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INSTALLATION AND
OPERATION MANUAL
"MULTICOOKER"
COOLING TANK (FOR COOK&CHILL SYSTEM)
MODD. UBAVR..DX ; UBAVR..SX
WARNING:
Improper installation, operation, adjustment, alteration, service or
maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions
thoroughly before installing, operating or servicing this equipment.
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Table of Contents
Related Manuals for Firex UBAVR DX Series
Summary of Contents for Firex UBAVR DX Series
- Page 1 INSTALLATION AND OPERATION MANUAL “MULTICOOKER” COOLING TANK (FOR COOK&CHILL SYSTEM) MODD. UBAVR..DX ; UBAVR..SX WARNING: Improper installation, operation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, operating or servicing this equipment.
- Page 2 MODEL : ______________________________________________________ NR. SERIAL : ______________________________________________________ The model and serial number are indicated on the rating plate Firex srl, Z.I.Gresal, 28 32036 Sedico BELLUNO ITALIA TELEPHONE: (0039) 852700 ; FAX: (0039) 852858 The manual is available upon request to: service@firex.it...
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Page 3: Table Of Contents
INTRODUCTION 05-UBAVR-DIMU-00-EN TABLE OF CONTENTS 1 INTRODUCTION............................ 5 SYMBOLS AND PICTORIALS ........................5 GENERAL REMINDERS ........................... 5 IMPORTANT NOTES FOR INSTALLATION ..................... 6 2 SAFETY ..............................7 OVERVIEW ............................... 7 WARNINGS ............................... 8 3 DESCRIPTION OF THE MACHINE ..................... 10 DESCRIPTION ............................ - Page 4 05-UBAVR-DIMU-00-EN INTRODUCTION 10.2 VALVE CONTROL........................... 26 10.3 THERMAL PUMP AGITATION ........................ 27 10.4 COOLING CYCLE ........................... 28 10.4.1 TURNING ON THE MACHINE: .......................... 28 10.4.2 WATER FILLING: ............................... 28 10.4.3 LOADING PRODUCT: ............................29 10.4.4 AGITATION OF THE WATER IN THE TANK: ....................30 10.4.5 DISCHARGE PRODUCT (MOVING THE BASKET): ..................
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Page 5: Introduction
INTRODUCTION 05-UBAVR-DIMU-00-EN INTRODUCTION SYMBOLS AND PICTORIALS ATTENTION! This indicates a dangerous operation or situation. ATTENTION! This indicates a regulation or an obligation. ATTENTION! This indicates the prohibition to carry out an operation. NOTE! This indicates a recommendation or information deemed to be particularly important. GENERAL REMINDERS The business units manager, where the unit will be installed, have an obligation, in accordance with the regulations, read carefully the contents of this manual and teach... -
Page 6: Important Notes For Installation
05-UBAVR-DIMU-00-EN INTRODUCTION IMPORTANT NOTES FOR INSTALLATION The following points are to insure the safe installation and operation of this equipment: Before connecting any parts of the appliance to supplies, make sure that the latter is equivalent the requirements stated in the rating plate, if the appliance has been designed for these supplies. -
Page 7: Safety
Certain operational faults may be due to operator error, therefore it is important for staff to receive comprehensive training. Attention: This machine was designed to operate in conjunction with automatic cooker (modd.UCPMD..L) line Firex! -
Page 8: Warnings
05-UBAVR-DIMU-00-EN SAFETY WARNINGS All installation and maintenance work must only be carried out by a company belonging to the relevant industry register. Fire protection regulations must be strictly adhered to. The machine should be serviced at least once a year to ensure it is in prime condition. - Page 9 SAFETY 05-UBAVR-DIMU-00-EN It is essential to wash the inside of the pan thoroughly before setting up the appliance for first use. During the moving of the basket , there is no interference between the baskets of pasta cooker and the cooling tank!! The handling phase must be monitored by a single operator: it avoids the possibility of accidental injuries to other people Do not put your hands or other objects inside the tank and the basket!
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Page 10: Description Of The Machine
The appliance can only be used for cooking food in industrial kitchens. Any other use is considered improper use and, therefore, dangerous. This machine was designed to operate in conjunction with automatic cooker (modd.UCPMD..L) line Firex! MATERIALS Chilling tank in stainless steel AISI 316 . -
Page 11: Operating Parts
DESCRIPTION OF THE MACHINE 05-UBAVR-DIMU-00-EN OPERATING PARTS 01 Technical Data Plate 06 Thermal pump agitation 02 Control panel 07 Basket 03 Drain valve 08 Wheel with brake 04 Water filling valve 09 Wheel without brake 05 Flow control valve... -
Page 12: Technical Data
05-UBAVR-DIMU-00-EN TECHNICAL DATA TECHNICAL DATA TECHNICAL DATA UBAVR.. DX ; UBAVR.. SX UBAVR48DX/SX UBAVR64DX/SX TECHNICAL DATA (DIMEMSIONS) Equipment dim.A Inches 39.37 47.24 Equipment dim.B Inches 35.28 Equipment dim.H1 Inches 38.58 Equipment dim.H Inches 34.65 TECHNICAL DATA (FUNCTIONALITY) Nr.tank Pan dimension A Inches 27.56 35.43... -
Page 13: Connection Drawings
CONNECTION DRAWINGS 05-UBAVR-DIMU-00-EN CONNECTION DRAWINGS PLANT CONNECTION UBAVR..DX LEGEND: Electrical connection (PLUG) Tank drain Cold water connection Overflow tank... -
Page 14: Plant Connection Ubavr
05-UBAVR-DIMU-00-EN CONNECTION DRAWINGS PLANT CONNECTION UBAVR..SX LEGEND: Electrical connection (PLUG) Tank drain Cold water connection Overflow tank... -
Page 15: Plant Connection Line Cook & Chill 1 Tank (Ucpmd.1
CONNECTION DRAWINGS 05-UBAVR-DIMU-00-EN PLANT CONNECTION LINE COOK & CHILL 1 TANK (UCPMD.1-..L) LEGENDA: Grilled floor drain Electric socket (UCPMD..1-..L) Multicooker (UCPMD..-..L) Cold Water connection Tank for cooling (mod.UBAVR..DX) Cooling tank drain Trolley 3 gn1/1 (mod.UBACC1010) Overflow cooling tank * E =ELECTRIC SOCKET (230V) ONLY TO THE COOLING TROLLEY MODEL “UBAVR..DX/SX”... -
Page 16: Plant Connection Line Cook & Chill 2 Tank (Ucpmd.2
05-UBAVR-DIMU-00-EN CONNECTION DRAWINGS PLANT CONNECTION LINE COOK & CHILL 2 TANK (UCPMD.2-..L) LEGENDA: Grilled floor drain Electric socket (UCPMD..2-..L) Multicooker (UCPMDE2-..L) Cold Water connection Tank for cooling (mod.UBAVR..DX) Cooling tank drain Tank for cooling (mod.UBAVR..SX) Overflow cooling tank Trolley 3 gn1/1 (mod.UBACC1010) * E =ELECTRIC SOCKET (230V) ONLY TO THE COOLING TROLLEY MODEL “UBAVR..DX/SX”... -
Page 17: Side View Line Cook & Chill 1/2 Tank (Ucpmd.1
CONNECTION DRAWINGS 05-UBAVR-DIMU-00-EN SIDE VIEW LINE COOK & CHILL 1/2 TANK (UCPMD.1-..L ; UCPMD.2..L) LEGENDA: Grilled floor drain Tank for cooling (mod.UBAVR..DX/SX) Multicooker (UCPMD.1-..L or UCPMD.2-..L) Trolley 3 gn1/1 (mod.UBACC1010) -
Page 18: Transport, Storage, Unpacking
05-UBAVR-DIMU-00-EN TRANSPORT, STORAGE, UNPACKING TRANSPORT, STORAGE, UNPACKING TRANSPORT The movement of the machine must be performed by a qualified operator for use of lifting and transport equipment in accordance with the laws of the country of the user of the machine. The machine can be transported with a normal means (forklift or transpallet)capable of supporting its weight and size (see.tab. -
Page 19: Storage
TRANSPORT, STORAGE, UNPACKING 05-UBAVR-DIMU-00-EN STORAGE Store the appliance in a closed environment protected against atmospheric agents. Keep the appliance away from humidity and temperature ranges Protect the appliance from shocks and stresses Ensure that the appliance is in contact with corrosive substances RECEIPT AND UNPACKING Upon receipt of the machine check that the packaging is undamaged. -
Page 20: Installation
05-UBAVR-DIMU-00-EN INSTALLATION INSTALLATION INSTALLATION CODES AND STANDARDS Electrical grounding must be provided in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable. The electrical diagram is located on the inside of side panel of right hand console. -
Page 21: Positioning
INSTALLATION 05-UBAVR-DIMU-00-EN POSITIONING ATTENTION: This machine was designed to operate in conjunction with pasta cooker line Firex! See Figure e detailes “LINE COOK &CHILL 1 OR 2 TANKS” INSTALLATION Only qualified technicians must perform the installation, maintenance and test of the appliance. -
Page 22: Connections
05-UBAVR-DIMU-00-EN CONNECTIONS CONNECTIONS ELECTRICAL CONNECTION THE ELECTRIC PLUG OF THE UBAVR TROLLEY MUST BE CONNECTED TO THE ELECTRIC SOCKET ON THE CONTROL COLUMN OF THE AUTOMATIC KITCHENS MODEL "UCPMD ..- .. L" DO NOT CONNECT THE UBAVR TROLLEY PLUG TO ANY OTHER OUTLET ! THE MULTICOOKERS, MOD.UCPMD..L, MUST BE DISCONNECTED FROM THE MAINS BEFORE CONNECTING THE ACCESSORIES (UBAVR COOLING TANK). -
Page 23: Water Connection
CONNECTIONS 05-UBAVR-DIMU-00-EN WATER CONNECTION The equipment is to be installed with adequate backflow protection to comply with applicable federal, state, and local codes. The water pressure in the supply network must be between the values indicated in the "INSTALLATION TECHNICAL DATA" table. If not, install a pressure reducer upstream of the appliance. -
Page 24: Water Drain Connection
05-UBAVR-DIMU-00-EN COMMISSIONING AND TESTING WATER DRAIN CONNECTION Make sure there is a drain grate, of the dimensions indicated in the “CONNECTION DRAWING”. In the drain grate must discharge the discharge valve (B1) and an overflow (T1). COMMISSIONING AND TESTING Once all the connections have been made, the appliance and the overall installation must be checked following the directions given in this manual. -
Page 25: Using The Machine
USING THE MACHINE 10.1 CONTROL PANEL LEGEND: Plug connection Illuminated switch pump agitation Main switch Pilot light pump (alarm) Selector up / down basket Motor fuse tipping basket... -
Page 26: Valve Control
05-UBAVR-DIMU-00-EN USING THE MACHINE 10.2 VALVE CONTROL LEGEND : Quick water connection Drain valve Water filling valve Valve flow regulation agitation... -
Page 27: Thermal Pump Agitation
USING THE MACHINE 05-UBAVR-DIMU-00-EN 10.3 THERMAL PUMP AGITATION LEGEND : Magnetothermic protection agitation pump Removable lid... -
Page 28: Cooling Cycle
05-UBAVR-DIMU-00-EN USING THE MACHINE 10.4 COOLING CYCLE 10.4.1 TURNING ON THE MACHINE: Insert the plug into the socket located in the tower controls pasta cooker. Turning on: move the main switch to “ON”. Main light is now on. 10.4.2 WATER FILLING: 1. -
Page 29: Loading Product
USING THE MACHINE 05-UBAVR-DIMU-00-EN 2. Secure the pipe with the appropriate levers. 3. Open the valve handle to load water to the full load of the tank (overflow). Make sure the drain valve is closed! To speed up the cooling, it may input water in the tank even during the cooling cycle, adjusting the water flow with the lever. -
Page 30: Agitation Of The Water In The Tank
05-UBAVR-DIMU-00-EN USING THE MACHINE 10.4.4 AGITATION OF THE WATER IN THE TANK: To have a uniform cooling is necessary to activate the agitation of the water in the tank. Turn the switch to "ON". Pay Close Attention the pump must only be turned on with water in the tank !! ... -
Page 31: Discharge Product (Moving The Basket)
USING THE MACHINE 05-UBAVR-DIMU-00-EN 10.4.5 DISCHARGE PRODUCT (MOVING THE BASKET): Once you have finished cooling you can 'proceed to discharge the product. Verify that there is the trolley to collect the product! Pay Close Attention so that during the moving, there is no interference between the baskets of pasta cooker and cooling cart !! The handling phase must be monitored by a single operator: it avoids the possibility of accidental injuries to other people. -
Page 32: Turning Off The Machine
05-UBAVR-DIMU-00-EN USING THE MACHINE As soon as the basket is lifted the pump agitation stops automatically! Start again at the moment when the basket will return inside the tank. 10.4.6 TURNING OFF THE MACHINE: Turn the main switch to "OFF". DO NOT disconnect the plug before turning off the machine with the main switch! -
Page 33: Tank Drain
USING THE MACHINE 05-UBAVR-DIMU-00-EN 10.5 TANK DRAIN Turn the lever to "On". Valve closed Valve opened Verify that the drain is in correspondence with a grilled discharge... -
Page 34: Cleaning And Care
05-UBAVR-DIMU-00-EN CLEANING AND CARE CLEANING AND CARE 11.1 GENERAL INFORMATION Do not use aggressive substances or abrasive detergents when cleaning stainless steel parts. Avoid using iron scourers on steel parts as rust formation may occur. For the same reason avoid contact with ferrous materials. No sandpaper or abrasive paper should be used during cleaning. -
Page 35: Tank Cleaning
CLEANING AND CARE 05-UBAVR-DIMU-00-EN 11.3 TANK CLEANING To access the inside of the tank the following procedure: Remove the basket (see.FIG.”BASKET”) 1. Lift the basket up to the limit switches. 2. Unlock your basket with the appropriate levers 3. Remove the basket from the lift arm . WARNING: OPERATION TO BE PERFORMED IN TWO PEOPLE. - Page 36 05-UBAVR-DIMU-00-EN CLEANING AND CARE 1. Fill the tank completely (up to the overflow) with water. 2. Add the TWINOXIDE 0,3% product. The product must have a concentration of 8 ppm. Follow the table to obtain the correct TWINOXIDE concentration SANITIZING PRODUCT TABLE UBAVR48DX/SX UBAVR64DX/SX Overvall volume of water...
- Page 37 CLEANING AND CARE 05-UBAVR-DIMU-00-EN 11.4.1 FIG.BASKET LEGEND: Basket Chute removable Basket pin Water stirring tube Locking lever Front basket guide Tilting arm...
- Page 38 05-UBAVR-DIMU-00-EN CLEANING AND CARE 11.4.2 FIG.TILTING ARM LEGEND: Tilting arm Steel support Tilting arm (steel support side) Crankshaft Tilting arm (crankshaft side) 1 – 2 To remove the tilting arm : 3 – 4 To reassemble the tilting arm :...
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Page 39: Basket Cleaning
CLEANING AND CARE 05-UBAVR-DIMU-00-EN 11.5 BASKET CLEANING For thorough cleaning of the basket, remove all its components (see FIG.”BASKET”;”CHUTE BASKET”; “WATER STIRRING TUBE”; ” FRONT BASKET GUIDE”), and clean them individually. Clean with water and a detergent, rinse thoroughly and dry well with a soft cloth. Attention, at the end of the cleaning: reassemble all the components of the basket, make sure that all the locking levers are in their seat! - Page 40 05-UBAVR-DIMU-00-EN CLEANING AND CARE 11.5.1 FIG.CHUTE BASKET LEGEND: Chute removable Rear seat chute Locking lever Rear seat locking lever Basket Removing chute Mounting chute Follow steps 1 to 5. Follow steps 5 to 1 in reverse 1. Place the chute on the edge of the basket Push the chute (4) towards the front of the basket until it is completely 2.
- Page 41 CLEANING AND CARE 05-UBAVR-DIMU-00-EN 11.5.2 FIG.WATER STIRRING TUBE LEGEND: Water stirring tube Upper seat of the stirring tube Locking lever Lower seat of the stirring tube Basket Removing the tube Mounting the tube Follow steps 1 to 6. Follow steps 6 to 1 in reverse Check that the teeth of the tube enter the seats (lower and upper) Check that the tooth of the locking lever enters the seat (detail a)
- Page 42 05-UBAVR-DIMU-00-EN CLEANING AND CARE 11.5.3 FIG.FRONT BASKET GUIDE LEGEND: Locking lever Roller Removing guide Mounting guide Follow steps 1 to 6. Follow steps 6 to 1 in reverse Check that the tooth of the two locking levers enters the seat (detail a)
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Page 43: Precautions In Case Of Prolonged Inactivity
CLEANING AND CARE 05-UBAVR-DIMU-00-EN 11.6 PRECAUTIONS IN CASE OF PROLONGED INACTIVITY If the appliance has been inactive for a prolonged period of time (holidays, seasonal work...), clean well, remove any residue and ensure it is dry. The room must be sufficiently ventilated. Disconnect all water and electricity supplies. -
Page 44: Maintenance
05-UBAVR-DIMU-00-EN MAINTENANCE MAINTENANCE 12.1 MAINTENANCE OF THE APPLIANCE All maintenance work must only be performed by a specialist technical service centre! In order to keep the appliance working efficiently, it is advisable to perform annual maintenance, which includes checking the status of components subject to wear and tear (pipes, etc.). ... - Page 45 MAINTENANCE 05-UBAVR-DIMU-00-EN BY SERVICE TECHNICIAN For each operation: Carefully close all the panels. . The inside of the appliance should be kept clean. Electrical wiring should be kept securely connected and in good condition. ANNUAL CHECKS / ACTION 1.
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Page 46: Troubleshooting
05-UBAVR-DIMU-00-EN TROUBLESHOOTING TROUBLESHOOTING WARNING! : Problems and failures may occur even when the appliance is used properly. Here is a list of the mist probably situations and controls that the operator should perform to avoid applying to a service centre unnecessarily. If the problem is not solved after the necessary controls, turn off the appliance immediately, unplug it, cut off any supplies and apply to a service centre.
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