Follett Ice Pro DB1000 Installation, Operation And Service Manual
  1. Manuals
  2. Brands
  3. Follett Manuals
  4. Ice Maker
  5. Ice Pro DB1000
  6. Installation, operation and service manual
Follett Ice Pro DB1000 Installation, Operation And Service Manual

Follett Ice Pro DB1000 Installation, Operation And Service Manual

Automatic ice bagging and dispensing system
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Ice Pro ™ DB1000 Series Automatic
Ice Bagging and Dispensing System
Installation, Operation and Service Manual
801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
00109710R15

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Ice Pro DB1000 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Follett Ice Pro DB1000

Summary of Contents for Follett Ice Pro DB1000

  • Page 1 Ice Pro ™ DB1000 Series Automatic Ice Bagging and Dispensing System Installation, Operation and Service Manual 801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com 00109710R15...

  • Page 3: Welcome To Follett

    Before you begin After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify the shipper immediately and contact Follett Corporation so that we can help in the filing of a claim, if necessary.

  • Page 4: Specifications

    Dispenser can accommodate most cube/cubelet ices up to 1" square or Chewblet ice (made by Horizon ice machines). Crushed, flake, or nugget ice cannot be used. Use of these ices can jam dispenser and void warranty. For questions about ice compatibility, call Follett’s technical service group toll free at (877) 612-5086 or +1 (610) 252-7301.

  • Page 5: Dimensions And Clearances

    Dimensions and clearances Front view Side view 52.0" 45.5" (1321mm) (1156mm) 71.75" (1823mm) 12" (305mm) Service Clearance 27.35" 31" (695mm) (788mm) max. bag max. cart 7" (18mm) 9.5" 22.5" (572mm) 34" (242mm) 1" FPT drain (864mm) 1" FPT drain 46.75" (1188mm) Notes Special top required for icemakers weighing more than 800 lbs (364kg).

  • Page 6: Installation

    Installation Fig. 1 Door Entry Some disassembly may be necessary to gain access through door openings with a width of 34.25" (850mm) to 45.5" (1156mm). Note: Disassembly is NOT necessary for gaining entry through door openings larger than 45.5" (1156mm) 1.
  • Page 7 Fig. 4 5. Remove transfer case with two latches (Fig. 4.1). 6. Remove ice deflection plate by lifting up (Fig. 4.2). 7. Remove auger by lifting up (Fig. 4.3). 8. Remove auger tube by lifting up. Note position of locating slot on lower end for reinstallation (Fig.
  • Page 8 Fig. 7 11. Remove auger motor bracket with 8 screws (Fig 7). 12. Remove bag pin bracket with two thumbscrews (Fig. 7). 13. The unit's width may be further reduced by removing the upper Fig. 8 ice storage section (Fig. 8). This reduces unit width by 1.75" (45mm) to an overall width of 34"...

  • Page 9: Utility Connections

    Locating unit Fig. 9 A minimum of 12" (305mm) to the left of the unit must be unobstructed for service clearance (see dimensions and clearances). Leg extension accessory Raise unit off feet. Remove each standard foot channel with four carriage bolts (Fig.
  • Page 10 The Ice Pro model DB100SA includes 250 bags. 1. Begin using the bags by locating the bagger starter kit and following the the instructions for bag wicket on page 10. 2. Follett recommends ordering new replacement bags immediately and confirming delivery date. Bag stand The bag stand platform may be raised or lowered to accommodate multiple bag sizes (Fig.

  • Page 11: Cleaning And Sanitizing

    Review operation procedures with appropriate operations person. Give manual to appropriate operations person. Cleaning and sanitizing Fig. 14 Solution A – Cleaning solution: Combine 1 oz (30ml) bleach with 2 gal (8L) hot water or use an equivalent sanitizer and mix for 200 ppm. Solution B –...

  • Page 12: Operation

    Operation How the dispenser works Follett’s Ice Pro bagging and dispensing system is available in manual or semi-automatic ice dispensing and bagging configurations. The semi-automatic model includes a blower to puff bags open for high volume, hands- free dispensing, bag holder pins for use with wicketed bags and programmable dispense timer.

  • Page 13: Control Functions

    Control functions Model DB1000SA – Semi-automatic ice bagging and dispensing system controls 1. Open bag Press to turn on blower. 2. Adjust time 3. Dispense ice Automatically blows open Press +/– to change timed Press Timed once to dispense one bag at a time Press dispense duration in seconds automatically.
  • Page 14 Bag pin – installing wickets Fig. 16 (Model DB1000SA only) Note: Bags must be placed behind rear stainless chute. 1. Move chute lever to down position (Fig. 16.1). 2. Transfer bags from wicket to bag pins by removing cardboard backing and sliding 15 to 20 bags onto pins at a time until posts are full (Fig.
  • Page 15 Service Fig. 20 Agitator removal 1. Remove all ice from dispenser. 2. Disconnect power to dispenser and icemaker. 3. Remove window from upper ice storage section. 4. Remove connection pin from left side of agitator bar (Fig. 20). 5. Move agitator bar toward left dispenser wall (Fig. 21.1) while pulling out the right side from bearing (Fig.

  • Page 16: Wiring Diagram

    Wiring diagram Serial Number D51557 and below P29-2 P29-1 P28-2 P28-1...
  • Page 17 Wiring diagram Serial Number D51558 and above DB1000 - ICE PRO SCHEMATIC DB1000SA - ICE PRO SCHEMATIC OPERATOR INTERFACE TIMED MODE BAG OPEN INCREASE TIMED MODE START/STOP START/STOP MANUAL LED1 START/STOP TIMED MODE BLOWER MOTOR DECREASE ON INDICATOR TIMED MODE STOP DB1000SA 46 BLK...

  • Page 18: Before Calling For Service

    Blower duct missing or out of Reinstall/re-position blower duct position No power to blower moto Check fuses and output power at operator control pane If problems persist after following this basic troubleshooting guide, call Follett’s technical service department at (877) 612-5086 or (610) 252-7301.

  • Page 19: Replacement Parts

    Replacement parts Serial Number E00005 and below Reference # Description Part # Panel, access, side 00109751 Latch, hopper 00109769 Tensioner (includes mounting hardware) 00109777 Bearing (includes mounting hardware) 00109785 Sprocket, agitator (includes key) 00109793 Sprocket, drive 00109801 Sprocket, idler (includes mounting hardware) 00109819 Frame, outer bearing support (includes (2) bearings, mounting hardware) 00109827...
  • Page 20 Serial Number E00006 and above Reference # Description Part # Panel, access, side 00109751 Latch, hopper 00109769 Bearing (includes mounting hardware) 00109785 Sprocket, agitator (includes key) 00109793 Sprocket, drive 00109801 Sprocket, idler (includes mounting hardware) 00109819 Frame, outer bearing support (includes (2) bearings, mounting hardware) 00109827 Hardware, mounting, agitator motor 00109835...
  • Page 21 Reference # Description Part # Hood, dispense 00109918 Cover, dispense (includes mounting hardware) 00109926 Bag stand (includes (2) 00104299) 00109934 Drain pan 00925503 Handle, insert 00104299 Panel, access, front (includes handle) 00109959 Chute, outer, dispense 00109967 Bracket, bag hanger (includes (2) bag support pin, (2) t-nut, (2) thumbscrew) 00109975 Chute, inner, dispense 00109983...
  • Page 22 21 22 Reference # Description Part # Tube, auger 00100958 Auger 208816 Deflector, ice 00110106 Plate, lower, auger drive 00110114 Plate, cover, auger drive 00110122 Chain, auger drive 208935 Latch, auger drive 00110148 Coupling, auger motor 00110155 Not shown Drive shaft and coupling, auger 00112334 Transmission, auger drive (includes lower plate, cover plate, chain, latch, coupling and 00110163...
  • Page 23 Reference # Description Part # Bearing, agitator support 00110254 Kit, shaft seal, agitator (includes mounting hardware) 00110312 Gasket, tube seal, auger 00102061 Kit, tube seal, auger (includes gasket and base seal) 00110320 Base, seal 00101246 Seal, agitator 00103911 Collar, seal 00101535 Hardware, mounting, shaft seal (set of 4) 00110338...
  • Page 24 Serial Number D51557 and below Reference # Description Part # Inverter, auger 00146241 Inverter, agitator 00146258 Terminal strip 00110361 Fuse holder 00105411 Fuse, 10 amp 208823 Relay 00110387 Potentiometer, agitator speed 00110395 Switch, rocker 208867...
  • Page 25 Serial Number D51558 and above Reference # Description Part # Inverter, auger 00925651 Inverter, agitator 00925651 Fuse holder 00105411 Fuse, 10 amp 208823 Switch, rocker 208867...
  • Page 26 Serial Number D51557 and below DB1000-SA DB1000 Reference # Description Part # DB1000–SA Control board (green display) 00104521 Control board (red display) – obsolete. Use retrofit kit 00129833 below. — Terminal strip 00110411 Control knob 00105528 Switch, stop 00105429 Switch, start 00101212 Label, console (green display) 00106054...
  • Page 27 Serial Number D51558 and above DB1000-SA DB1000 Reference # Description Part # DB1000–SA Control board 00924597 Control board (red display) – obsolete. Use retrofit kit 00129833 below. — Terminal strip 00110411 Label, green display 00902270 Fuse holder 208915 Cover, console (green display – includes label) 00129858 Not shown Fuse, 1 amp...
  • Page 28 Warranty Registration and Equipment Evaluation Thank you for purchasing Follett  ® equipment. We hope you find that our equipment meets or exceeds your expectations, as our goal is to deliver high value products and services that earn your complete satisfaction! Please review the enclosed installation and operations manual.

Table of Contents