Escea DN1150 Corner-Peninsula 400 Installation & Service Instructions Manual

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DN1150 Corner-Peninsula 400
Gas FIREPlaCE
Installation &
Service Instructions
630794 DN1150 G3 INstallatIoN MaNual

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Summary of Contents for Escea DN1150 Corner-Peninsula 400

  • Page 1 DN1150 Corner-Peninsula 400 Gas FIREPlaCE Installation & Service Instructions 630794 DN1150 G3 INstallatIoN MaNual...
  • Page 2 The heater must be installed according to these instructions and in compliance with all relevant building, gas fitting, electrical and other statutory regulations (eg. AS/NZS 5601). Any shortcomings in the appliance and flue installation will be the responsibility of the installer, and Escea will not be accountable for any such failings or their consequences.
  • Page 3 Depth Corner - 378 mm Peninsula - 380 mm Weight 140 kg Electronic Ignition to pilot system Ignition System Escea PCB Ignition Activation 20 secs (approx) Flame Safeguard Flame Rectification Consumption 160 W @ 0.69 A 230 V Remote Controls...
  • Page 4: Table Of Contents

    Wall Linings Television & Mantel Clearances C Installing the Flue Flue Configuration (If less than 8m flue length is required) Flue Configuration (If more than 8m flue length is required) Installing the Horizontal Powerflue Wall Terminal Option Installing the External Vertical Powerflue (UVP) Installing the Internal Vertical Powerflue (UVP) Installing in Accordance with Relevant Codes Running the Flue Running the Powerflue Electrical Cable D Installing the Electricity and Gas to the appliance Power Supply Pairing Fireplace to Escea Smart Heat App Home automation setup (optional) Gas Supply Gas Pipe Sizing Gas Pipe Position Gas Isolating Valve E Installing the appliance Connecting the Flue Installation Removing (and Replacing) the Glass Removing (and Replacing) the Infill & Burners Checking the Gas Operating Pressure Gas Type Conversion...
  • Page 5 Auxiliary On/Off button Home Automation Setup - Optional F Finishing the Installation Log and Woodland Log Fuelbed Retainer Setup Log Fuelbed Installation Woodland Fuelbed Installation Splitwood and Driftwood Splitwood Fuelbed Driftwood Fuelbed Gem/Crystalight or Coal Fuelbed Installation Flame Picture Wall Linings F10 Locating Wall Mount Cradle for Wireless Control F11 Operating the Appliance F12 Normal Operating Sounds and Smells G Installation Checklist s service Manual Annual Service Procedure Error Codes Cleaning the Fuel bed and Glass Service-Mode Login (Elevated Permissions) Checking Operating Pressure Replacing/Pairing a Remote Control Replacing the Burners Serial Number Removing or Cleaning Fan(s) S10 Removing the Control Tray S11 Pressure Switch Removal S12 Replacing the Thermal Cut Out (TCO) S13 Servicing the Horizontal/Universal Vertical Powerflue S14...
  • Page 6: A Product Description And Dimensions

    Product Description The Escea DS-Series gas fire is a room sealed gas appliance designed to be built into a false cavity. It is a powerful gas heater that, on the lowest setting (effect only) will still generate approximately 50% heat. The appliance is flued using co-linear flexible aluminium flue.
  • Page 7 For more detail, contact the Escea architectural advisory team: Email : aa@escea.com INstallatIoNs tHat aRE Not sPECIFICallY outlINED IN tHIs MaNual sHoulD BE REFERRED to tHE EsCEa aRCHItECtuRal aDVIsoRY tEaM. PLEASE EMAIL AA@ESCEA.COM I.E. HutCH, uNDER BENCH, RECEssED, aND JoINERY ENClosED INstallatIoNs.
  • Page 8: B Creating The Cavity

    C RE atING tHE C aVIt Y B1 Cavity shape The DN1150 Corner - Peninsula 400 fire is suitable for self supporting timber or steel framed cavities. Most existing masonry cavities will not be suitable. B2 Designing the Cavity The following aspects must be considered when designing this installation: ͳ...
  • Page 9: B3 Hearth

    DN1150 Peninsula 400 350 min* 1320 min* 850 min* 45 max* Hearth A hearth is not required. If a hearth is installed below the fire, it must be at least 100 mm below the bottom of the glass or be composed entirely of non-combustible materials. B4 Cavity Base This appliance MUST be fully supported on its base, over the entire area of the underside of the appliance.
  • Page 10: B6 Television & Mantel Clearances

    Escea in no way guarantees or takes responsibility that the recommended installation suggestion will be suitable for all electrical or home entertainment appliances.
  • Page 11: C Installing The Flue

    The horizontal offset of the terminal can be any amount up to the total flue length listed below. Please consult with Escea’s technical staff if your intended flue configuration falls outside of the bounds of the flue configurations shown below.
  • Page 12: C2 Flue Configuration (If More Than 8M Flue Length Is Required)

    Internal External C2 Flue Configuration (If more than 8m flue length is required) If your flue system is greater than 8m long (up to 40m long), then please contact the Escea Advisory Team at aa@escea.com for further guidelines. C3 Installing the Horizontal Powerflue Wall Terminal Option NOTE: The appliance is designed only to operate using the approved flexible or PolyPro flue supplied by Escea.
  • Page 13 Take notice of the label on the termination which shows the correct orientation of the terminal. Creating the Hole in the Outside Wall When cutting the hole in the outside wall, be mindful of how the installation of the horizontal powerflue wall terminal will be finished;...
  • Page 14 IMPORTANT: Ensure that flashings do not restrict the air intake slot around the periphery of the cowl. How to Flash the Horizontal Powerflue The following diagrams are excerpts from the Escea architect drawings and are available in full on our website. These diagrams are recommendations, and your installation must comply with any local or national building codes.
  • Page 15: C4 Installing The External Vertical Powerflue (Uvp)

    D-Series FLUE Master File.dwg cladding on cavity batten The UVP is designed to have the enclosure containing the fan unit mounted externally. Escea recommends this framing member with wall wrap and flashing install for a UVP powerflue; an example is shown below.
  • Page 16: C5 Installing The Internal Vertical Powerflue (Uvp)

    C5 Installing the Internal Vertical Powerflue (UVP) NOTE: Internal install is only recommended for situations where an external install is impractical. For information regarding an external install, go to section C4 on page 15. The Universal Vertical Powerflue (UVP) internal configuration is designed to have the fan, mounted within the roof space of the house, and the vertical 225 mm diameter liner, containing a 100 mm flexi, penetrate through the roof.
  • Page 17 229.1 TIMBER MUST NOT OBSTRUCT THESE ZONES 31.6 31.6 221.8 250.2 ø226.8 103.4 The UVP-Internal kit is intended for use within an accessible roof space or ‘chimney’ construction. Service access must be provided. Ensure installation complies with relevant building codes and regulations UVP Cowl 1.2m F-F Liner ‘Decktite’...
  • Page 18: C6 Installing In Accordance With Relevant Codes

    C6 Installing in Accordance with Relevant Codes The location of the horizontal powerflue wall terminal must be installed in accordance with AS/NZS 5601 and any other relevant building codes. If possible, avoid installing the horizontal powerflue wall terminal in areas exposed to high winds and extreme weather. Some of the minimum clearances for a fan assisted wall terminal are listed below;...
  • Page 19: C7 Running The Flue

    NOTE: 1) Should the flue not extend past the apex, the bottom opening of the flue should extend at least 200 mm from the roof (or 300 mm in regions with heavy snow). 2) The installation of a flue into a carport is not recommended. 3) The flue terminal will get very hot when in use.
  • Page 20 IMPORTANT: If you do not connect the powerflue electrical cable to both the fireplace and the powerflue, this will result in an error when the fireplace is turned on. IMPORTANT: Test the fan before continuing with the rest of the installation. END oF sECtIoN C BY tHE END oF tHIs sECtIoN, You sHoulD HaVE: ⃝ A weather-tight installed powerflue terminal with clearance as specified by AS/NZ5601 ⃝ Reasonable access to the terminal for maintenance purposes ⃝ Flue attached to the powerflue terminal leading back to the appliance with the correct flue clearances ⃝ The electrical cable from the powerflue terminal run back to the appliance location in an electrically safe manner 630794 DN1150 G3 INstallatIoN MaNual...
  • Page 21: D Installing The Electricity And Gas To The Appliance

    (Section S14 on page 58). D2 Pairing Fireplace to Escea Smart Heat App Download and install the Escea Smart Heat App Ensure the fireplace and remote have been powered on, then follow the on screen instructions (see below) to connect the unit to the app.
  • Page 22: D3 Home Automation Setup (Optional)

    Once the fireplace has been found, you can pair this to your device by entering the PIN found within the settings menu on the remote control or the information card supplied within the remote packaging. Fireplace information (PIN and Serial) can be found within the remote control menus (see below) D3 Home automation setup (optional) A home automation connection cable has been supplied.
  • Page 23: D4 Gas Supply

    D4 Gas supply Escea does not condone using a 9kg bottle as the main gas supply for an Escea fire. Doing so could result in a dirty or poor flame and produce excess soot build up. 1288 1056 D5 Gas Pipe sizing Gas pipe should be sized as per the requirements of AS/NZS 5601.
  • Page 24: D7 Gas Isolating Valve

    It is recommended to install a gas isolating valve as close to the appliance as possible when installing your Escea gas product. Fix it in a convenient position to allow it to be closed easily during operation. Consider access once wall linings have been fixed.
  • Page 25: E Installing The Appliance

    IN s tallING t HE aPPlIaNC E WaRNING! tHE FolloWING INstRuCtIoNs Must oNlY BE uNDERtaKEN BY a suItaBlY aPPRoVED PERsoN. aNY taMPERING BY aN uNautHoRIsED PERsoN WIll VoID tHE PRoDuCt’s WaRRaNtY aND MaY REsult IN a DaNGERous CoNDItIoN. E1 Connecting the Flue Access the top of the appliance and connect both the inlet flue (75 mm ID / 85 mm OD) and the exhaust flue (100 mm ID / 110 mm OD) to their respective spigots.
  • Page 26: E4 Removing (And Replacing) The Infill & Burners

    E4 Removing (and Replacing) the Infill & Burners Ensure that the gas jets and burner collars are appropriate to the gas type using the tables on page 28. For gas type conversion, proceed to section "E6 Gas Type Conversion" on page 29. IMPORTANT: Take care not to scratch the firebox paint or glass while handling parts. Remove the infill first by removing the 4 screws circled below, lift one end out first, then gently lift the other. (When replacing, ensure the pilot shroud sits around the pilot.) Ø100 Ø75...
  • Page 27 WaRNING! tHE REGulatoR tHat Is suPPlIED WItH tHE FIRE Must Not BE REMoVED. REMoVal oF tHE REGulatoR, oR REPlaCING It WItH oNE Not INtENDED FoR usE WItH aN EsCEa FIRE, WIll VoID tHE lIMItED aPPlIaNCE WaRRaNtY aND MaY BE DaNGERous.
  • Page 28 Gas Type GAS PRESSURE TABLE - DN SERIES Natural Gas ULPG Propane Minimum Inlet Pressure - Pre-Regulator 1.13 kPa 2.75 kPa 2.75 kPa Maximum Inlet Pressure - Pre-Regulator 5.00 kPa 5.00 kPa 5.00 kPa Operating Pressure - Post-Regulator (Point A) 1.00 kPa 2.30 kPa 2.30 kPa Operating Pressure on High - (Point B) 0.74 kPa ±5 % 1.50 kPa ±5 %...
  • Page 29: E6 Gas Type Conversion

    E6 Gas type Conversion This appliance can be configured to operate on NG, ULPG, or Propane. If gas type conversion is required, please contact an Escea dealer to request the required parts. Gas Specific Configurations DN Series Jets Burner Collars...
  • Page 30: E7 Auxiliary On/Off Button

    1320 min* Screw out the nylon adjuster screw inside the regulator to remove the existing spring. Replace the spring with the one supplied in the conversion kit and reassemble the regulator. 850 min* Stick the new gas type label supplied in the kit set on the underside of the tray hatch. Ensure the serial number and date of manufacture are still visible.
  • Page 31: E8 Home Automation Setup - Optional

    Remote Pairing Button E8 Home Automation Setup - Optional Escea K-Series fireplaces have a simple interface for connection to a home automation system. This allows the fireplace to be woken up, started, and then shut down. The “Close to Wake” connection (shown below) is essentially taking one of the 3.3 V DC pins on the fireplace micro controller and shorting it to ground.
  • Page 32 Home Automation Operation Relay closed The fireplace will start in a medium setting until the remote control talks to the fireplace and picks up the ‘ON’ signal (which can take up to 4 minutes). Once the remote has communicated with the fireplace it will turn on and begin operating thermostatically.
  • Page 33: F Finishing The Installation

    FINI sHING t HE IN s tall at IoN F1 Log and Woodland Log Fuelbed Retainer Setup When setting up a log or woodland log fuel bed, you must have the correct retainers present before assembling the fuel bed. The correct retainers are supplied with the fuel bed packaging. On your retainers you will see either a letter at the start that will determine the fuelbed type (i.e.
  • Page 34: F2 Log Fuelbed Installation

    F2 Log Fuelbed Installation Logs must be located correctly as stated/depicted in this section. The final layout should replicate the last picture shown in each fuelbed size. Place the embers or flakes in a single even layer after the logs have been located correctly (excess embers or flakes should NOT be added if one even layer has been achieved).
  • Page 35: F3 Woodland Fuelbed Installation

    F3 Woodland Fuelbed Installation Woodland log Index 630794 DN1150 G3 INstallatIoN MaNual...
  • Page 36 Use the index on the previouse page as a guide for selecting the correct logs. Place the flakes in a single layer evenly after the logs have been located correctly (excess flakes should NOT be added if one even layer has been achieved).
  • Page 37: F4 Splitwood And Driftwood

    F4 Splitwood and Driftwood The splitwood and driftwood fuelbed retainers have lettering cut into them to show the position on the infill that they sit. These retainers sit ontop of the infill and are attached with a black screw. ͳ FM - Front Middle RM - Rear Middle ͳ...
  • Page 38 630794 DN1150 G3 INstallatIoN MaNual...
  • Page 39: F6 Driftwood Fuelbed

    F6 Driftwood Fuelbed After the logs have been located correctly, place the embers in a single even layer in the dark grey area as indicated below and then place the shale in the light grey area as indicated (excess embers or shale should NOT be added if one even layer has been achieved).
  • Page 40: F7 Gem/Crystalight Or Coal Fuelbed Installation

    F7 Gem/Crystalight or Coal Fuelbed Installation If using the crystalight or coal fuel beds, place all the crystalight/coal pieces in a single layer atop the burners and fuelbed tray. Cover the entire area except for the pilot shield, ensuring coverage right up to the edges of the firebox or glass.
  • Page 41: F8 Flame Picture

    An abnormal flame pattern will likely be the result of incorrect settings (jet size, burner aeration collar). Check that these are correct before proceeding. If an abnormal flame pattern is still present, please contact Escea. It is the responsibility of the installer to ensure a correct flame pattern.
  • Page 42 DN1150 Corner 400 1111 Combustibles DN1150 Peninsula 400 1111 If the wall lining used protrudes past the top trim, non-combustible material MUST be used (see image below, dashed line represents edge of trim). Non-Combustibles Combustibles needed NOTE: The wall lining directly above the appliance will get warm and hence may discolour paint finishes that are susceptible to temperature damage.
  • Page 43 The wall lining can be fixed to the wall lining fixing bracket (shaded below). There are multiple areas on the bracket (circled below) that can be used for fixing screws. Frameless wallboard finish The DN1150 Peninsula is a frameless fire. It is necessary to ensure that the edge of the wall lining is finished in a tidy manner (for a nice plasterboard finish we recommend plasterboard Rondo stopping bead).
  • Page 44: F10 Locating Wall Mount Cradle For Wireless Control

    ͳ Ideally 1.2 m to 1.5 m from the floor The Bluetooth signal will go through some walls but for best results Escea suggest that the cradle position is less than 10 metres away from the heater and within the same room.
  • Page 45: F12 Normal Operating Sounds And Smells

    Fan: Escea gas appliances use electric fans to push heated air into the room. It is not unusual for the fan to make a “whirring” sound when ON. This sound will increase or decrease in volume depending on the speed setting of your fan.
  • Page 46: G Installation Checklist

    IN s tall at IoN C HEC KlI s t Go tHRouGH tHE FolloWING CHECKlIst to ENsuRE You HaVE INstallED tHE aPPlIaNCE CoRRECtlY. ⃝ Correctly sized cavity to suit your fireplace and flue configuration ⃝ Correct clearances to combustibles ⃝ An electrical isolating switch to the appliance, accessible after finished installation ⃝ Correctly sized gas supply with a pressure test point, ensuring adequate supply with all other gas appliances in the dwelling running ⃝ Gas type conversion process carried out if required ⃝ A weather-tight installed horizontal or vertical powerflue terminal with clearance as specified by AS/ NZs 5601.1. ⃝ If chosen, reasonable access to the outside face of the horizontal powerflue wall terminal for maintenance purposes and flue attached to the rear of the horizontal powerflue wall terminal leading back to the appliance (and similar for vertical powerflue terminals) ⃝...
  • Page 47: S Service Manual

    Gas aND ElECtRICItY suPPlY Must BE IsolatED BEFoRE aNY sERVICE oPERatIoN Is CaRRIED out oN tHIs aPPlIaNCE. tHIs MaNual sHoulD BE lEFt WItH tHE aPPlIaNCE. oNlY usE EsCEa aPPRoVED sPaRE PaRts. EsCEa sPaRE PaRts aRE aVaIlaBlE FRoM aN EsCEa DIstRIButoR oR REtaIlER Do Not MoDIFY tHIs aPPlIaNCE. s1 annual service Procedure ⃝ Isolate power and gas supply to fire.
  • Page 48: S2 Error Codes

    NOTE: An error code may not signify a fault/warranty issue; depending on the error code, it may signify that the remote batteries are low or the LPG cylinder is empty. Refer to the section below and contact Escea if needed.
  • Page 49 The primary solenoid on the valve inside the fire may have failed. If this is the case, the coil will need to be replaced. Primary valve solenoid current abnormal. E4.2 Contact Escea technical support. Secondary valve solenoid drawing current when supposed to be off. 630794 DN1150 G3 INstallatIoN MaNual...
  • Page 50 E4.3 The valve solenoids have failed the pre-ignition test. A wire may have dislodged or the valve solenoid is faulty. Check that the connections to each solenoid are secure and in place. Secondary valve solenoid overcurrent protection The connections on the ends of the wires may need to be tightened (e.g. with a activated.
  • Page 51: S3 Cleaning The Fuel Bed And Glass

    E7.4 Check whether the pressure switch is activating at startup (there is an orange indicator LED in the control tray and near the Aux button). Check that both flues are securely connected at both ends to the appliance and Pressure switch does not the Power Flue wall terminal and that the flue is not damaged.
  • Page 52: S4 Service-Mode Login (Elevated Permissions)

    To gain access to the service mode with additional functionality, please follow these steps using the Escea Smart Heat App. To obtain a service mode passkey, ensure you have your session ID ready and call Escea at: NZ : +64 3...
  • Page 53: S7 Replacing The Burners

    s7 Replacing the Burners See section section "E4 Removing (and Replacing) the Infill & Burners" on page 26. s8 Serial Number The serial number for the fire can be found in three places. The first is through the remote; tap the menu button and select “Information”.
  • Page 54: S11 Pressure Switch Removal

    Remove the gas tray by lifting up and to the right. This is still connected internally to the gas hose and power cables. Disconnect the 4 pin connector between the electronics tray and the gas part of the tray. Also disconnect the ignition and rectification leads from the black box on top of the modulator (shown below).
  • Page 55: S12 Replacing The Thermal Cut Out (Tco)

    When reconnecting the pressure switch, be sure to connect the tubes as shown in the diagram below. The black tube should be connected between the grey side of the pressure switch and the low pressure port. The translucent tube should be connected between the black side of the pressure switch and the high pressure port. Black tube attaches to the white Clear tube attaches to the side - this connects to the low...
  • Page 56 Fan TCO (60°C) DN1150 Corner 400 Only Access to this TCO can be made by following the steps in section section "S9 Removing or Cleaning Fan(s)" on page 53 and removing the left hand fan (not exhaust side). Once the fan is removed you will see the TCO (circled in the diagram below).
  • Page 57: S13 Servicing The Horizontal/Universal Vertical Powerflue

    s13 Servicing the Horizontal/Universal Vertical Powerflue Ensure the power to the powerflue is off by disconnecting the power to the appliance inside. If the appliance has been running, allow the powerflue to cool before attempting to service it. Servicing a Horizontal Powerflue: Undo the screws on the outside of the powerflue box and separate the two parts, giving you access to the fan inside.
  • Page 58: S14 Wiring Diagram

    s14 Wiring Diagram 630794 DN1150 G3 INstallatIoN MaNual...
  • Page 59 630794 DN1150 G3 INstallatIoN MaNual...

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