Lumag LVS-30GX Original Operating Instructions
Lumag LVS-30GX Original Operating Instructions

Lumag LVS-30GX Original Operating Instructions

Vibratory rammer

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Translated from German to English - www.onlinedoctranslator.com
LVS-30GX
Art.No.: LVS30GX
www.lumag-maschinen.de
D
original operating instructions
vibratory rammer LVS-30GX
Model: LVS-30GX
Serial number: ______________________________
Both the model number and the serial number can be found on the vibratory rammer's
rating plate. You should keep both numbers in a safe place for future reference. This
manual explains the features and uses of the device.
Before commissioning, read the operating instructions and observe the safety and warning
instructions!
Version LVS30GX (12.19 D)

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Summary of Contents for Lumag LVS-30GX

  • Page 1 LVS-30GX Art.No.: LVS30GX www.lumag-maschinen.de original operating instructions vibratory rammer LVS-30GX Model: LVS-30GX Serial number: ______________________________ Both the model number and the serial number can be found on the vibratory rammer's rating plate. You should keep both numbers in a safe place for future reference. This manual explains the features and uses of the device.
  • Page 2 OVERVIEW OVERVIEW 1. PREFACE 2. INTENDED USE 3. TECHNICAL DESCRIPTION 4. OPERATING TIME LIMITATION 5. ENVIRONMENT 6. SAFETY INSTRUCTIONS 6.1 Warnings 6.2 General safety instructions 6.3 Personal protective equipment 6.4 Safe handling of operating materials / refueling 6.5 Service Security 6.6 Electrical system 6.7 Residual hazards and protective measures 6.8 Behavior in an emergency...
  • Page 3: Limitation Of Liability

    Information about the operating instructions This operating manual provides important information on handling the LVS-30GX vibratory rammer. The prerequisite for safe working is correct compliance with all specified safety instructions and handling instructions. In addition, the local accident prevention regulations and general safety regulations applicable to the area in which the machine is used must be observed.
  • Page 4: Intended Use

    Intended Use 2. INTENDED USE The vibratory rammer is a motor-driven machine and is intended exclusively for the compaction of sand, gravel, crushed stone, as well as partially cohesive, mixed soils in confined spaces. The machine may only be used outdoors. Any other use is improper.
  • Page 5: Technical Description

    TECHNICAL DESCRIPTION / OPERATING HOURS RESTRICTION / ENVIRONMENT 3. TECHNICAL DESCRIPTION The machine consists of a 4-stroke OHV petrol engine with attached recoil starter, a clutch, a fuel tank, a spring-loaded tamping system, a tamping insert and a hand guide bar. The engine transmits the power via the tamping system and the tamping insert and generates the impact force for compacting the soil.
  • Page 6 SECURITY 6. SAFETY This section provides a comprehensive overview of all important safety aspects for adequate protection of the operator and for safe and trouble-free operation. Failure to follow the instructions and safety information contained in this manual may result in significant hazards. 6.1 Warnings Warning notices are marked with symbols in this operating manual.
  • Page 7 SECURITY must be instructed by personnel who are familiar with the machine. Only then may they operate the machine. First-time users should seek instruction from the seller to familiarize themselves with the characteristics of the motor-driven machine, its intended use and the necessary safety devices.
  • Page 8 SECURITY Never leave the machine running unattended. Only work when you are in good physical shape. Fatigue also leads to carelessness. You need to be particularly alert at the end of your working day. Carry out all work calmly and carefully. The operator is liable for all damage to third parties and their property.
  • Page 9 SECURITY 6.3 Personal protective equipment Appropriate protective clothing is required. When handling the machine, personal protective equipment must be worn.protective equipment (PPE)absolutely necessary to minimize the risk to the operator. The following protective measures must be observed: – Tight-fittingwork clothesthat does not hinder movement. It is primarily used to protect against being caught by moving parts.
  • Page 10 SECURITY Make sure that no fuel or oil gets into the ground (environmental protection!).Use suitable support. Carefully loosen the tank cap so that the existing pressure in the tank can slowly be released. Check the fuel lines, tank cap and tank for leaks or cracks. The machine must not be operated if there is such damage.
  • Page 11 Work on the electrical system may only be carried out by qualified electricians. Only use original LUMAG spare parts and accessories. The use of other spare parts and accessories increases the risk of accidents. We accept no liability for any resulting damage.
  • Page 12 SECURITY 6.6 Electrical system People wearing a pacemaker must not touch the live parts of the ignition system when the engine is running. 6.7 Residual hazards and protective measures Mechanical residual hazards Squeeze Careless operation of the machine can result in serious injuries. →...
  • Page 13 SECURITY danger from noise hearing loss Prolonged, unprotected work with the machine can lead to hearing damage. → Always wear hearing protection. Hazards from materials and other substances contact, inhalation The exhaust fumes from the machine can cause health damage. →...
  • Page 14: Information Symbols

    USED WARNING AND INFORMATION SYMBOLS WARNING AND NOTE SYMBOLS USED Symbols are provided on the machine to provide important information about the product and instructions for use. DANGER! This is about your safety. This symbol indicates a danger, warning or caution.
  • Page 15 USED WARNING AND INFORMATION SYMBOLS Wear safety shoes with a non-slip sole and steel toe cap. WaBeware of hot surfaces. Danger of burns! Do not touch hot engine parts. These remain hot for a short time even after the machine has been switched off. DANGER!Before commissioning, check that all screw connections are tight and tighten if necessary.
  • Page 16 The machine is always delivered fully assembled. Only the supplied hand guide bar needs to be mounted. If you have any questions or problems with the machine, please contact us. You can reach us by email: info@lumag-maschinen.de or by phone at +49 8571/92 556-0. Vibration rammer with petrol engine...
  • Page 17 ASSEMBLY ASSEMBLY 9.1 Installing and adjusting the hand guide The fastening material is located on the brackets. 1. Screw the hand guide bracket to both brackets using the 10mm Allen screw, a snap ring and a washer (x4), but do not tighten too much. 2.
  • Page 18: Machine Transport

    MACHINE TRANSPORT 10. MACHINE TRANSPORT Before transporting or moving the device or storing it indoors: – To avoid burns and to eliminate the risk of fire, switch off the machine's engine and allow it to cool down. – Disconnect the spark plug connector. –...
  • Page 19 PART NAME 11. PART NAME vibratory rammer throttle / engine off hand guide bar Motor air filter fuel tank stamping foot carrying handle tamping system gasoline engine top cover muffler Oil filler plug with dipstick Recoil starter starter handle fuel tank tank cap primer choke lever...
  • Page 20: Air Filter

    PART NAME engine off If a quick shutdown is required in an emergency situation, move the throttle lever all the way back to the OFF position (c). The engine will be switched off (ignition short- circuited). recoil starter/starter handle The starter is designed as a magneto ignition with spring return. Incorrect handling of the recoil starter can damage the starter.
  • Page 21: Operation

    OPERATION 12. OPERATION 12.1 Preparing the machine for initial commissioning – Make sure that all loose packaging material has been removed from the machine. – Check the machine and its components for damage. If there is visible damage, do not operate the machine! Please contact us or your dealer immediately.
  • Page 22 OPERATION engine oil oil level filling quantity approx. 0.1 liters Do not overfill! 12.3 Refueling DANGER Health and explosion hazards from combustion engines. Be careful when handling fuel! The engine's exhaust gases contain poisonous carbon monoxide. Being in an environment containing carbon monoxide can lead to unconsciousness and death.
  • Page 23 OPERATION Fill beyond the fuel filler neck. – Do not spill fuel, use suitable filling aids. – If fuel is spilled, wait until the vapors have dissipated before starting the engine. refueling 1. Clean the area around the fuel tank cap of dirt and foreign objects. 2.
  • Page 24 OPERATION 12.5 Starting the engine A NOTICE After transporting the machine lying down, place it upright and wait a few minutes until the engine oil has collected in the lower part of the crankcase. 1. Set the throttle lever to the FAST detent position (a). 2.
  • Page 25 OPERATION 12.7 Stamping – Keep machine clean and dry. – Operate the machine at full throttle to achieve maximum performance. – Guide the machine with both hands on the handle. Never let go of the guide handle when compacting. – Always walk behind the machine.
  • Page 26: Maintenance

    They must be aware of all dangers and risks associated with the device. Further work not described in this operating manual may only be carried out by your LUMAG specialist workshop or authorized specialist workshops. DANGER During all work on the machine –...
  • Page 27 MAINTENANCE 13.2 Maintenance plan The following maintenance work must be carried out regularly and observed in order to avoid damage and to not impair safety-relevant functions. Failure to do so may result in accidents! Daily First month All 6 Every year Every 3 months Task months or...
  • Page 28 MAINTENANCE 13.3 Engine oil oil level check Check the engine oil level with the engine stopped and level. 1. Remove the oil filler plug with dipstick and wipe clean. 2. Reinsert the dipstick into the oil filler neck without screwing it in, then remove it to check the oil level.
  • Page 29 MAINTENANCE 13.4 Air filter Cleaning the air filter frequently prevents carburetor malfunctions. Clean the air filter approximately every 10 - 20 hours of operation. More often in particularly dusty conditions. If the engine is operated without or with a damaged air filter element, dirt will enter the engine, causing rapid engine wear.
  • Page 30 MAINTENANCE 13.5 Spark plug The exhaust becomes very hot during operation and remains hot for a while after the engine has been switched off. NEVER touch the hot engine. Only work on the spark plug when the engine is cold! Adjusting/changing spark plugs 1.
  • Page 31 MAINTENANCE 13.6 Lubrication points Grease all pivot points of the machine. Grease specification: Multi-purpose grease with EP properties KP2K-20 lubrication points A - Grease crankcase with 4 - 5 stroke, as required. B - Grease the rammer lower part with 1 - 2 strokes each before each use. lubrication points 13.7 Stamping foot On a new machine, before each start-up or after replacing a new tamping foot, all...
  • Page 32 MAINTENANCE stamping foot A NOTICE The tamping foot assembly is always carried out with lock nuts, spring washers and washers. 13.8 Cleaning After each use, the cylinder cooling fins must be cleaned and any dust, dirt and deposits that have accumulated on the machine must be removed. Treat all bare parts, such as throttle levers, Bowden cables, safety bolts with an environmentally friendly oil (do not use grease!) 13.9 Long-term storage...
  • Page 33: Troubleshooting

    14. TROUBLESHOOTING Observe safety instructions! Any faults in the machine or engine that require major intervention should always be repaired by your LUMAG specialist workshop or an authorized specialist workshop. In the event of improper intervention, the warranty will be void.
  • Page 34: Technical Data

    TECHNICAL DATA 15. TECHNICAL DATA Model LVS-30GX drive motor HONDA GX35 1-cylinder 4-stroke OHV gasoline engine recoil starter starting system 35.8 displacement rated power kW (hp) 1.0 (1.4) 7000 engine speed 1/min fuel Unleaded regular gasoline RON95 variety 0.63 fuel tank capacity...
  • Page 35: Warranty / Guarantee

    LUMAG guarantees impeccable quality and, without prejudice to the statutory warranty, provides a guarantee in the event of material or manufacturing defects. The guarantee for LUMAG products is 24 months for exclusively private use, and 12 months for commercial or professional use or rental, from the date of delivery.
  • Page 36: Customer Service

    Monday to Thursday from 7.30 a.m. to 12 p.m. and 1 p.m. to 5 p.m., Friday from 7.30 a.m. to 12.30 p.m. Phone: + 49 / 8571 / 92 556-0 Fax: + 49 / 8571 / 92 556-19 E-mail: info@lumag-maschinen.de...
  • Page 37: Ec Declaration Of Conformity

    Phone: +49 / 8571 / 92 556-0 Fax: +49 / 8571 / 92 556-19 that the product Designation: Vibration rammer Type designation: LVS-30GX meets the essential protection requirements of the above-mentioned EC directives. Conformity is based on the following standards: EN 500-1:2006+A1...
  • Page 38: Components Of The Machine

    COMPONENTS OF THE MACHINE 18th COMPONENTS OF THE MACHINE Components, STAMPER LOWER PART...
  • Page 39 COMPONENTS OF THE MACHINE component, STAMPER UPPER PART Components, MOTOR...
  • Page 40 COMPONENTS OF THE MACHINE component, HANDGUARD BRACKET component, CLUTCH...
  • Page 41 NOTES ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________...
  • Page 44 Subject to change! Version LVS30GX (12.19 D) LUMAG GmbH /lumag.germany Rudolf-Diesel-Str. 1a D-84375 Kirchdorf a.Inn /Lumag machines Phone: + 49 8571/92556-0 Fax: + 49 8571/92556-19 info@lumag-maschinen.de e-mail: /+Lumag machines Internet: www.lumag-maschinen.de...

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