Everlasting BAKING CAB FL Series Use And Maintenance Manual

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Use and maintenance manual
Use and maintenance manual
RETARDER-PROOFER
RETARDER-PROOFER
DOUGH-RETARDER
DOUGH-RETARDER
REFRIGERATED CABINET
REFRIGERATED TABLE
EN
V
iew on

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  • Page 1 Use and maintenance manual Use and maintenance manual REFRIGERATED CABINET REFRIGERATED TABLE RETARDER-PROOFER RETARDER-PROOFER DOUGH-RETARDER DOUGH-RETARDER iew on...
  • Page 2 ENGLISH Thank you for choosing this product. Please read the warnings contained in this manual carefully, as they provide important information regarding safe operation and maintenance. Make sure to keep this manual for any future reference by the various operators. In some parts of the manual, the symbol appears, indicating an important warning that must be observed for safety purposes.
  • Page 3 ENGLISH The main general safety standards are listed below: - Do not use or place electrical devices inside the refrigerated compartments if they are not of the type recommended by the manufacturer - Do not touch the the retarder-proofer/dough retarder refrigerated cabinet and refrigerated table with damp or wet hands or feet - Do notuse the the retarder-proofer/dough retarder refrigerated cabinet and refrigerated table barefoot - Do not insert screwdrivers or other objects between the guards or moving parts...
  • Page 4: Chapter 2 Cleaning

    ENGLISH CHAPTER 2 CLEANING Since food is stored in fermalievita or fermabiga refrigerated cabinets / refrigerated tables, it is necessary to frequenlty clean the appliance to ensure hygiene and health safety. The cleaning of the retarder-proofer/dough retarder refrigerated cabinet and refrigerated table have already been carried out at the factory.
  • Page 5 ENGLISH CHAPTER 3 PERIODIC CHECKS TO BE CARRIED OUT IMPORTANT: The following are the points or units of the retarder-proofer/dough retarder refrigerated cabinet and refrigerated table that require periodic checks: - integrity and efficiency of door seals - integrity of the grilles in contact with food - integrity of the fixing hinges of the doors - integrity of the power cord 3.1 PRECAUTIONS IN CASE OF LONG PERIODS OF INACTIVITY...
  • Page 6 ENGLISH CHAPTER 6 TROUBLESHOOTING In case of any malfunction or anomaly, check the chart here below before asking for technical assistance. TROUBLE DESCRIPTION POSSIBLE CAUSES HOW TO REPAIR IT the retarder-proofer/dough retarder no power supply check the plug, socket, fuses, line refrigerated cabinet and refrigerated other fuses, line...
  • Page 7 ENGLISH The following are the measures taken to protect against other risks: - electricity: Fermalievita and fermabiga refrigerated cabinets / refrigerated tables have been designed, built and equipped so as to prevent risks from electricity, in accordance with the specific legislation in force - noise: Fermalievita and fermabiga refrigerated cabinets / refrigerated tables have been designed and built in such a way that risks resulting from the emission of airborne noise are reduced to the...
  • Page 8: Useful Suggestions

    ENGLISH USEFUL SUGGESTIONS Before starting a RETARDER-PROOFING cycle it is advisable to pre-cool the empty cell at -5 ° C, thus allowing more effective action of the Cooling action during the introduction of the product. For cycles longer than 48 H increase yeast of 0.5% speeding as possible the loading phase of the product.
  • Page 9: Automatic Cycle

    ENGLISH AUTOMATIC CYCLE An automatic retarder-proofer cycle is composed of 5 different phases with different temperatures, relative humidities and durations. All these phases are automatically carried out one after the other, and precisely: 1. COOLING Phase The block phase is the first phase of the automatic cycle. Temperature adjustment: ACTIVE AND ADJUSTABLE ►...
  • Page 10: Control Panel Description

    ENGLISH CHAPTER 9 CONTROLS Control panel description: The control panel is a digital thermoregulator with 7-inch TFT touch-screen graphic display. ① 20/01/2021 10:38 COOLING ② PRE-COOLING PROOFING CYCLES HEATING ③ Schermata HOME Home screen represents the “starting point” to navigate the user interface. HOME screen shows date ①...
  • Page 11: Current Date And Time Setting

    ENGLISH Power on / off: To turn on the fermalievita or fermabiga refrigerated cabinet / refrigerated table, push the central key from the On/stand-by screen; to turn off the device, push the key the lower area of the Home screen. Push the settings key on the On/stand-by and Home screen to access the menu: - DATE/TIME SETTING...
  • Page 12: Chapter 10 Operation

    ENGLISH CHAPTER 10 OPERATION HOME screen 20/01/2021 10:38 COOLING PRE-COOLING PROOFING CYCLES HEATING The “interactive” keys allow access to the following functions: RETARDING-PROVING FUNCTIONS 20/01/2021 10:38 COOLING Selection and/or modification and/or saving of automatic retarder- prover or leavening cycles as included in the recipe book; start PRE-COOLING from the default recipe to select, set up and run a complete cycle.
  • Page 13 ENGLISH 10.1 Setting and execution of a manual COOLING OR HEATING cycle: From this menu it is possible to select every aspect and to execute a manual cooling or heating / leavening cycle, i.e. a cycle that is manually started and stopped by the user by means of the ON/ OFF key.
  • Page 14: Refrigeration Cycle

    ENGLISH Refrigeration cycle Heating cycle COOLING HEATING Note: manual cycle does not include duration settings; it can only be ended manually by pushing key. During manual cycle operation it is possible to modify the operating values in progress by pushing the temperature and humidity value placed in the background; the new values will be saved only for the current cycle.
  • Page 15 ENGLISH During the execution of a cycle (be it manual or automatic), the following keys will be visualized on the lower part of the screen. To turn the light on and off (models with glass door). To select fan speed (if configured with two speeds). To access additional functions.
  • Page 16 ENGLISH 10.4 Execution and setting of an AUTOMATIC cycle: Press the PROOFING CYCLES area on the Home screen, then select the RECIPE BOOK area and select the desired recipe on the following screen. RETARDING-PROVING CYCLES RECIPE BOOK 20/01/2021 10:38 COOLING PRE-COOLING RECIPE BOOK FAVOURITES...
  • Page 17 ENGLISH Manual interruption of the cycle can be carried out at any stage by pushing the key. Note: Depending on needs, end users can act on Baking delay phase 5 both in the cycle setting phase and with the cycle in progress as follows: disabled (the cycle stops automatically at the end of the leavening phase) or enabled with a preset (the cycle stops automatically at the end of the counting) or endless duration (the cycle is interrupted manually by pushing the button key).
  • Page 18 ENGLISH 10.4.2 Time and date of cycle completion On the right side of the display, when the recipe grid is displayed, the time and date of cycle end considering the date and time when the recipe was selected and the total time set on each phase from 1 to 4 (except phase 2 where the duration is calculated automatically and phase 5 of “baking delay”) is displayed.
  • Page 19 ENGLISH 10.5 RECIPES-PROGRAMS Push the PROOFING CYCLES area on the Home screen to access the screen where there are two areas called RECIPE BOOK and FAVOURITES. RECIPE BOOK FAVOURITES Push the Proofing cycles area on the Home screen to access the screen where there are two areas called RECIPE BOOK and FAVORITES RECIPE BOOK FAVORITES...
  • Page 20 ENGLISH Stored Retarder Proofer Programs (Recipes) As an example, 3 programs are stored: Bread 100 gr, Bread 300 gr, Bread 500 gr. P01 - Bread 100 gr. PHASE 1 PHASE 2 PHASE 3 PHASE 4 PHASE 5 COOLING STORAGE PROOFING LEAVENING DELAYED BAKING Temperature...
  • Page 21 ENGLISH When the function is active, the corresponding area will turn blue and the temperature detected inside the refrigerated cabinet / table as well as the set point to be reached is displayed. When the set temperature is reached, an acoustic signal will start. The pre-cooling function has an endless duration, i.e.
  • Page 22: Chapter 11 Noise Level

    ENGLISH ALARM DESCRIPTION CAUSE SOLUTION Internal clock alarm Settings were lost Set the clock HIGH EVAP. TEMP. High evaporator tem- Evaporator tempera- -Control internal fan perature ture has exceeded the operation maximum set value -Service HIGH CHAMBER High evaporator tem- Evaporator tempera- -Control internal fan TEMP.
  • Page 23: Chapter 13 Transport And Handling

    ENGLISH • In case of technical works due to malfunctions, please only contact qualified personnel who can carry them out according to the compulsory safety norms for this kind of gas. The tools used for working on the device must comply to the same rules concerning the refrigerating system components: no electrical appliances nor flames must be used in the presence of flammable gases.
  • Page 24 ENGLISH Polyethylene is dangerous for children - remove any accessories with external connections Removing the wooden base (fig. 4) : tilt the retarder-proofer/dough retarder refrigerated cabinet and refrigerated table sideways and unscrew the two self-tapping screws (cabinet solely) , lift the retarder- proofer/dough retarder refrigerated cabinet and refrigerated table and remove the base.
  • Page 25: Chapter 14 Electrical Wiring And Connections

    ENGLISH 13.2 Retarder-proofer/dough retarder refrigerated cabinet and refrigerated table REM ( Fig. 7 ) 3x1,5 max 10Amp. 3x1,5 max 10Amp. Fig.7 - place the REM fermalievita or fermabiga refrigerated cabinet / refrigerated table as shown above (Picture 5) - arrange the two pipes coming out of the REM fermalievita or fermabiga refrigerated cabinet / refrigerated table (ø...
  • Page 26: Chapter 15 Installation Operations

    ENGLISH 14.1 Connection to the water supply (retarder-proofer solely) All fermalievita refrigerated cabinets / refrigerated tables need to be connected to the water system to perfrom humidity control and management. The connection to water supply must be made according to the manufacturer’s instructions and by professionally qualified personnel. The position of the 3/4” fitting for the connection to the water mains is visible on the product’s technical sheet.
  • Page 27 ATTENTION! INSTRUCTIONS RESERVED SOLELY TO TECHNICAL PERSONNELL Users are adviced that any work performed by non-technical staff or unauthorized personnel will produce the voiding of the warranty rules.
  • Page 28 PARAMETER VISUALIZATION AND ADJUSTMENT Push on the settings key from the Home screen to enter the “SERVICE” menu. Stand-by (Fig.1) Menù (Fig.2) 20/01/2021 10:38 SERVICE COOLING ADVANCE USERS PRE-COOLING PROOFING CYCLES HEATING Push on SERVICE (Image 2), then on the next screen push on Parameters (Image 3): PARAMETERS RESTORE PARAMETERS DELETE RECIPES...
  • Page 29 Parameters (Fig.5) Modify parameter (Fig.6) PARAMETERS PARAMETER MANAGEMENT 0.0 °C 0.0 °C 0.0 °C +/- 0 MIN - 25.0 / MAX 26.0°C To modify the INTERNAL PARAMETERS (Image 5) select the parameter and modify the value by entering it on the keyboard (Image 6). Push the key to confirm.
  • Page 30 FERMALIEVITA AND FERMABIGA CABINET AND TABLE PARAMETERS N.B.: Only the highlighted parameters can be modified by service; the others only after consultation/authorization by our technical department Par. Unit Default Retarder-Proofer Dough-Retarder Analogue inputs Cabinet/Table Cabinet/Table -25.0 25,0 °C probe 1 offset -25.0 25,0 °C...
  • Page 31 10,0 °C value of cooling neutral zone for the re-awakening, proofing and manual heating phases 10,0 °C value of cooling neutral zone for the baking delay phase -99.0 99,0 °C -5,0 -5,0 pre-cooling setpoint - - - - number of regulation steps for the holding phase percentage increase for the 1st holding step (out of a total of 100%) percentage increase for the 2nd holding step (out of a total...
  • Page 32 1 percentage increase for the 8th proofing step (out of a total of 100%) percentage increase for the 9th proofing step (out of a total of 100%) rL10 percentage increase for the 10th proofing step (out of a total of 100%) Par.
  • Page 33 cabinet temperature consecutive time within proportional band (parameter VC1 for VSC compressors) to operate compressor at max. power C9=0 disabled giorni operating time of compressor due to maintenance warning C10=0 function disabled Par. Unit Default Retarder-Proofer Dough-Retarder Variable speed compressor protection Cabinet/Table Cabinet/Table 99,0...
  • Page 34 type “b” defrost duration same meaning as parameter d3 type “b” dripping time same meaning as parameter d7 Par. Unit Default Retarder-Proofer Dough-Retarder Temperature alarms Cabinet/Table Cabinet/Table 99,0 °C 70,0 50,0 50,0 evaporator temperature above which the evaporator high temperature alarm is activated; see also parameter A2 delay evaporator high temperature alarm 1 = yes -1 = alarm not enabled...
  • Page 35 start-up time when the evaporator fan is switched on evaporator fan min. speed calibration value evaporator fan max. speed calibration value -50.0 99,0 °C 99,0 99,0 evaporator temperature below which the evaporator fan is ac- tivated for the blocking, holding and manual cooling phases - - - - Evaporator fan mode during defrost 0 = off...
  • Page 36 - - - - door switch input contact type 0= normally open (input active with contact closed) 1= normally closed (input active with contact open) door open alarm signal delay -1 = alarm not signalled compressor and evaporator fan inhibition time from door open -1= non considered - - - - Multi-purpose input 1 configuration:...
  • Page 37 - - - - dehumidification management type 0 = external dehumidifier/ extractor fan (with this setting parameters rU5 and rU6 are relevant) 1 = by activating the refrigeration plant (not used if E12=0) - - - - deactivation alarm output relay if buzzer silenced on keypad 0= no 1= yes -99.0 99,0...
  • Page 38 Par. Unit Default Retarder-Proofer Dough-Retarder Serial communication (serial port type RS-485 with Cabinet/Table Cabinet/Table MODBUS communication protocol) internal data sampling time - - - - device address - - - - baud rate (the parameter is relevant only if bLE = 0) 0= 2.400 baud 1= 4.800 baud 2= 9.600 baud...
  • Page 39 - - - - enable user management/login 0= disabled 1= enabled N.B.: if this parameter is changed, the device will start up again automatically. - - - - enable additional modules 0= none 1= expansion module 2= inverter 3= expansion + inverter N.B.: if this parameter is changed, the device will start up again automatically.
  • Page 40 INTERNAL VALUE VISUALIZATION On this page you can view the internal statuses and values. By internal statuses and values we mean the temperature and humidity values detected by the probes and the status of all active relays on the electronic control unit. Select the settings key on the Home screen (Image 1) or on the screen of any running manual or automatic cycle.
  • Page 41 TASTIERA INTERFACCIA UTENTE KEYBOARD USER INTERFACE 20/01/2021 10:38 COOLING PRE-COOLING PROOFING CYCLES HEATING RS485 MODBUS SHIELD PORT po rta USB 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 MODULO DI CONTROLLO CONTROL MODULE CONTROL MODULE...
  • Page 42 Components key: CL Humidifier level control CP Compressor EV1 Water inlet electrovalve IL Light switch IP Door microswitch K1 Compressor relay K5 Defrost relay K6 Leavening resistance relay K3 Steam generator relay L1 Internal light MS Feeding terminal board MP Micro door RB Boiler resistance RC Condensate water resistance RP Anticondensate water resistance...
  • Page 44 EVERLASTING s.r.l. 46029 SUZZARA (MN) - ITALY - Strada Nazionale della Cisa km.161 Tel.0376/521800 (4 linee r.a.) - Telefax 0376/521794 http://www.everlasting.it - E-mail:everlasting@everlasting.it...

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