Sinoboom 0607EN Maintenance Manual

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Operation manual (75 pages)

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0407EN&0607EN Maintenance Manual

Maintenance

Manual

Preface to Maintenance Manual

0407EN (0407EN/1530EN)

0607EN (0607EN/1930EN)

产品说明书

PRODU

C T MAN U AL

0109000100 to current

G T JZ

0109100100 to current

G T JZ

Manual No: 501091110002

Manual Version: A

October 2024

Translated version

0608E (2132E)

0808E (2732E)

Table of Contents

Troubleshooting

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Summary of Contents for Sinoboom 0607EN

Page 1 0407EN&0607EN Maintenance Manual Maintenance Manual No: 501091110002 Manual Version: A October 2024 Manual 产品说明书 Translated version Preface to Maintenance Manual PRODU C T MAN U AL 0407EN (0407EN/1530EN) 0109000100 to current 0607EN (0607EN/1930EN) 0608E (2132E) G T JZ 0109100100 to current...
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure and avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands...
Page 4 E-mail: info@sinoboom.com (China) / sales@sinoboom.com (except China) Address: No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Postal code: 410600 Copyright©Hunan Sinoboom Intelligent Equipment Co., Ltd. Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
Page 5 To Users Thank you for choosing and using the machinery of Hunan Sinoboom In- telligent Equipment Co., Ltd. Use this machine only to transport tools to work locations and for performing tasks on the work platform. Only authorized personnel who have received appropriate MEWP training may operate this machine.
Page 6: Manual Revision History
Manual Revision History: Ver- Date Description sion Original issue October 2024...
Page 7: Applicable Models
Serial No. Name Name 0407EN 0407EN 1530EN 0109000100 to current 0607EN 0607EN 1930EN 0109100100 to current Note: • Check the machine model and serial number on the machine nameplate. The location of the name- plate can be found in the Decals Diagram section of the Operation Manual.
Page 9: Table Of Contents
Preventive Maintenance ... . . 25 8.1 Function Valves ....43 © October 2024 0407EN&0607EN Maintenance Manual...
Page 10 8.2 Power Unit ..... . . 45 12.1 Sinoboom Main Control Sys- Function Valves ..... . 46 tem (Wide Panel).
Page 11: Safety Warning Symbols And Signs
Indicates an imminently hazardous situation that, if not avoided, could result in minor or moderate injury or machine mamage. NOTICE Indicates information directly or indirectly related to personal safety, machine damage, or property loss. © October 2024 0407EN&0607EN Maintenance Manual...
Page 13 No smoking or open No smoking or open Lifting point Lashing point Tire ground pressure flames/sparks flames/sparks Forklift pocket position Close the chassis Tool or weight Fast/high speed Slow/low speed compartment © October 2024 0407EN&0607EN Maintenance Manual...
Page 14 SAFETY WARNING SYMBOLS AND SIGNS Do not use damaged Platform load capacity Respective load Engage the safety capacity of main strut power cords platform and platform extension © October 2024 0407EN&0607EN Maintenance Manual...
Page 15: Maintenance Safety Precautions
It is forbidden to alter or modify the machine or any components without the written permission Precautions before Maintenance of Hunan Sinoboom Intelligent Equipment Co., Ltd. Before and during inspection and maintenance proce- dures personnel shall use caution and take measures to avoid dangerous situations.
Page 16: Maintenance Safety
The above listed requirements must be adhered to strictly during maintenance/inspection work. In addition, all other appropriate measures must be taken to ensure safety during maintenance work, taking account of the working environment. © October 2024 0407EN&0607EN Maintenance Manual...
Page 17 • If you need to replace parts, use only original parts specified by Si- noboom. Parts replaced during maintenance should be the same or equivalent to the original ma- chine's components. © October 2024 0407EN&0607EN Maintenance Manual...
Page 18 • If injury occurs due to high tem- perature and/or high pressure, seek immediate medical attention. If treatment is not carried out im- mediately, serious complications may result. © October 2024 0407EN&0607EN Maintenance Manual...
Page 19: Fire And Explosion Hazards
Do not connect the battery directly to a power outlet. • If the battery becomes hot, de- formed, leaks, emits an unusual smell, or produces smoke during © October 2024 0407EN&0607EN Maintenance Manual...
Page 20: Considerations After
2.4 CONSIDERATIONS AFTER MAINTENANCE 1. Check the machine functions so that faults such as oil leakage or poor operation can be detected as early as possible. © October 2024 0407EN&0607EN Maintenance Manual...
Page 21 Waste liquids must not be dumped or dis- posed of randomly. Waste liquids shall be dis- charged into appropriate containers. • Waste hydraulic fluids, fuels, coolants and re- frigerants must be recycled or disposed as per local regulations. © October 2024 0407EN&0607EN Maintenance Manual...
Page 22 MAINTENANCE SAFETY PRECAUTIONS This Page Intentionally Left Blank © October 2024 0407EN&0607EN Maintenance Manual...
Page 23: Technical Characteristics
2 persons/1 person (indoor/outdoor) Travel speed (stowed) 0 – 2.49 mph 0 – 4.0 km/h Travel speed (elevated) 0 - 0.31 mph 0 - 0.5 km/h Platform lifting time (unloaded) 20 - 23 s © October 2024 0407EN&0607EN Maintenance Manual...
Page 24 400 N/200 N 90 lbf/45 lbf (indoor/outdoor) Maximum allowable wind speed 0/12.5 m/s 0/28 mph (indoor/outdoor) Maximum allowable altitude 1000 m 3280.8 ft Allowable ambient temperature -10℃ – 40℃ 14℉ – 104℉ range (lead-acid battery) © October 2024 0407EN&0607EN Maintenance Manual...
Page 25 Store at -20℃ to 50℃ (-4℉ to 122℉) in a well-ventilated environment with Storage environment 90 % relative humidity (max.) (20℃ [68℉]), protected from rain, sun, corrosive gas, flammable or explosive materials. Table 3-2 0607EN Specifications Metric Imperial Item Product Category...
Page 26 TECHNICAL CHARACTERISTICS Table 3-2 0607EN Specifications (continued) Metric Imperial Item Travel speed (stowed) 0 – 2.49 mph 0 – 4.0 km/h Travel speed (elevated) 0 - 0.31 mph 0 - 0.5 km/h Platform lifting time (unloaded) 24 - 28 s...
Page 27: Function Speed
TECHNICAL CHARACTERISTICS Table 3-2 0607EN Specifications (continued) Metric Imperial Item Maximum allowable altitude 1000 m 3280.8 ft Allowable ambient temperature -10℃ – 40℃ 14℉ – 104℉ range (lead-acid battery) Allowable ambient temperature -20℃ – 40℃ -4℉ – 104℉ range (lithium battery)
Page 28: Weight Of Major Components
(starting timing) until the machine stops. Perform this maneuver for two times. Table 3-4 Component Metric (kg) Imperial (lb) Chassis assembly Scissor assembly - 0407EN Scissor assembly - 0607EN Platform assembly Solid tire 17.6 Wheel carrier 30.9 Travel electric motor 35.3...
Page 29: Pressure Settings
• The oil recommendations in this manual are for general operating conditions. For special environ- ments or special operating requirements please contact Sinoboom for special oil. Special Torque Requirements Please refer to the table below for special torque requirements: •...
Page 30: Fastener Torque Specifications
2000 Nm (1475 ft-lb) 2400 Nm (1770 ft-lb) Unless special torque requirements are specified in this manual or other instructions, torque Unified Thread Standard bolts (label: UNC) to the values specified in the table below. © October 2024 0407EN&0607EN Maintenance Manual...
Page 31: Hydraulic Hose Torque
M14 × 1.5 40 ± 3 Nm (30 ± 2 ft-lb) M16 × 1.5 50 ± 4 Nm (37 ± 3 ft-lb) M18 × 1.5 60 ± 4 Nm (44 ± 3 ft-lb) M20 × 1.5 © October 2024 0407EN&0607EN Maintenance Manual...
Page 32: Hydraulic Fitting Torque
160 ± 10 Nm (118 ± 7 ft-lb) M27 × 2 140 ± 8 Nm (103 ± 6 ft-lb) 245 ± 15 Nm (181 ± 11 ft-lb) 210 ± 13 Nm (155 ± 10 ft-lb) M30 × 2 © October 2024 0407EN&0607EN Maintenance Manual...
Page 33 21 ± 2 Nm (15 ± 2 ft-lb) 7/16-20 34 ± 2 Nm (25 ± 2 ft-lb) 35±2 Nm (26±2 ft-lb) 9/16-18 40 ± 3 Nm (30 ± 2 ft-lb) 50 ± 4 Nm (37 ± 3 ft-lb) 11/16-12 © October 2024 0407EN&0607EN Maintenance Manual...
Page 34 125 ± 10 Nm (92 ± 7 ft-lb) 7/8-14 110 ± 8 Nm (81 ± 6 ft-lb) 185 ± 15 Nm (136 ± 11 ft-lb) 1-1/16-12 160±10 Nm (118±7 ft-lb) 280±20 Nm (207±15 ft-lb) 1-5/16-12 © October 2024 0407EN&0607EN Maintenance Manual...
Page 35: Maintenance Instructions25
The frequency formed by a factory-trained service technician, a person of the inspection and maintenance must be increased recognized by Sinoboom as one who, by qualification, as required by environmental conditions, requirements certificate and training, has successfully demonstrated and frequency of usage.
Page 36: Tions For Performing Inspection And Maintenance
1, 2 1, 2 connection with scissor arm) and fasteners Safety belt anchorage point 1, 2, 7 1, 2, 7 1, 2, 7 Scissor arms assembly 1, 2 1, 2 1, 2 Scissor arms © October 2024 0407EN&0607EN Maintenance Manual...
Page 37 1, 2 Battery 1, 2, 6, 9, 12 1, 2, 6, 9, 12 1, 2, 6, 9, 12 Electrolyte Charging function Instruments, gauges, switches, 1, 3 1, 3 1, 3 lamps, horn, contactor, relay © October 2024 0407EN&0607EN Maintenance Manual...
Page 38 1, 2 1, 2 1, 2 and covers Greasing and lubricating according to specifications Functional test of all systems Paint and appearance Inspection date stamped on the chassis Notify Sinoboom of machine ownership (change) © October 2024 0407EN&0607EN Maintenance Manual...
Page 39: General Maintenance Instructions
1 - 4 above. accordingly. Such work should be carried out in accordance with the specific safety measures listed in the Operation Manual and this manual. © October 2024 0407EN&0607EN Maintenance Manual...
Page 40 7. High-strength bolts should be tightened in strict ac- cordance with the requirements of this manual. 8. Requirements for the acceptance of onsite machine installation work: © October 2024 0407EN&0607EN Maintenance Manual...
Page 41 Application of Insulating Silicone Grease to Electrical Connections Insulating silicone grease should be applied to all elec- trical connections for the purpose of: © October 2024 0407EN&0607EN Maintenance Manual...
Page 43: Major Modification And Repair
• Clean the bearing and pivot pin with a cleaning agent to remove all grease and oil. The compo- site bearing uses dry coupling which does not re- quire lubrication. © October 2024 0407EN&0607EN Maintenance Manual...
Page 45: Platform Components
Disassembly 3. Mark and disconnect the harness connections in the 1. Make sure the machine is in stowed position. platform controller. © October 2024 0407EN&0607EN Maintenance Manual...
Page 46: Platform Extension
4. Remove the pulley supports. 5. With the assistance of lifting equipment, slowly re- move the platform extension from the platform assembly. Installation For installation, follow the disassembly procedure in re- verse order. © October 2024 0407EN&0607EN Maintenance Manual...
Page 47: Scissor Arm Components
B. Cylinder lower end installation (including bolts and pressing plate) C. Scissor arms sliding end installation (including bolts, nuts and shaft) D. Scissor arms fixed end installation (including bolts, nuts and shaft) 1. Safety strut 2. Lift cylinder © October 2024 0407EN&0607EN Maintenance Manual...
Page 48: Disassembly And Installation
2. Erect the safety strut and lower the platform as to ensure that the safety strut provides effective For installation, follow the disassembly procedure in re- support. verse order. 3. Lower the platform until the upper scissor sleeve contacts the safety strut. © October 2024 0407EN&0607EN Maintenance Manual...
Page 49: Chassis Components
2. Press the power-off switch/pull out the power-off handle and disconnect all power sources (such as 6. Use suitable lifting equipment to support the drive battery charger) from the machine. motor and reducer. © October 2024 0407EN&0607EN Maintenance Manual...
Page 50: Steering Cylinder
7. Slowly remove the steering cylinder with the aid of the lifting equipment. When disassembling the cylinder, use caution to prevent it from falling and getting damaged, and also to avoid impacts that could lead to high- pressure oil leaks. © October 2024 0407EN&0607EN Maintenance Manual...
Page 51: Replacement Requirements
5. Remove the cotter pin and slotted nut and the tire by Hunan Sinoboom Intelligent Equipment Co., Ltd., the successively. following specifications should be adhered to: 6. Fit the new tire to the original mounting position, •...
Page 52: Power Unit
1. Open the right chassis door and locate the power unit. 2. Mark and disconnect the harness connections in the power unit. © October 2024 0407EN&0607EN Maintenance Manual...
Page 53: Hydraulic System
To protect components and to avoid 8.1 FUNCTION VALVES overpressure, the valve blocks are equipped with over- flow valves. Lift Control Valve (PN.202040003901) Fig. 1 © October 2024 0407EN&0607EN Maintenance Manual...
Page 54 Keep the fluid flowing in 27.1 Nm (20 ft-lb) Check valve one direction Damper 4 Nm (3 ft-lb) 22.7 Nm (17 ft-lb) Lower the platform Solenoid valve Damper 4 Nm (3 ft-lb) Lift Control Valve (PN.202040003902) Fig. 2 © October 2024 0407EN&0607EN Maintenance Manual...
Page 55: Power Unit
10. Oil return filter 12. Suction filter screen 15. Hydraulic tank fasteners (bolt, 14. Oil drain port 13. Air filter clamp) 16. Pressure measuring port 17. Oil suction tube 18. Oil return tube 19. Hydraulic pump fasteners © October 2024 0407EN&0607EN Maintenance Manual...
Page 56: Function Valves
34 Nm (25 ft-lb) Controls platform up/down movements valve 3-position 4-way solenoid 9 Nm (7 ft-lb) Controls wheel steering left/right valve 27 Nm (20 ft-lb) Prevents system overpressure Overflow valve Regulate the Pressure of System Overflow Valve © October 2024 0407EN&0607EN Maintenance Manual...
Page 57: Hydraulic Pump
3. Remove the hydraulic tank from the power unit. 4. Remove the oil suction pipe connected to the hy- draulic pump. 5. Remove the hydraulic pump fasteners, and slowly remove the hydraulic pump from the valve block. © October 2024 0407EN&0607EN Maintenance Manual...
Page 58: Hydraulic Tank
Remove the hydraulic tank before replacing the suction filter screen. • The hydraulic oil has an unusual smell. Every time the hydraulic oil is replaced, the suction filter screen should also be replaced. © October 2024 0407EN&0607EN Maintenance Manual...
Page 59: Draulic Oil
If there is no grease nipple on the oil cylinder, platform. lubrication is not required. 3. Measure drift at the cylinder piston rod with a cali- brated dial indicator. © October 2024 0407EN&0607EN Maintenance Manual...
Page 60: Hydraulic Symbols
兰 32.0000 黑黑 Table 8-7 16.0000 17.4787 Symbols Description 17.4787 17.4787 46.7096 Filter 46.7096 34.4087 46.7096 34.4087 34.4087 32.0000 32.0000 Hydraulic motor 28.5682 32.0000 16.0000 28.5682 16.0000 28.5682 16.0000 Manual brake release valve © October 2024 0407EN&0607EN Maintenance Manual...
Page 61: Hydraulic Schematic Diagram
HYDRAULIC SYSTEM 8.7 HYDRAULIC SCHEMATIC DIAGRAM Cylinder, lift Pressure sensor (options) DT302 Valve, manifold (control, lift) Cylinder, steer DT304 DT303 DT305 190bar Power unit 101091050004,A Fig. 6 Hydraulic Schematic Diagram © October 2024 0407EN&0607EN Maintenance Manual...
Page 63: Electrical System
5 °C (40 °F). – Result 1: if the specific gravity reading of all Improper connection may result in reduced per- battery cells is 1.250 or higher, and the formance and damaged terminals, melting, or even fire. © October 2024 0407EN&0607EN Maintenance Manual...
Page 64: Add Fluid
If excess deionized water has been added, suck it out. • If excess deionized water has been added and electrolyte overflows result, dilute the electrolyte overflows with clear water and suck it dry with a straw. © October 2024 0407EN&0607EN Maintenance Manual...
Page 65 Fig. 4 Red rotating wheel 6. After the white buoy on the automatic water refilling valve floats up to the top, stop the water refilling de- vice to complete water refilling. © October 2024 0407EN&0607EN Maintenance Manual...
Page 66 4. After the white buoy on the automatic water refilling joint and female joint of water refilling bucket and valve floats up to the top, water refilling has been automatic water refilling system for automatic water completed. © October 2024 0407EN&0607EN Maintenance Manual...
Page 67: Equalization
12 V 1.277 2.122 6.37 12.73 1.258 2.103 6.31 12.62 1.238 2.083 6.25 12.50 1.217 2.062 6.19 12.37 1.195 2.040 6.12 12.24 1.172 2.017 6.05 12.10 1.148 1.993 5.98 11.96 1.124 1.969 5.91 11.81 © October 2024 0407EN&0607EN Maintenance Manual...
Page 68: Change The Charging Curve
Digital display EQ/Select key Capacity indicator light Charging voltage indicator Charging current indicator Battery voltage indicator © October 2024 0407EN&0607EN Maintenance Manual...
Page 69 Description of Charger Panel The charger panels may vary with charger models, so check the model of charger used on your machine to de- Fig. 12 termine the right charger panel for reference. © October 2024 0407EN&0607EN Maintenance Manual...
Page 70 203100000017 203100000032 203100000033 202 (1524) 13 (1524) 203100003091 306 (3624) 22 (3624) 203100003227 303 (3624) 203100003092 288 (4840) 203100003229 203100003090 203100003228 159 (1524) 204 (1524) 14 (1524) 203100003102 b71 (3024) 304 (3624) 16 (3624) © October 2024 0407EN&0607EN Maintenance Manual...
Page 71: Electrical Symbols
46.7096 46.7096 46.7096 28.5682 46.7096 28.5682 46.8000 34.4087 黑 Pump-controlled motor Sensor 46.7096 28.5682 32.0000 棕兰棕兰 28.5682 黑棕兰黑 28.5682 16.0000 46.8000 黑 © October 2024 0407EN&0607EN Maintenance Manual 兰棕黑 17.4787 棕兰...
Page 72 黑 28.5682 28.5682 兰 16.0000 棕 28.5682 16.0000 黑 46.8000 17.4787 46.7096 28.5682 46.7096 AGM battery Lithium battery 46.8000 46.8000 34.4087 28.5682 棕兰黑 28.5682 16.0000 Fuse 17.4787 46.7096 34.4087 32.0000 28.5682 16.0000 © October 2024 0407EN&0607EN Maintenance Manual...
Page 73: Electrical Schematic Diagram
ELECTRICAL SYSTEM 9.4 ELECTRICAL SCHEMATIC DIAGRAM Fig. 15 Electrical Schematic Diagram (Curtis Electric Motor Controller) © October 2024 0407EN&0607EN Maintenance Manual...
Page 74 ELECTRICAL SYSTEM Fig. 16 Electrical Schematic Diagram (ZAPI electric motor controller) © October 2024 0407EN&0607EN Maintenance Manual...
Page 75: Troubleshooting Guide
The machine has a display screen at the ground control- ler and platform controller respectively for displaying machine parameter information and fault types. Table 10-1 Machine Faults and Solutions (Sinoboom Control System) Restricted Description Code...
Page 76 TROUBLESHOOTING GUIDE Table 10-1 Machine Faults and Solutions (Sinoboom Control System) (continued) Restricted Description Code Recommended solution functions • Check whether the lower limit switch and its wir- ing are in good operating condition, and check whether the lower limit device is functioning normally.
Page 77 TROUBLESHOOTING GUIDE Table 10-1 Machine Faults and Solutions (Sinoboom Control System) (continued) Restricted Description Code Recommended solution functions configuration options are correct. If this does not solve the problem, please try to replace the sensor. Lift limited, travel Shows that battery charge is low, charge the battery...
Page 78 TROUBLESHOOTING GUIDE Table 10-1 Machine Faults and Solutions (Sinoboom Control System) (continued) Restricted Description Code Recommended solution functions Check whether the wiring of the solenoid valve is correct. If this does not solve the problem, please Lift Down Coil Fault All functions check the coil valve for open or short circuit.
Page 79 TROUBLESHOOTING GUIDE Table 10-1 Machine Faults and Solutions (Sinoboom Control System) (continued) Restricted Description Code Recommended solution functions does not solve the problem, please try replacing the motor controller. After checking to ensure that there are no problems Motor Controller Right with the motor wiring, restart the machine.
Page 80 TROUBLESHOOTING GUIDE Table 10-1 Machine Faults and Solutions (Sinoboom Control System) (continued) Restricted Description Code Recommended solution functions triggering position is within 0.6 m (1.97 ft) below the outdoor limit height; • Check whether the angle sensor is correctly installed;...
Page 81 Sinoboom aftersales staff. Lift limited, travel Total Voltage Low Fault 1 Inform the BMS factory to Lithium Battery Total restricted to low check battery voltage, or contact the Sinoboom Voltage Low 1 speed aftersales staff. Lift limited, travel Cell Voltage Low Fault 1: Inform the BMS factory to...
Page 82 Lift limited, travel Inform the BMS factory to check battery BMS Temperature restricted to low temperature, or contact the Sinoboom aftersales Sampling Fault speed staff. Check whether the sensor and its wiring are in normal operating state. Check that the ECU sensor...
Page 83 MC High Neutral Current Lift and travel while the motor is rotating, this fault will occur. This fault generally appears before other errors. If this error disappears after solving other errors, it can be © October 2024 0407EN&0607EN Maintenance Manual...
Page 84 The alarm will be removed after turning off the manual brake re- lease switch and restarting the machine. If the fault can’t be corrected using this method, check the coil as per the procedure in Item 1. © October 2024 0407EN&0607EN Maintenance Manual...
Page 85 This alarm will be generated if the platform contacts an obstacle during lifting triggering the proximity Anti-collision switch switch. If the proximity switch is not triggered but still Lift and travel warning generates an alarm, please try replacing the proximity switch. © October 2024 0407EN&0607EN Maintenance Manual...
Page 86 1. Check whether the CAN wiring is normal; 2. Test 12V activation voltage; BMS(E09) CAN communication fault 3. Check if the right charging curve has been selected; select the right charging curve and then charge the battery. © October 2024 0407EN&0607EN Maintenance Manual...
Page 87 Check and confirm that the utility supply is within 90 – 240 V. working scope) Abnormal battery Check whether the battery terminal is working normally. temperature Excessively high internal Place the charger in a well-ventilated site, and ensure the surface temperature is free of foreign matters. © October 2024 0407EN&0607EN Maintenance Manual...
Page 88: Basic Troubleshooting
No response to • After the software was re-downloaded to the plat- platform controller form controller, the system was not reset (power off/ operations restart). • Check whether the platform controller is malfunctioning. © October 2024 0407EN&0607EN Maintenance Manual...
Page 89 Check whether the PWM plug of the ground control- Reverse traveling ler is inserted correctly and firmly. Reverse traveling function function fails without malfunction warning • Check whether the reverse valve has been con- nected wrongly or is malfunctioning. © October 2024 0407EN&0607EN Maintenance Manual...
Page 90 Check whether the set parameters are within the Parameters after threshold values. setting could not be Saving error • Check whether the ground controller is saved successfully malfunctioning after several attempts. • Software error, program needs to be upgraded © October 2024 0407EN&0607EN Maintenance Manual...
Page 91: Functions And Controls
7. Compare the measured distance with specified the full drive position. braking distance at full travel speed. 4. Ensure the machine is traveling at the maximum travel speed when the front wheel touches the test start line, start timing. © October 2024 0407EN&0607EN Maintenance Manual...
Page 92: Pothole Protection Device
3 months or after 250 hours the platform to the stowed position, turn off and tag of operation. the machine, and contact a qualified service technician for inspection and repair. © October 2024 0407EN&0607EN Maintenance Manual...
Page 93: Staged Lowering Function
4. Release the joystick to the neutral position. the lifting and travel functions will be restricted, but the platform is only allowed to lower. After the ex- cess load is removed, all functions will be resumed. © October 2024 0407EN&0607EN Maintenance Manual...
Page 94: Emergency Lowering Function
If the emergency lowering function is found to not be working properly, immediately lower the platform to the stowed position, turn off and tag the machine, and contact a qualified service technician for inspection and repair. © October 2024 0407EN&0607EN Maintenance Manual...
Page 95: Control System
• The machine has been pro- This section is applicable to machines configured with grammed before delivery. It’s for- Sinoboom main control system and right chassis door bidden to modify the system with wide panel. settings and/or update the soft-...
Page 96 Rightmotor_Speed cycles No of discharge Controller_Temperature cycles Leftmotor_Temperature Rightmotor_Temperature Leftmotor_actualspeed Rightmotor_actualspeed Receive_liftcode Left motor brake state Right motor brake state Left motor error Right motor error Left Ver Right Ver Fig. 1 System interface © October 2024 0407EN&0607EN Maintenance Manual...
Page 97 Above hight walk limit Calibrate joystick Calibrate X-axis lower end Indoor continuous lifting Calibrate joystick Indoor secondary confirm Calibrate Y-axis upper end Calibrate joystick In/Out door switch middle end Fig. 2 System interface (continued) © October 2024 0407EN&0607EN Maintenance Manual...
Page 98: Update The Program
“Brake Release” interface and press parameters set by the original owner/user/ the Enter key for 5 sec. Sinoboom to the original parameters set by the control system manufacturer. Updating the Brake release program without prior authorization from Sinoboom is strictly forbidden.
Page 99 80/90 overload alarm Notes: The “Abroad” in Country Selection screen of calibrated. Press the Esc key to return to the Joy- Sinoboom control system refers to countries/regions stick Calibration interface. except China, Korea, Japan, EU, US and Australia. Calibrate joystick 3.
Page 100: Parameters Setting
Fig. 10 settings, etc.) must be carried out only by authorized and qualified personnel who have undergone professional training by Sinoboom. 3. The platform will raise and lower twice automati- Not meeting this requirement bears significant cally: it will raise to the highest position and lower risks.
Page 101: Dtc-K500 Main Control System91
80/90 overweight alarm, above height walk limit, indoor contin- uous lifting, indoor secondary confirm and in/out door switch. © October 2024 0407EN&0607EN Maintenance Manual...
Page 102 Descent Delay 下降延迟 Motion Alarm 动作报警 Load Sensing 负载感应 High Torque 高速阀 Limit Drive 限高行走 Drain Alarm Time 电量耗尽报警 Drain Shut Time 休眠时间 Foot Pedal 脚踏开关 Collision 防撞开关 BMS Function 功能 Fig. 14 System interface © October 2024 0407EN&0607EN Maintenance Manual...
Page 103: Check Program Version
Updating the program will restore the system the horn sounds, the brake release is successfully parameters set by the original owner/user/ done. Sinoboom to the original parameters set by the control system manufacturer. Updating the Break Is Released program without prior authorization from Sinoboom is strictly forbidden.
Page 104: Machine Mode Setting
4. When the screen displays “Sensors Have Been return to the previous interface. Then the drive limit Changed!”, the full-load calibration is successfully height is set successfully, and the current height is done. set as the drive limit height. © October 2024 0407EN&0607EN Maintenance Manual...
Page 105: Check Fault History
Enter key for 5s again to clear fault history. If not, skip this step and proceed to the next step. Clear Fault History? Fig. 26 4. Return to the main interface by pressing the Esc key, and power off the machine as needed. © October 2024 0407EN&0607EN Maintenance Manual...
Page 107: Appendix
APPENDIX 13.1 MAJOR MODIFICATION AND REPAIR RECORD Major Modification and Repair Record Model Serial No. Machine Status Modified/Repaired Item Date Technician after Change © October 2024 0407EN&0607EN Maintenance Manual...
Page 108: Inspection And Preven- Tive Maintenance Schedule
1, 2, 3 1, 2, 3 Bearings 1, 2, 5, 12 1, 2, 5, 12 1, 2, 5, 8, 12 Pivot pins, retaining rings and 1, 2 1, 2 1, 2 fasteners Chassis assembly Chassis © October 2024 0407EN&0607EN Maintenance Manual...
Page 109 1, 3, 4, 7, 10 1, 3, 4, 7, 10 1, 3, 4, 7, 10 Ground controller Function control lock, secondary 1, 3, 10 1, 3, 10 1, 3, 10 guarding device and brake © October 2024 0407EN&0607EN Maintenance Manual...
Page 110 1, 2 1, 2 1, 2 and covers Greasing and lubricating according to specifications Functional test of all systems Paint and appearance Inspection date stamped on the chassis Notify Sinoboom of machine ownership (change) © October 2024 0407EN&0607EN Maintenance Manual...
Page 111 6. Check for correct level, sealing and leaks 7. Labels complete, clear and secure 8. Check for appropriate dimensions/tolerances 9. Fully charged 10. Verify/perform 11. Replace the oil or filter element 12. Correctly lubricated 13. Inspect the carbon brush © October 2024 0407EN&0607EN Maintenance Manual...
Page 113 Phone: +61 484 118 324 E-mail: sales@sinoboom.com Korea Subsidiary Mexican Subsidiary Sinoboom Korea Co., Ltd. SINOBOOM LATIN AMERICA, S. DE R. L. DE C. V. E-mail: sales@sinoboom.com Camino a Napoles Km. 2+370(Ll) Phone: +82-10-2533-1831 entronque a brecha Km.1(Ll) del Ejido San...

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