Circ. breaker 1P/8A Power board 2 B5.3.9.3 Circ. breaker 1P/8A Power board 3 B5.3.9.3 Circ.

  • Page 45: B5.3.9.1 Phase Guard Relay (K7), Features

    BASE Chapter B5 B5.3.9.1 Phase guard relay (K7), features ON 1 Figure 59 Phase guard relay Only applicable for PA 2410/00 Colour Meaning Yellow Output relay on Yellow Output relay on Alarm on: not all 3 phases are present and / or phase sequence is incorrect Green Power supply on Figure 60...

  • Page 46: B5.3.9.3 Power Board, Connections

    BASE Chapter B5 B5.3.9.3 Power board, connections PA 2410/01- PA 2410/00 Figure 64 Power board Power board Item 230V Power supply from mains supply unit (F2) On top of process and Spare system controller SVS scanner / controller Monitor rear monitor front Process controller (APC) System controller (ASC)

  • Page 47: B5.3.9.4 Digital I/O, Led Signalling

    BASE Chapter B5 B5.3.9.4 Digital I/O, LED signalling SLICE I/O SLICE I/O TSIO-2009 TSIO-2009 TSIO-2009 TSIO-2008 TSIO-2008 LINK IN CYCLIC STATUS STATUS STATUS STATUS STATUS LINK OUT REPEATER FIELD POWER FPGA OUT1 OUT2 Figure 66 Digital I/O, LED signalling Slice I/O LINK IN Synqnet IN from Y2 amplifier CYCLIC...
  • Page 48 BASE Chapter B5 Inputs Outputs IN3-0 E-stop Cover Open Front Right IN3-1 E-stop Cover Open Rear Right IN3-2 E-stop spare IN3-3 E-stop External IN3-4 No overvoltage (44V) IN3-5 E-stop spare +external IN3-6 Fluxer ready IN3-7 Fluxer cover placed IN3-8 IN3-9 IN3-10 IN3-11 IN3-12...

  • Page 49: B5.3.10 Air Supply Unit, Features

    BASE Chapter B5 B5.3.10 Air supply unit, features - 0.75 P-CAMERA EXHAUST VACUUM BLOWER PRESSURE Factory vacuum Figure 67 Air supply unit, components No. Description Compressed air supply Main air valve (open, closed) µm Air filter, 0.3 Analog pressure gauge B6.4.2.8 Blower pressure adjustment Output Digital pressure switch...

  • Page 50: B5.3.10.1 Digital Pressure Switch, Settings

    BASE Chapter B5 B5.3.10.1 Digital pressure switch, settings Function PRESSURE Button used to switch the mode, and to set the value. UP,DOWN button Use to change mode and set value LCD Display Display the measured pressure value, each set content or error code.

  • Page 51: B5.3.11 Interconnection Board Base, Fuses And Led Signalling

    BASE Chapter B5 B5.3.11 Interconnection board base, fuses and LED signalling Front Rear Figure 72 Interconnection board base, fuses and LED signalling Fuse Amp Colour F101 4AT 24V - IO H101 Green F102 4AT 24V - camera H102 Green F103 2AT 24V - Aux.

  • Page 52: B5.3.12 Interconnection Board Base, Connections

    BASE Chapter B5 B5.3.12 Interconnection board base, connections Connection Connection X1 Supply in 24V/45V X31 Trolleylift 2 45V-Emergency Stop X2 16 Input Module 1 X32 Trolleylift 3 CAN X3 16 Input Module 2 X33 Trolleylift 3 Emergency Stop X4 16 Output Module 1 X34 Trolleylift 3 bitbus X5 16 Output Module 2 X35 Trolleylift 3 45V-Emergency Stop...
  • Page 53 BASE Chapter B5 Pins Description Netname Pins Description Netname IN2-3 IN2-3 IN2-13 IN2-13 IN2-4 IN2-4 IN2-14 IN2-14 IN2-5 IN2-5 IN2-15 IN2-15 IN2-6 IN2-6 IN2-7 IN2-7 IN2-8 IN2-8 N.C. IN2-9 IN2-9 N.C. IBB.X4 16 Output Module 1 OUT1-1 OUT1-1 OUT1-11 OUT1-11 OUT1-2 OUT1-2 OUT1-12...
  • Page 54 BASE Chapter B5 Pins Description Netname Pins Description Netname Switch3 24V-IO Switch3 IN3-1 Switch1 ES1-4 Switch2 ES2-4 Switch1 ES1-5 Switch2 ES2-5 IBB.X15 ES External Detection 24V-IO Detection IN3-3 Input ES1-12 Output ES-SP1 Input ES1-13 Output ES-SP2 IBB.X16 Aux feeding S1C1 24V-AFS1 44V-ES 44V-ES-AFS1...
  • Page 55 BASE Chapter B5 Pins Description Netname Pins Description Netname 44V-AFS3 Output aux. Feeding Rear OUT2-9 S3-C1-2 IBB.X21 Aux feeding S3C2 24V-AFS3 44V-ES 44V-ES-AFS3 Input aux. Feeding Rear IN2-10 S3-C2-1 EARTH Earth Input aux. Feeding Rear IN2-11 S3-C2-2 Output aux. Feeding Rear OUT2-10 S3-C2-1 44V-AFS3...
  • Page 56 BASE Chapter B5 Pins Description Netname Pins Description Netname IBB.X27 Trolleylift 1 44V-ES 44V-ES 44V-ES-LU1 N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. IBB.X28 Trolleylift 2 CAN 0V-Bitbus2 N.C. N.C. N.C. N.C. CAN-L CAN-L2 CAN-H CAN-H2 CAN-L CAN-L3 CAN-H CAN-H3 CAN-GND CAN-GND V+ (24V from lift)

  • Page 57: Pins Description

    BASE Chapter B5 Pins Description Netname Pins Description Netname N.C. N.C. N.C. N.C. N.C. N.C. IBB.X36 Trolleylift 4 CAN 0V-Bitbus4 N.C. N.C. N.C. N.C. CAN-L CAN-L4 CAN-H CAN-H4 CAN-L N.C. CAN-H N.C. CAN-GND CAN-GND V+ (24V from lift) N.C. N.C. N.C.
  • Page 58 BASE Chapter B5 Pins Description Netname Pins Description Netname N.C. N.C. N.C. N.C. IBB.X46 LPT1 Controller N.C. N.C. N.C. N.C. N.C. N.C. N.C. IBB.X47 CAN from SVS controller N.C. N.C. N.C. N.C. CAN-H CAN-H1 CAN-L CAN-L1 CAN-GND CAN-GND N.C. N.C. N.C.
  • Page 59 BASE Chapter B5 Pins Description Netname Pins Description Netname IN3-5 IN3-5 IN3-15 IN3-15 IN3-6 IN3-6 IN3-7 IN3-7 IN3-8 IN3-8 N.C. IN3-9 IN3-9 N.C. IBB.X54 ES Spare Detection 24V-IO Detection IN3-2 Input ES1-13 N.C. N.C. Input ES1-14 N.C. N.C. IBB.X55 ES Enabling Switch Front N.C.

  • Page 60: B5.3.13.1 Auxiliary Feeding, Connectors

    BASE Chapter B5 B5.3.13.1 Auxiliary feeding, connectors • Connectors are connected to IBB, see B5.3.12 Interconnection board base, connections , connectors X16 to X23 • Fuses of the connectors, see B5.3.11 Interconnection board base, fuses and LED signalling , fuse F103 to F114 Description 44V-ES Not connected...

  • Page 61: B5.3.15 Interconnection Board Electrics, Connections

    BASE Chapter B5 B5.3.14 Interconnection board electrics, fuses and LED signalling Figure 76 Interconnection board electrics No. Fuse No. LED 24V supply HA head drive 1 green 44V-ES supply HA head drive 1 green 24V supply HA head drive 2 green 44V-ES supply HA head drive 2 green...

  • Page 62: B5.3.16 Interconnection Board Electrics, Signals

    BASE Chapter B5 B5.3.16 Interconnection board electrics, signals Board lay out, see Figure 76. Interconnection board electrics Pins Description Netname Pins Description Netname IBE.X1 Supply in EARTH Earth 44V-ES 44V-ES N.C. IBE.X2 Supply Head Controller 1 24V-F1 EARTH Earth 44V-ES 44V-ES-F2 N.C.
  • Page 63 BASE Chapter B5 Pins Description Netname Pins Description Netname Head2 Z+ Head2-Z+F16 18 Head2 Z+ Head2-Z+F16 19 Earth Earth IBE.X14 Z motor head 1 Head1 Z+ Head1-Z+ Earth Earth Head1 Z- Head1-Z- Earth Earth IBE.X15 Z motor head 2 Head2 Z+ Head2-Z+ Earth Earth...

  • Page 64: B5.3.17 Trolley Lift, Features

    BASE Chapter B5 Pins Description Netname Pins Description Netname Bitbus nodes BB-Nodes-OK IBE.X20 Bitbus from Computer N.C. N.C. 0V (shield) Earth N.C. N.C. N.C. N.C. B5.3.17 Trolley lift, features For the location of the items refer to the wiring diagram B5.4.1.

  • Page 65: B5.3.17.1 Trolley Lift Controller

    BASE Chapter B5 B5.3.17.1 Trolley lift controller LU_X8 LU_X9 LU_X10 LU_X5 LU_X3 LU_X4 LU_X7 LU_X6 Item Function Activates the actuator to move upward Activates the actuator to move downward Holds the trolley lift in the same Z-position Closes the power circuit to the trolley (2 times 24 VDC) Protects the 24 V, 4 A power supply to the tape cutter (if applicable) Protects the 24 V, 4 A power supply to the feeders Self correcting poly fuse, protects the 24 VDC to the trolley lift...

  • Page 66: B5.4 Diagrams

    BASE Chapter B5 B5.4 Diagrams B5.4.1 Trolley lift, diagram Figure 79 Trolley lift diagram Service Manual 4022 593 50293 B.80 AX-201 08.03...

  • Page 67: B5.4.2 Control Supply Unit Pa 2410/01, Diagram

    B5.4.2 Control supply unit PA 2410/01, diagram Figure 80 Control supply unit PA 2410/01, diagram...

  • Page 68: B5.4.3 Control Supply Unit Pa 2410/00, Diagram

    B5.4.3 Control supply unit PA 2410/00, diagram Figure 81 Control supply unit PA 2410/00, diagram...

  • Page 69: B5.4.4 A-Series Transformer Pa 1124/10, Diagram

    BASE Chapter B5 B5.4.4 A-series transformer PA 1124/10, diagram Figure 82 A-series transformer PA 1124/10, diagram 4022 593 50293 Service Manual 08.03 AX-201 B.83...

  • Page 70: B5.4.5 Air And Vacuum, Diagram

    B5.4.5 Air and vacuum, diagram Figure 83 Air and vacuum diagram...
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  • Page 72: C5.3 Reference Information

    BOARD TRANSPORT Chapter C5 C5.3 Reference information C5.3.1 Transport controller, LED status check This board is mounted in the control supply, see B5.3.1 Control supply, lay-out H8 H7 H6 H7 H8 H9 H14 H15 Figure 13 Transport controller, LED status and sensors on board transport LED ON\OFF SYSTEM STATUS LED ON\OFF SYSTEM STATUS Index WA...

  • Page 73: C5.3.1.1 Transport Controller, Connections And Fuses

    BOARD TRANSPORT Chapter C5 C5.3.1.1 Transport controller, connections and fuses H8 H7 H6 H7 H8 H9 H14 H15 Figure 15 Transport controller, connections and fuses IDENT STATUS FUNCTION Connector Servo RI Connector Motor WA Connector LED Panel Connector Power input Connector Bitbus communication Connector...

  • Page 74: C5.3.1.2 Transport Amplifier, Led Status

    BOARD TRANSPORT Chapter C5 C5.3.1.2 Transport amplifier, LED status This amplifier is mounted in the control supply, see B5.3.1 Control supply, lay-out V27 A V28 B Figure 17 Transport amplifier ON\OFF SYSTEM STATUS IARMS (RMS over-current protection amplifier A) no error IBRMS (RMS over-current protection amplifier B) no error IAPEAK (peak current protection amplifier A) no error IBPEAK (peak current protection amplifier B) no error...

  • Page 75: C5.3.1.3 Transport Amplifier, Connections

    BOARD TRANSPORT Chapter C5 C5.3.1.3 Transport amplifier, connections AMPLIFIER.X2 DCPA.X2 AMPLIFIER.X2 DCPA.X1 V27 A V28 B Figure 19 Transport amplifier STATUS FUNCTION AMPLIFIER.X2-1 Connection Z motor + AMPLIFIER.X2-2 Connection Z motor - DCPA.X2-4 Connection + 45 V Connection Ballast Limms DCPA.X2-6 Connection DCPA.X2-7...

  • Page 76: C5.3.2 Board Sensors, Led Signalling

    BOARD TRANSPORT Chapter C5 C5.3.2 Board sensors, LED signalling TEACH L.ON D.ON Figure 21 Board sensors, LED signalling Meaning of the LED's: ORANGE LED = ON means object detected GREEN LED= ON means stable detection of presence/absence of the object. ORANGE LED GREEN LED Object properly detected Object properly absent...

  • Page 77: C5.4 Board Transport, Diagrams

    BOARD TRANSPORT Chapter C5 C5.4 Board transport, diagrams C5.4.1 Transport controller, electrical diagram Figure 23 Transport controller, electrical diagram 4022 593 50293 Service Manual 08.03 AX-201 C.21...

  • Page 78: C5.4.2 Transport Width Motor, Diagram

    BOARD TRANSPORT Chapter C5 C5.4.2 Transport width motor, diagram TRANSPORT DC POWER TRANSPORT UNIT TRANSPORT CONTROLLER AMPLIFIER LEFT SECTION PIGGYBACK DRIVER BOARD LEFT BOARD X401 X400 TRANSPORT WIDTH ENCODER X1 DRIVER +5 V SGN A SGN A/N SGN B SGN B/N SGN ZF SGN ZF/N PIGGYBACK...

  • Page 79: C5.4.3 Transport Lift Motor, Diagram

    BOARD TRANSPORT Chapter C5 C5.4.3 Transport lift motor, diagram DC POWER TRANSPORT UNIT TRANSPORT TRANSPORT AMPLIFIER RIGHT SECTION CONTROLLER DRIVER BOARD CONTROLLER RIGHT REAR BOARD X401 X400 LIFT ENCODER REAR +5 V SGN A SGN A/N SGN B SGN B/N SGN ZF SGN ZF/N PIGGYBACK...

  • Page 80: C5.4.4 Transport Drive Belt Motors, Diagram

    BOARD TRANSPORT Chapter C5 C5.4.4 Transport drive belt motors, diagram TRANSPORT TRANSPORT TRANSPORT CONTROLLER ELECTRICAL UNIT SECTION CONTROLLER DRIVER BOARD BOARD LEFT X403 X402 MOTOR EARTH +45 V +45 V black EARTH EARTH LINE ENCODER DRIVER +5 V SGN A SGN ZF SGN A/N SGN A...

  • Page 81: C5.4.5 Board Sensors, Diagram

    BOARD TRANSPORT Chapter C5 C5.4.5 Board sensors, diagram SMEMA RUN OUT (RIGHT) FRONT green TRANSPORT BUSY yellow RAIL white BOARD brown AVAILABLE WA-STOP WA-STOP brown brown BOARD white black PIGGYBACK INPUT/ OUTPUT SENSOR BOARD RIGHT yellow blue +24 V +24 V SPARE (NP) WA-LOW WA-LOW...

  • Page 82: C5.4.6 Board Transport, Electrical Diagram

    C5.4.6 Board transport, electrical diagram Figure 28 Board transport, electrical diagram...
  • Page 83 4022 593 50863 Quick Reference Manual 08.03 AX-201...

  • Page 84: D5.3 Reference Information

    PICK AND PLACE Chapter D5 D5.3 Reference information D5.3.1 Pneumatic controller, features Pneumatic controllers exist in two technical versions, with two or three valves. For the AX-201 however, they are functional the same. This means that the clean valve is not supported. D5.3.1.1 Pneumatic controller (3-valve), features B valve V valve...

  • Page 85: D5.3.1.2 Pneumatic Controller (2-Valve), Features

    PICK AND PLACE Chapter D5 D5.3.1.2 Pneumatic controller (2-valve), features B valve V valve Placement head Venturi Damper Pressure sensor Figure 23 Pneumatic controller (2-valve), features Description Air supply, 5-6 bar. Outgoing vacuum / compressed air to toolbit. Damper Vacuum valve Blow-off valve Vacuum sensor Connections, see...

  • Page 86: D5.3.2 Placement Head Dv Controller, Features

    PICK AND PLACE Chapter D5 D5.3.2 Placement head DV controller, features FRONT HD1-1 HD1-2 HD2-1 HD2-2 REAR HD3-1 HD3-2 HD4-1 HD4-2 H8,H7,H6..H1 Figure 25 Placement head DV controller, features Function Colour Meaning Power No power / FPGA not configured 24V NOK Green 24V OK Axis 0 status...

  • Page 87: D5.3.3 Placement Head Dv Controller, Signals

    PICK AND PLACE Chapter D5 Connector Function Pneumatic controller left Pneumatic controller right Power supply Placement head DV - Z left Placement head DV - RZ left Placement head DV - Z right Placement head DV - RZ right Synqnet input Synqnet output Auxiliary I/O output, air valve of Z-lift cylinder Auxiliary I/O input, EPD of Z-lift...

  • Page 88: System Function

    PICK AND PLACE Chapter D5 D5.3.4 Placement head HA controller, features This part is mounted in the control supply, see B5.3.1 Control supply, lay-out 1 3 5 7 9 11 1 3 5 7 9 11 H21 H20 H19 H18 H15 H14 H13 H12 H9 H8 H7 X60 X61 X27 X25 X26...
  • Page 89 PICK AND PLACE Chapter D5 IDENT STATUS SYSTEM FUNCTION Test point Amplified vacuum reference/Hall sensor value Test point Monitor out Test point Monitor ground Fuse 45V/4A Fuse 24V/2A Figure 31 Placement head HA controller, connections D5.3.5 Manifold board for placement head HA Figure 32 Manifold board NOTE:...
  • Page 90 PICK AND PLACE Chapter D5 D5.4 Pick and place, diagrams D5.4.1 Placement heads HA-DV, air and vacuum supply Complete diagram, see B5.4.5 Air and vacuum, diagram Figure 33 Placement heads, air and vacuum supply Service Manual 4022 593 50293 D.30 AX-201 08.03...

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