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For adding solar power to G1 and G3 pumps when used in an automatic lubrication sys- tem. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. Part No.: 24Z283 Important Safety Instructions Read all warnings and instructions in this manual and in the related manuals supplied with the equipment.
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Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
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Warnings BATTERY HAZARD Batteries contain sulfuric acid and produce explosive mixtures of hydrogen and oxygen. Improper instal- lation or maintenance may result in chemical burns or explosion. Self-discharge action generates hydro- gen gas even when the battery is not in operation. Battery maintenance must only be performed by personnel knowledgeable of batteries and the required precautions.
Installation Installation Typical Installation Assemble Solar Panel to Bracket 1. Attach the panel mount brackets (4g) to the back of the panel (3) with the screws (4b), washers (4a), and lock nuts (4c) (F . 2). 2. Attach the panel mount adjusters (4f) to the solar pole mount hanger (4e) with the screws (4b), wash- ers (4a), and lock nuts (4c) (F .
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Anchor the base with anchor stakes (not shown), or by equivalent method. Damage to either the solar panel’s back sheet or NOTE: Anchor stakes are available from Graco. glass may result in a fire risk. Do not attach or install Order Kit B32073.
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Installation 4. Set the angle of the solar panel (3) by loosening the Terminal Block Assembly and screws (4b) securing the panel mount brackets (4g) Wiring to the panel mount adjusters (4f). Tilt the panel to the desired angle and tighten the screws. The power panel, located inside the control box includes a terminal block assembly, used for wiring the accesso- NOTE: The optimal angle for your location is the...
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• Do not wire the battery or solar panel until all fluid lines are connected. Replacement fuses are available from Graco. • Voltage Rating: 32 VDC • Current Rating: See tables below •...
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Installation Installing Control Box to Stand Solar Panel Wire Installation Assembly (optional) 1. Insert the two u-bolts (2e) around the pole (5), into the strut channels (2f) and through the mounting Incorrect wiring to the charge controller or battery holes inside the control box (2). Leave the u-bolts may result in a fire risk, and can damage the equip- loose.
Installation Automatic Lubrication System Battery Installation Installation 1. Ensure both fuses (F1A and F2A) are removed from the terminal block. See F . 7. Unexpected activation could occur when power is applied to the controller. To reduce the risk of serious 2.
Maintenance Maintenance NOTE: Any fluids on or around the battery may be an indication that electrolyte is spilling, leaching, or leaking out. Leaking batteries must be replaced. Solar Panel and Charge Controller Maintenance See the manuals supplied with the solar panel and Broken or frayed cables can be extremely hazardous charge controller.
NOTICE Do not store batteries in a discharged state. Batteries NOTE: Replacement batteries are available from Graco. stored in a discharged state are susceptible to freez- ing, sulfation, and an increased rate of discharge. A •...
Troubleshooting Troubleshooting Follow the Pressure Relief Procedure provided in your pump manual before cleaning, checking or servicing the equipment. Solution Problem Cause System stops running Battery charge too low Charge battery. Replace battery if problem persists. Fuse blown Replace fuse with like kind. Identify and correct short if problem per- sists.
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Parts Parts Automatic Lubrication System Solar Power Add-On Kit (see Stand Pole and Base Kit B32009, page 15) 3A4143A...
Parts Solar Power Add-on Kit 24Z283 Optional Kits Part Description Stand Pole and Base Kit - B32009 B32019 KIT, BATTERY Ref. Part Description 24Z282 BOX, solar power B32601 Stand Pole, 36 inch NUT, lock B32604 Stand Base B32074 KIT, FUSE, 10 Amp (not...
Technical Data Technical Data Solar-Powered Chemical Injection Systems Metric Nominal Voltage 12 VDC Maximum Current 11 amps Operating Temperature Range within the -40 to 122°F -40 -to 50°C Enclosure Maximum sound pressure <70 dBa Overall Dimensions (L x W x H) 23”...
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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