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Victaulic VE270FSD Operating And Maintenance Instruction Manual

Pipe roll grooving tools
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OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
VE270FSD and VE271FSD
PIPE ROLL GROOVING TOOLS
WARNING
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com.
REV_E
WARNING
Failure to follow instructions and warnings could result in death or
serious personal injury, property damage, and product damage.
• Before operating or servicing any pipe preparation tools, read all
instructions in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing protection
while working around this tool.
• Save this operating and maintenance manual in a place accessible to
all operators of the tool.
Original Instructions
TM-VE270/271FSD
TM-VE270/271FSD

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Summary of Contents for Victaulic VE270FSD

  • Page 1 If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK VIC, E-Mail: pickvic@victaulic.com.

  • Page 3: Table Of Contents

    TM-VE270/271FSD / Operating and Maintenance Instructions Manual TABLE OF CONTENTS Hazard Identification ....2 Roll Changing ..... 28 Lower Roll Removal For 3/4-inch/ Operator Safety Instructions .

  • Page 4: Hazard Identification

    . Store this manual in a clean, dry area where it is always readily available . Additional copies of this manual are available upon request through Victaulic . TM-VE270/271FSD_2 REV_E...
  • Page 5 . Never reach across moving parts . If the tool does not contain a safety foot switch, do not use the tool, and contact Victaulic . Do not over-reach. Maintain proper footing and balance at all times . Ensure that the safety foot switch is easily accessible for the operator .

  • Page 6: Introduction

    Follow the instructions for matching and lubricating tool components . 10. Use only Victaulic replacement parts and accessories . Use of any other parts may result in a voided warranty, improper operation, and hazardous situations . Refer to the “Parts Ordering Information”...

  • Page 7: Container Contents

    TM-VE270/271FSD / Operating and Maintenance Instructions Manual CONTAINER CONTENTS Qty. Description VE270FSD Tool Head with Mounting Table and Motor/Drive, Four Legs, Safety Foot Switch with Cord, and Hydraulic Hand Pump/Pump Support Assembly Lower Roll for 2 – 3 1/2-inch/DN50 – DN90 Carbon Steel Pipe Lower Roll for 4 –...

  • Page 8: Power Requirements

    POWER DRIVE REQUIREMENTS The VE270FSD is equipped with a 120 VAC 50/60-Hz motor . Maximum current draw is 15 amps . The VE271FSD is equipped with a 220 VAC 50/60-Hz motor . Maximum current draw is 8 amps . In addition, tools are equipped with the corresponding grounded plug .

  • Page 9: Tool Nomenclature

    • Operate the tool only with a safety foot switch. If the tool does not contain a safety foot switch, contact Victaulic. Contact Victaulic with questions regarding the safe and proper operation of tools: and hands. Web: victaulic.com E-Mail: pickvic@victaulic.com Phone: 1-800-PICK-VIC •...

  • Page 10: Tool Dimensions And Specifications

    TM-VE270/271FSD / Operating and Maintenance Instructions Manual TOOL DIMENSIONS AND SPECIFICATIONS 50.00 in/ 1270 mm* 32.00 in/ 44.00 in/ 813 mm* 1118 mm 15.62 in/ 397 mm 51.00 in/ 1295 mm* 32.75 in/ 832 mm* 26.50 in/673 mm Mounting Holes* 28.50 in/724 mm Mounting Holes* 41.50 in/1054 mm...

  • Page 11: Tool Setup

    1. Remove all components from the packaging, and ensure that all necessary items are included . Refer to the “Receiving the Tool” section . 2. The VE270FSD Roll Grooving Tool must be located on a level concrete floor or base . After an appropriate location is chosen, the tool must be leveled front to back and anchored securely .

  • Page 12: Pre-Operation Checks And Adjustments

    . PRE-OPERATION CHECKS AND ADJUSTMENTS Every Victaulic roll grooving tool is checked, adjusted, and tested at the factory prior to shipment . However, before operating the tool, the following checks and adjustments shall be made to ensure proper tool operation . In addition, the tool shall be inspected for any damage that may have occurred during shipping and handling .

  • Page 13: Pipe/Tubing Lengths Suitable For Grooving

    Never groove pipe that is shorter than the recommended lengths listed in this manual. Table 1 identifies the minimum pipe lengths that can be grooved safely by using Victaulic Roll Grooving Tools . In addition, this table identifies the maximum pipe lengths that can be roll grooved without the use of a pipe stand .
  • Page 14 TM-VE270/271FSD / Operating and Maintenance Instructions Manual TABLE 1 - PIPE LENGTHS SUITABLE FOR GROOVING Length Length Pipe Size inches/mm Pipe Size inches/mm Nominal Actual Nominal Actual Pipe Size Outside Pipe Size Outside inches or Diameter inches or Diameter inches/mm Minimum Maximum inches/mm Minimum Maximum...

  • Page 15: Long Pipe/Tubing Lengths

    TM-VE270/271FSD / Operating and Maintenance Instructions Manual LONG PIPE/TUBING LENGTHS When roll grooving pipe that exceeds the maximum length shown in Table 1, a roller-type pipe stand shall be used . The pipe stand shall be capable of handling the weight of the pipe, while allowing the pipe to rotate freely .

  • Page 16: Checking And Adjusting The Tool Prior To Grooving

    CHECKING AND ADJUSTING THE TOOL PRIOR TO GROOVING Every Victaulic roll grooving tool is checked, adjusted, and tested at the factory prior to shipment . However, before attempting to operate the tool, the following checks and adjustments should be made to ensure proper tool operation .
  • Page 17 TM-VE270/271FSD / Operating and Maintenance Instructions Manual 3a. Unlock the depth adjuster from the depth adjuster lock . 3b. Align the top edge of the depth adjuster with the lowest line position of the proper size and schedule markings . 3c.
  • Page 18 Failure to follow this instruction could cause joint failure, resulting in personal injury and/or property damage. 7a. If the groove diameter (“C” dimension) is not within Victaulic specifications, the diameter stop must be adjusted . 7b. Unlock the depth adjuster from the depth adjuster lock .

  • Page 19: Adjusting The Roll Guards

    • Always unplug the power cord before making any roll guard adjustments. Accidental start up of tool may result in serious personal injury. The VE270FSD guards must be adjusted every time rolls are changed, or when the pipe size or wall thickness changes .
  • Page 20 TM-VE270/271FSD / Operating and Maintenance Instructions Manual 5. Insert a length of pipe that is the correct size and schedule over the lower roll . Ensure that the pipe end contacts the lower-roll backstop flange . The pipe must rest directly on top of the roll and must not be skewed to one side or the other .

  • Page 21: Pipe Stabilizer Adjustment

    Failure to follow these instructions could result in serious personal injury. The pipe stabilizer for the VE270FSD is designed to prevent sway of pipe lengths in 8 – 12-inch/DN200 – DN300 sizes . The pipe stabilizer is required when grooving light-wall stainless steel pipe and 8-inch/ DN200 copper tubing .
  • Page 22 TM-VE270/271FSD / Operating and Maintenance Instructions Manual 2a. Loosen the stabilizer locking handle . 2b. Using the stabilizer handwheel, retract the stabilizer roller to clear the pipe when it is inserted onto the lower roll . WARNING Grooving rolls can crush or cut fingers and hands. •...
  • Page 23 TM-VE270/271FSD / Operating and Maintenance Instructions Manual CAUTION • DO NOT adjust the stabilizer roller to push the pipe to the left and off center from the rolls. Increased pipe-end flare and shortened roll life will result if the pipe is pushed to the left and off center.

  • Page 24: Grooving Short Pipe Lengths

    TM-VE270/271FSD / Operating and Maintenance Instructions Manual GROOVING SHORT PIPE LENGTHS CAUTION • This tool must be used ONLY for roll grooving pipe designated in the applicable “Roll Groove Specifications” section of this manual. Failure to follow this instruction could overload the tool, resulting in reduced tool life and/or damage to the tool.
  • Page 25 TM-VE270/271FSD / Operating and Maintenance Instructions Manual WARNING Grooving rolls can crush or cut fingers and hands. • Always turn off the main power supply to the tool before making any tool adjustments. • Loading/unloading pipe will place your hands close to the rollers. Keep hands away from the grooving rolls and the roller on the pipe stabilizer during operation.
  • Page 26 TM-VE270/271FSD / Operating and Maintenance Instructions Manual 8. Depress and hold down the safety foot switch . The pipe will begin to rotate clockwise when viewed from the front of the tool . As the pipe rotates, begin forming the groove by pumping the handle of the hydraulic hand pump slowly .

  • Page 27: Grooving Long Pipe Lengths

    TM-VE270/271FSD / Operating and Maintenance Instructions Manual GROOVING LONG PIPE LENGTHS CAUTION • For long pipe lengths, ensure that the pipe stand is positioned properly to minimize pipe-end flare. • DO NOT install couplings on pipe that exceeds the maximum allowable flare. •...
  • Page 28 TM-VE270/271FSD / Operating and Maintenance Instructions Manual 4. If the tool is properly set up in a level position, but the back end of the pipe is higher than the end being grooved, the pipe may not track . In addition, excessive flare may occur on the pipe end . Refer to the “Tool Setup”...
  • Page 29 TM-VE270/271FSD / Operating and Maintenance Instructions Manual 9. Insert a length of pipe that is the correct size and thickness onto the lower roll . Ensure that the pipe end contacts the lower-roll backstop flange completely . Remove hands from the pipe . 10.

  • Page 30: Roll Changing

    ROLL CHANGING VE270FSD Roll Grooving Tools are designed with rolls to accommodate several pipe sizes and materials, which eliminates the need for frequent roll changes . When a different pipe size or material is required for grooving, the upper and lower rolls must be changed .

  • Page 31: Dn50 And Larger Sizes

    TM-VE270/271FSD / Operating and Maintenance Instructions Manual 2. With a wrench engaged on the square end of the lower roll assembly, loosen and remove the lower roll assembly by turning clockwise . Store the lower roll assembly in the roll storage bag provided with the tool .

  • Page 32: Upper Roll Removal For All Sizes

    TM-VE270/271FSD / Operating and Maintenance Instructions Manual 3. Remove the nut and lower roll from the arbor as shown above . UPPER ROLL REMOVAL FOR ALL SIZES 1. Using a wrench, loosen and remove the upper roll bolt as shown above . Place the upper roll bolt in a safe location .

  • Page 33: Upper Roll Installation For All Sizes

    TM-VE270/271FSD / Operating and Maintenance Instructions Manual 3. When the stud has stopped moving the arbor outward, pull the arbor assem bly out of the tool’s main shaft . Store the arbor assembly in a safe location . NOTICE • The arbor could become difficult to remove from the main shaft if insufficient lubrication was applied.

  • Page 34: Dn25 - Dn40 Sizes

    TM-VE270/271FSD / Operating and Maintenance Instructions Manual 3. Slide the upper roll assembly carefully onto the upper shaft with the red plate facing out . Loosen the roll guards, if necessary, to ease installation . Ensure that the red plate engages the two pins on the arm and that it contacts the front of the upper shaft .

  • Page 35: Arbor Installation Procedure For 2-Inch/Dn50 And Larger Sizes

    2. Apply a light coating of mechanical assembly spray (supplied with the tool and available from Victaulic) to the lower roll assembly . 3a. Insert the lower roll assembly carefully into the main shaft, making sure it is seated fully . It may be necessary to rotate the lower roll assembly to align its square back end with the main shaft .

  • Page 36: Lower Roll Installation For 2-Inch/Dn50 And Larger Sizes

    TM-VE270/271FSD / Operating and Maintenance Instructions Manual 3a. Insert the arbor carefully into the main shaft, making sure it is seated fully . It may be necessary to rotate the arbor to align its square back end with the main shaft . 3b.

  • Page 37: Maintenance

    . Preventive maintenance during operation will pay for itself in repair and operating savings . Replacement parts must be ordered from Victaulic to ensure proper and safe operation of the tool . LUBRICATION After every eight hours of operation, lubricate the tool . Always lubricate the upper roll bearings when rolls are changed .
  • Page 38 3/4-inch/DN20 and 1 – 1 1/2-inch/DN25– DN40 lower roll and lightly lubricate with the proper lubricant (mechanical assembly spray supplied with the tool and available from Victaulic) . 5d. Reassemble the 3/4-inch/DN20 and 1 – 1 1/2 inch/DN25– DN40 lower roll assembly . Lubricate the needle bearing .

  • Page 39: Hand Pump Hydraulic Fluid

    TM-VE270/271FSD / Operating and Maintenance Instructions Manual CHECKING AND FILLING HYDRAULIC HAND PUMP HYDRAULIC FLUID The hydraulic fluid level in the hydraulic hand pump must be checked a minimum of every six months (depending on tool usage), or if pumping feels spongy . 1.

  • Page 40: Recommended Lubricants

    TM-VE270/271FSD / Operating and Maintenance Instructions Manual 3. To bleed air from the system, hold the entire hydraulic hand pump so that the hydraulic fill plug end is ABOVE the hydraulic cylinder . This will prevent siphoning of fluid from the hydraulic cylinder through the hydraulic hand pump .

  • Page 41: Parts Ordering Information

    PARTS ORDERING INFORMATION VAPS224 VICTAULIC ADJUSTABLE PIPE STAND When ordering parts, the following information is required for Victaulic to process the order and send the correct part(s) . Request the RP-270FSD Repair Parts List for detailed drawings and parts listings .

  • Page 42: Troubleshooting

    Larger diameter pipe sways or Incorrect pipe stabilizer adjustment. Move the pipe stabilizer in or out until the pipe rotates smoothly. If a vibrates from side to side. pipe stabilizer is not installed, contact Victaulic to order the kit. TM-VE270/271FSD_40 REV_E...
  • Page 43 Ensure that pipe is against the lower-roll backstop flange. Refer to the pipe is not tracking properly. “Long Pipe Lengths” section for proper pipe stand positioning. In the event of tool malfunction outside the scope of the troubleshooting section, contact Victaulic Engineering Services for assistance. REV_E...

  • Page 44: Roll Part Numbers

    TM-VE270/271FSD / Operating and Maintenance Instructions Manual ORIGINAL GROOVE SYSTEM RX ROLL PART NUMBERS (OGS) AND “ES” SCHEDULE 5S AND 10S ROLL PART NUMBERS STAINLESS STEEL PIPE – COLOR-CODED SILVER STEEL AND STAINLESS STEEL PIPE – COLOR-CODED BLACK Pipe Size Roll Part “ES”...

  • Page 45: Link To Groove Specifications

    For the most up-to-date information regarding OGS roll groove specifications, reference the current revision of Victaulic publication 25 .01, which can be viewed/downloaded by scanning the mobile QR code link to the right, or by clicking on this desktop link: https://www .
  • Page 48 OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL VE270FSD and VE271FSD TM-VE270/271FSD 2469 REV E UPDATED 04/2024 RM00270000 VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND/OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND/OR OTHER COUNTRIES. © 2024 VICTAULIC COMPANY. ALL RIGHTS RESERVED.

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