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Terberg OMNITRADE e Manual

Manual bin lift system
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Manual Bin Lift System
OMNITRADE (e)
30991

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  • Page 1 Manual Bin Lift System OMNITRADE (e) 30991...

  • Page 3: Table Of Contents

    4.1 General maintenance 4.2 Daily maintenance 4.3 Weekly maintenance 4.4 Six-weekly maintenance 4.5 Annual maintenance 4.6 Six monthly maintenance Omnitrade e 4.7 Two yearly maintenance Omnitrade e 4.8 Four yearly maintenance Omnitrade e 4.9 Troubleshooting 4.10 Fault blink code 4.11 Open the hydraulic system 4.12 Alarm codes...

  • Page 4: Foreword

    WARNING: WARNING © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.
  • Page 5 Each bin lift is provided with a type plate with the type indication, machine number and year of construction. The type plate can be found on the R /H side of the frame. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved.

  • Page 6: Introduction

    L/H or R/H side. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 7: Technical Specifications

    Maximum electrical power 4-wheel containers 4.5 kW (5000N) © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.
  • Page 8 To empty bin/container types other than those listed above, is not permitted with this bin lift system. If in doubt, contact your distributor. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 9: Safety

    Never use the bin lift as a hoisting instrument. No vehicle may be towed with the towing cable attached to the bin lift system. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 10: Safety Instructions During Operation, Maintenance And Repair

    Press the emergency stop switch prior to cleaning. Clean these parts and keep them as dry as possible, for example with a broom. Never use defrosting liquids to clean the bin lift! © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved.

  • Page 11: During Maintenance And Repair

    Never bridge or replace electrical fuses by a fuse with a higher capacity. When dismantling, disconnect the plugs and couplings from the vehicle. Following a collision involving the bin lift system Terberg must assess whether the bin lift system is still safe to use or first needs to be repaired.
  • Page 12 2. Press the dark blue DOWN button to lower the lifting chair Press the light blue UP button to raise the lifting chair. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 13 4. If necessary, remove the bin / container from the bin lift system. The bin lift system is ready for use. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 14: Safety Signs

    4. Warning 5. Emergency stop 6. Read the manual © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.
  • Page 15 10. CE-marking (EU) - UKCA (UK) 11. Terberg logo 9. Maximum weight bins and containers © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 16: Bin Lift Operation

    3.2 Warning and tips NOTE Before you start to use the bin lift system, read the operating instructions. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 17: Daily Checks

    Footboards (optional) Check the operation of the foot boards. Check the mounting of the foot boards. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 18: Loading Bags And / Or Bulky Waste

    A on the L/H side. b. simultaneously rotate the hopper plate all the way down. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 19: Loading With The Pick-Up Comb - 2 Wheel Bins

    Press the dark blue DOWN button to lower the bin. b. Remove the bin as soon as the wheels touch the ground. Shake function © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 20 Press the light blue UP button to raise and empty the bin. You find the button on either side of the bin lift. 5. Remove the bin. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 21: Loading With The Pick-Up Comb - 4 Wheel Containers

    Shake function (compostable waste) If refuse gets stuck in the container, use the shake function. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 22 Press the dark blue DOWN button to lower the bin. b. Remove the bin as soon as the wheels touch the ground. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 23: Single Man Trade (Smt)

    Press the light blue UP button to raise and empty the container. You find the button on either side of the bin lift. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 24 Press the dark blue DOWN button to lower the bin. e. Remove the bin as soon as the wheels touch the ground. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 25: Loading With The Pick-Up Arms(Optional)

    Press the light blue UP button to raise and empty the bin. You find the button on either side of the bin lift. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 26: Travel Height And Foot Boards

    When you drive over large obstacles or uneven terrain, it is important to place the foot boards in the transport position and tllt the bin lift up for adequate ground clearance. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 27 Transport Loading Riding © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.

  • Page 28: Maintenance And Cleaning

    Secure the tilt frame against sagging (hoist, struts, etc.) before you work on it. Never alter or remove any of the installed safety features. Always adhere to the maintenance interval, specified by Terberg Machines B.V. 4.2 Daily maintenance We recommend to clean the bin lift system at the end of every working day.

  • Page 29: Weekly Maintenance

    Multifak EP2 Texaco (or equivalent). © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 30 Check the bin lift for any faulty or damaged parts. Check that there are no oil leaks. Check the wiring for damage. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 31: Six-Weekly Maintenance

    CAUTION Rectify any identified faults before the bin lift is put into service. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 32: Annual Maintenance

    Check the electrical wiring, electrical connections and control stations for the entry of wiring moisture. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 33: Six Monthly Maintenance Omnitrade E

    © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.

  • Page 34: Fault Blink Code

    2. Put the bin lift temporarily into the ‘Position sensor’ calibration mode and hold the UP button for two minutes. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 35 After carrying out work, always check that the system is synchronised and in alignment. Only then put it back into operation. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 36: Alarm Codes

    © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 37 The bin is presented wrong, please present the bin in a normal way. Check the comb sensor. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 38 00.1 always higher than 100 , lower than 900) Recalibrate the position sensors. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.
  • Page 39 The xxx nr. Explains the following error. domestic If an external so no Terberg VDH or Datamanager TMID7009 is mounted: Only message IDENT STOP L/H is displayed. VDH or data-manager TMID7009: xx: LIST STOP xxx : block lifter tag is listed for stop...
  • Page 40 Check start and stop positions weighing win- domestic dow and the lifter speed settings . © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 41 Message will be ERROR reset as soon as input is deactivated. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 42 © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.
  • Page 43 NO ZERO CALIB. POINT © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.
  • Page 44 TMDW9020 TMDW9020 Weighing system information INFORMATION © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.
  • Page 45 VDH9020 ident stop. IDENT STOP TRADE © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.

  • Page 46: Dimensions Bin Lift System And Compactor Body

    1920 (OmniTRADE 2.5) 2100 (OmniTRADE 2.2) 2400 (OmniTRADE 2.5) © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.

  • Page 47: Required Dimensions Of The Compactor Body

    This function stops the compactor and container from coming into contact with each other (anti-collision). © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 48: Installation

    When you mount the bin lift at a height of 950 mm or more, you must mount the hopper plate at the highest position. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 49 Installation on the body using Terberg Machines mounting/interface frame Apply a pattern of holes to the rear of the refuse collection vehicle as shown in the drawing below. Install a refuse guide plate at an angle of least 45° (see drawing). This plate guides the refuse into the hopper.

  • Page 50: Installation Of The Body (Without Mounting Frame)

    When you mount the bin lift at 950 mm or higher, you must mount the hopper plate at the highest position © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 51: Footboards: Installation Advice

    Connect the sensors of the foot boards according to the recommendation of the body manufacturer. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 52: Hydraulic Connection

    The oil filter in the refuse handling body should have a filter rating of 25 microns. Return (T) Supply (P) © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 53 Use absorbents to avoid pollution of the envirnment. NOTE Read the operating instructions before you use the bin lift. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 54: Electrical Connection

    Put the plug from the bin lift into the socket on the compactor body. Electrical plugs and sockets © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 55 It makes data communication possible between the various components (bin lift, identification system, weighing system, and the like) of the refuse collection vehicle. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 56 Output Position of packer plate safe from ground level (+24V) © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.

  • Page 57: Installation Push Button Control Station

    This will confuse the operators of the bin lift and result in errors and possibly accidents. Procedure © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...
  • Page 58 1. Attach the mounting plate of the push button box to the RVC. 2. Connect the power plug of the push button box to the electrical ciircuit of the RVC © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 59: Hydraulics

    For topping up, the viscosity of the hydraulic oil as well as the oil change intervals, see the user manual of the body manufacturer. CAUTION Terberg Machines cannot be held liable for damage that occurs to the bin lift system as a consequence of using dirty oil. CAUTION All forms of warranty laps if it is found that the set pressures and flow rates have been changed.
  • Page 60 Coil 24 Volt 10431 Pressure sensor © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.
  • Page 61 Description 22645 Test nipple M16 © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.
  • Page 62 38825) 10 Cylindercatcherbar ( 14177) © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.

  • Page 63: Electrical

    A.02 A.05 A.05 © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.
  • Page 64 4.Blind plug N1 R/H Start sensor R/H N11 Sensor 4-wheel recogition © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.

  • Page 65: Electrical Diagram

    8.2 Electrical diagram 29035 37702 © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm 03/12/21 or any other means without prior written permission from the publisher.

  • Page 66: Decommissioning (Disposal)

    Use collecting trays / absorbents to avoid polluting the environment WARNING Always use personal protection equipment to avoid contact with the skin and eyes © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

  • Page 67: Terberg Connect

    9 Terberg Connect Terberg Connect gives the fleet manager a detailed overview of his fleet of RCVs. It can provide him with detailed information per RCV on the body, bin lifter, chassis and weighing / RFID system. It is possible to edit certain settings to ensure continuity when switching between refuse types or areas.

  • Page 68: Options

    To offer extra protection to the bin lift operators, the bin lift can be equipped with foot boards and handles on either side of the bin lift. Weighing system Description of the TMDW system TMDW stands for Terberg Machines Dynamic Weighing. There are three different TMDW setups: RFID Only, sends tag number Weighing Only sends weighing related data like bin or container, L/H or R/H, time, and net, gross and tarre.
  • Page 69 You can import this (*.csv) file into your back office software or open it with MS Excel.You can add, delete or edit your e-mal address for a specific RVC in Terberg Connect. Another possibility is to place the collection records on a FTP server instead of sending them by email.
  • Page 70 Also possible is that the Stop/Go list is picked up by the server from your FTP site and sent directly to the TMDW Connect module on the vehicle. © Terberg Machines B.V., IJsselstein, The Netherlands 30991 All rights reserved. No part of this book may be reproduced, stored in database or retrieval system,...

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Omnitrade 2.2Omnitrade 2.5

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