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Vents AV01 UVU 1000 A30 Series User Manual

Unidirectional ventilation units
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USER'S MANUAL
AV01 UVU 1000 ... A30/31/32
AV02 UVU 2000 ... A30/31/32
AV04 UVU 4000 ... A30/31/32
AV06 UVU 6000 ... A30/31/32
AV06 UVU 8000 ... A30/31/32
Unidirectional ventilation units

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Summary of Contents for Vents AV01 UVU 1000 A30 Series

  • Page 1 USER'S MANUAL AV01 UVU 1000 ... A30/31/32 AV02 UVU 2000 ... A30/31/32 AV04 UVU 4000 ... A30/31/32 AV06 UVU 6000 ... A30/31/32 AV06 UVU 8000 ... A30/31/32 Unidirectional ventilation units...

  • Page 2: Table Of Contents

    Airvents AV01/02/04/06 UVU CONTENTS Safety requirements ..................................3 Purpose ........................................ 5 Delivery set* ...................................... 5 Designation key ....................................5 Technical data ....................................6 Design and operating principle ............................11 Unit transportation ..................................14 Mounting and set-up .................................. 15 Connection to power mains ..............................19 Automation .......................................

  • Page 3: Safety Requirements

    SAFETY REQUIREMENTS This unit is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the unit by a person responsible for their safety. Children should be supervised to ensure that they do not play with the unit.
  • Page 4 Do not use the unit in a hazardous or explosive environment containing spirits, gasoline, insecticides, etc. Do not close or block the intake or extract vents in order to ensure the efficient air flow. Do not sit on the unit and do not put objects on it.

  • Page 5: Purpose

    PURPOSE The unit is designed to filter, supply, heat up or cool down the supply purified air in houses, offices, hotels, cafés, conference halls, and other utility and public spaces. Transported air must not contain any flammable or explosive mixtures, evaporation of chemicals, sticky substances, fibrous materials, coarse dust, soot and oil particles or environments favourable for the formation of hazardous substances (toxic substances, dust, pathogenic germs).

  • Page 6: Technical Data

    Airvents AV01/02/04/06 UVU TECHNICAL DATA The product is used either in a closed room or under a canopy. In case of low negative ambient temperatures, the drainage and the pipework systems connected to the unit must be provided with frost protection. In water heat exchangers (if any), the appropriate heat medium temperature must be ensured and a glycol mixture must be used to make its freezing impossible.
  • Page 7 Overall and connection Water Model Electric heater Water cooler DX cooler dimensions of the heater casing Fig. 2 AV02 UVU 2000-HW4-CDX4 Fig. 1 AV02 UVU 2000-HE36,0 Fig. 1 AV02 UVU 2000-HE18,0 Fig. 1 AV02 UVU 2000-HW2 Fig. 1 AV02 UVU 2000-CW2 Fig.
  • Page 8 Airvents AV01/02/04/06 UVU Overall and connection Water Model Electric heater Water cooler DX cooler dimensions of the heater casing Fig. 1 AV06 UVU 6000-HE48,0 Fig. 1 AV06 UVU 6000-HW2 Fig. 1 AV06 UVU 6000-CW2 Fig. 1 AV06 UVU 6000-HW4 Fig. 1 AV06 UVU 6000-CW4 Fig.
  • Page 9 Overall and connection dimensions of the models’ casings Fig. 1 8xM8 Standard casing size AV01 AV02 1170 1060 AV04 1300 1227 1650 1462 1540 1390 1330 AV06 1300 1227 1825 1632 1710 1560 1500 www.ventilation-system.com...
  • Page 10 Airvents AV01/02/04/06 UVU Fig. 2 8xM8 Standard casing size AV01 1087 1016 AV02 1087 1016 1170 1060 AV04 1600 1527 1650 1462 1540 1390 1330 AV06 1600 1527 1825 1632 1710 1560 1500 Technical specifications of the particular model are indicated on the unit casing. www.ventilation-system.com...

  • Page 11: Design And Operating Principle

    DESIGN AND OPERATING PRINCIPLE The unit's casing (item 1) is made from the following materials: the external panel – aluminum zinc, the internal panel – galvanized steel. The unit casing has mounting brackets with anti-vibration connectors for ceiling mounting (item 2). The air flow direction is indicated by the arrow on the fan casing.
  • Page 12 Airvents AV01/02/04/06 UVU The figure below shows the internals of the left and right version of the units with the removable cover removed. The air flow direction is indicated by the arrows. • air filter with G4 filtration class (item 1); •...
  • Page 13 The unit supplies heated and filtered outdoor air into the room. The unit uses a frameless centrifugal fan directly driven by an external rotor motor. The fan impeller blades are curved backwards. The motor is equipped with built-in thermal protection. After filtration, the air passes through the electric or water heater.

  • Page 14: Unit Transportation

    Airvents AV01/02/04/06 UVU UNIT TRANSPORTATION Store and transport the unit in the manufacturer’s original packaging box only. Adequately secure the units before transporting and set additional protection to prevent potential mechanical damage or precipitation ingress. Hoisting and handling operations can only be performed by qualified professionals authorized to handle hoisting equipment and knows the corresponding principles and security requirements.

  • Page 15: Mounting And Set-Up

    MOUNTING AND SET-UP READ THE USERS MANUAL BEFORE INSTALLING THE UNIT. BEFORE INSTALLING ADDITIONAL EXTERNAL DEVICES, READ THE APPROPRIATE USER MANUALS ALL OPERATIONS DESCRIBED IN THIS USER’S MANUAL MUST BE PERFORMED BY QUALIFIED PERSONNEL ONLY, PROPERLY TRAINED AND QUALIFIED TO INSTALL AND MAINTAIN VENTILATION EQUIPMENT.
  • Page 16 Airvents AV01/02/04/06 UVU The ventilation units are designed as monoblock units with additional accessories: heating, cooling, which are located inside the unit’s casing. The electric heater (preheater) may partially be located outside of the unit casing, in a separate section, if there is not enough room available for installation of the desired power option of the preheater inside the casing.

  • Page 17: Condensate Drainage

    Connecting a water heat exchanger and a DX cooler Do not apply mechanical pressure (force) to the pipes while connecting the heater and cooler! The maximum pressure of the heat transfer medium must not exceed 1.5 MPa. It is recommended to use ball valves designed to cut the flow of the heat transfer medium of the water heater (cooler) in case of emergency dismantling without releasing the heat transfer medium from the equipment.
  • Page 18 Airvents AV01/02/04/06 UVU Connecting the unit to a ventilation system The following accessories are used to connect the unit to a ventilation system: • air flow regulator RRV P • rectangular flexible joint (rectangular duct compensator) VVG AV • flange adapter FP Application of accessories to appropriate dimensions of the units is shown in the table: AV01 AV02...

  • Page 19: Connection To Power Mains

    CONNECTION TO POWER MAINS Electrical installation work may only be performed by a qualified specialist who must follow the instructions in this user's manual and take into account the applicable legal and safety regulations. Before installing the electrical components: Ensure that the unit is switched off. •...
  • Page 20 Airvents AV01/02/04/06 UVU Installation of inline temperature sensor Installation of the air temperature sensor necessary to control the operation of heaters and coolers. Cable gland White Brown Terminal box Mounting ange Aluminium bulb Sensor cable supplied with sensing element To ensure the most accurate temperature measurement, the supply air sensor must be installed in the indoor supply air duct, downstream of all heating/cooling elements, at a distance of at least two duct diameters from the nearest heat exchanger or from the outermost element of the ventilation system.

  • Page 21: Automation

    AUTOMATION Automation included in the delivery set is an inseparable part of each ventilation and air conditioning unit, which enables the possibility of smooth control and long and trouble-free operation, preventing operation faults and severe alarms. In addition to the automation unit, other elements may be included: air damper actuators, pressure, temperature, humidity, CO2 and air flow sensors, humidifiers and triac controllers.
  • Page 22 Airvents AV01/02/04/06 UVU Replacement table of circuit breakers for their analogs for power supply protection of the supply air fan Rated current [A] 3.15 Manufacturing factory LITTELFUSE EATON/BUSSMANN ESKA Equipment code 02183.15MXP BK1-S506-3-15-R 522.522 Breaking current Circuit breaker size 5x20mm Circ.

  • Page 23: External Wiring Diagram

    External wiring diagram ~400V ~ Y U ~ Y U N L1 N L L1 -t° -t° -t° POWER 1 FCP1 DPT1 ~400V Control board CCU1 (General) ~400V Control board POWER 2 -t° TK90-2 TK60-2 CCU1 AHU KIT (Blauberg) TK90-1 TK60-1 *HE2 *RDX...
  • Page 24 Airvents AV01/02/04/06 UVU Equipment is based on the order Designation Name Water heating (HW) section Heating circulation pump Three-way heating valve actuator Heating temperature of the back water flow Water heater frost protection Water cooling (CW) section Cooling circulation pump Three-way cooling valve actuator DX reverse heat exchanger (RDX) section CCU1...
  • Page 25 The basic layout of a 9 kW AV01 UVU 1000-RE-HE009 DOL starting controller board with the cover removed is shown below (ID for ordering 0688476819) Designation of switches Designation Function Value Power supply protection of group of electric heating elements 9 kW External wiring diagram ~400V ~400V...
  • Page 26 Airvents AV01/02/04/06 UVU AV02 UVU 2000 ... A30/31/32 The basic layout of an AV02 UVU 2000 controller board with the cover removed is shown below (ID for ordering 0688476916) Designation of switches Designation Function Value Power supply protection of the supply fan 3.15A Power supply protection of the heating circulation pump and temperature controller 3.15A...
  • Page 27 Replacement table of circuit breakers for their analogs for power supply protection of the supply air fan Rated current [A] 3.15 Manufacturing factory LITTELFUSE EATON/BUSSMANN ESKA Equipment code 02183.15MXP BK1-S506-3-15-R 522.522 Breaking current Circuit breaker size 5x20mm Circ. breaker characteristic Slow Replacement table of circuit breakers and their analogs for heating circulation pump and temperature controller power supply Rated current [A]...
  • Page 28 Airvents AV01/02/04/06 UVU External wiring diagram ~400V ~ Y U ~ Y U N L1 N L L1 -t° -t° -t° POWER 1 FCP1 DPT1 ~400V Control board CCU1 (General) ~400V Control board POWER 2 -t° TK90-2 TK60-2 CCU1 AHU KIT (Blauberg) TK90-1 TK60-1 *HE2...
  • Page 29 Equipment is based on the order Designation Name Water heating (HW) section Heating circulation pump Three-way heating valve actuator Heating temperature of the back water flow Water heater frost protection Water cooling section (CW) Cooling circulation pump Three-way cooling valve actuator DX reverse heat exchanger (RDX) section CCU1 Compressor and condenser unit...
  • Page 30 Airvents AV01/02/04/06 UVU The basic layout of a 18 kW AV02 UVU 2000-RE-HE018 DOL starting controller board with the cover removed is shown below (ID for ordering 0688476984) Designation of switches Designation Function Value Power supply protection of group of electric heating elements 18 kW External wiring diagram ~400V ~400V...
  • Page 31 AV04 UVU 4000 ... A30/31/32 The basic layout of an AV04 UVU 4000 2х (1PEC) controller board with the cover removed is shown below (ID for ordering 0688475907) Designation of switches Designation Function Value Power supply protection of the M1 supply fan Power supply protection of the M2 supply fan Power supply protection of the heating circulation pump and temperature controller Power supply protection of the cooling circulation pump and the control board of the...
  • Page 32 Airvents AV01/02/04/06 UVU Replacement table of circuit breakers for their analogs for power supply protection of the supply air fan Rated current [A] Manufacturing factory LITTELFUSE EATON/BUSSMANN ESKA Equipment code 0218004.MXP BK1-S506-4-R 522.523 Breaking current Circuit breaker size 5x20mm Circ. breaker characteristic Slow Replacement table of circuit breakers and their analogs for heating circulation pump and temperature controller power supply Rated current [A]...
  • Page 33 External wiring diagram ~230V W101 4G16 4х0.75 4х0.5 2х0.5 W100 4G16 ~230V N L1 N L L1 ~400V -t° -t° POWER 1 POWER 2 FCP1 DPT1 TK90-1 TK60-1 *HE1 W201 4G16 3х0.75 2х0.5 Control board W200 4G16 CCU1 (General) ~ Y U ~ Y U Control -t°...
  • Page 34 Airvents AV01/02/04/06 UVU * Equipment is based on the order Designation Name Water heating (HW) section Heating circulation pump Three-way heating valve actuator Heating temperature of the back water flow Water heater frost protection Water cooling (CW) section Cooling circulation pump Three-way cooling valve actuator DX reverse heat exchanger (RDX) section CCU1...
  • Page 35 The basic layout of an AV04 UVU 4000-PRE-HE036 heating temperature control board 36 kW with the cover removed is shown below (ID for ordering 0688475708) Designation of switches Designation Function Value Power supply protection of group of electric heating elements 24 kW Power supply protection of group of electric heating elements 12 kW External wiring diagram ~400V...
  • Page 36 Airvents AV01/02/04/06 UVU The basic layout of an AV04 UVU 4000-RE-HE036 DOL starting controller board 36 kW with the cover removed is shown below (ID for ordering 0688477050) External wiring diagram ~400V POWER 3 TK90-2 TK60-2 Designation Name Controller board Additional electric heating section 36 kW POWER 3 Power supply from the customer's feeder 63A...
  • Page 37 AV06 UVU 6000 ... A30/31/32 The basic layout of an AV06 UVU 6000 2х (3PEC) controller board with the cover removed is shown below (ID for ordering 0688475527) Designation of switches Designation Function Value Power supply protection of the heating circulation pump Power supply protection of the cooling circulation pump and the control board of the CCU Power supply protection of the 230 VAC digital outputs and actuators Power supply protection of the 24 VAC controller, sensors and actuators...
  • Page 38 Airvents AV01/02/04/06 UVU Replacement table of circuit breakers for their analogs for heating circulation pump power supply protection Rated current [A] Manufacturing factory LITTELFUSE EATON/BUSSMANN ESKA Equipment code 0218005.MXP BK1-S506-5-R 522.524 Breaking current Circuit breaker size 5x20mm Circ. breaker characteristic Slow Replacement table of circuit breakers and their analogs for 24 VAC controller, sensors and actuators power supply Rated current [A]...
  • Page 39 External wiring diagram ~400V 5G2.5 5G2.5 N L1 N L L1 -t° -t° POWER FCP1 DPT1 Control board CCU1 (General) Control ~ Y U ~ Y U board -t° -t° CCU1 AHU KIT (Blauberg) *RDX W101 W201 4G16 4 0.75 4 0.5 2 0.5 4G16...
  • Page 40 Airvents AV01/02/04/06 UVU * Equipment is based on the order Designation Name Water heating (HW) section Heating circulation pump Three-way heating valve actuator Heating temperature of the back water flow Water heater frost protection Water cooling section (CW) Cooling circulation pump Three-way cooling valve actuator DX reverse heat exchanger (RDX) section CCU1...
  • Page 41 The basic layout of an AV06 UVU 6000-PRE-HE048 heating temperature control board 48 kW with the cover removed is shown below (ID for ordering 0688475613) Designation of switches Designation Function Value Power supply protection of group of electric heating elements 24 kW Power supply protection of group of electric heating elements 24 kW External wiring diagram ~400V...
  • Page 42 Airvents AV01/02/04/06 UVU The basic layout of an AV06 UVU 6000-RE-HE048 DOL starting controller board 48 kW with the cover removed is shown below (ID for ordering 0688477274) Designation of switches Designation Function Value Power supply protection of group of electric heating elements 24 kW Power supply protection of group of electric heating elements 24 kW External wiring diagram ~400V...
  • Page 43 AV06 UVU 8000 ... A30/31/32 The basic layout of an AV06 UVU 8000 2х (3PEC) controller board with the cover removed is shown below (ID for ordering 0688477533) Designation of switches Designation Function Value Power supply protection of the heating circulation pump Power supply protection of the cooling circulation pump and the control board of the CCU Power supply protection of the 230 VAC digital outputs and actuators Power supply protection of the 24 VAC controller, sensors and actuators...
  • Page 44 Airvents AV01/02/04/06 UVU Replacement table of circuit breakers for their analogs for heating circulation pump power supply protection Rated current [A] Manufacturing factory LITTELFUSE EATON/BUSSMANN ESKA Equipment code 0218005.MXP BK1-S506-5-R 522.524 Breaking current Circuit breaker size 5x20mm Circ. breaker characteristic Slow Replacement table of circuit breakers and their analogs for 24 VAC controller, sensors and actuators power supply Rated current [A]...
  • Page 45 External wiring diagram ~400V 5G2.5 5G2.5 N L1 N L L1 -t° -t° POWER FCP1 DPT1 Control board CCU1 (General) ~ Y U ~ Y U Control board -t° -t° CCU1 AHU KIT (Blauberg) *RDX W101 W201 4G35 4х0.75 4х0.5 2х0.5 4G35 3х0.75...
  • Page 46 Airvents AV01/02/04/06 UVU * Equipment is based on the order Designation Name Water heating (HW) section Heating circulation pump Three-way heating valve actuator Heating temperature of the back water flow Water heater frost protection Water cooling (CW) section Cooling circulation pump Three-way cooling valve actuator DX reverse heat exchanger (RDX) section CCU1...
  • Page 47 The basic layout of an AV06 UVU 8000-PRE-HE072 heating temperature control board 48 kW with the cover removed is shown below (ID for ordering 0688477493) Designation of switches Designation Function Value Power supply protection of group of electric heating elements 36 kW Power supply protection of group of electric heating elements 36 kW External wiring diagram ~400V...
  • Page 48 Airvents AV01/02/04/06 UVU The basic layout of an AV06 UVU 8000-PRE-HE072 DOL starting controller board 72 kW with the cover removed is shown below (ID for ordering 0688477336) Designation of switches Designation Function Value Power supply protection of group of electric heating elements 36 kW Power supply protection of group of electric heating elements 36 kW External wiring diagram ~400V...

  • Page 49: Starting Setup

    STARTING SETUP A trial run must be performed before running and constant operation of the unit. Remember, that only qualified and trained personnel can run the unit. Read the instructions and diagrams provided in the unit-related documentation and do the following steps before the trial run: •...

  • Page 50: Trial Run

    Airvents AV01/02/04/06 UVU TRIAL RUN Only the accordingly trained and qualified personnel is authorized to carry out preparation, as well as the trial run of the unit. Proper functioning of the air dampers must be ensured before running the fans. Correct and safe operation of the unit can only be guaranteed when connected to the rated power mains.

  • Page 51: Technical Maintenance

    TECHNICAL MAINTENANCE DISCONNECT THE UNIT FROM POWER SUPPLY BEFORE ANY MAINTENANCE OPERATIONS! MAKE SURE THE UNIT IS DISCONNECTED FROM POWER MAINS BEFORE REMOVING THE PROTECTION. PRIOR TO COMMENCING ANY TECHNICAL MAINTENANCE PUT UP A PROHIBITORY SIGN ON THE FAN STARTING PANEL: “DO NOT SWITCH ON! MEN AT WORK!”...

  • Page 52: Troubleshooting

    Airvents AV01/02/04/06 UVU TROUBLESHOOTING Trouble Possible reasons Troubleshooting Make sure the power supply line is connected No power supply. correctly, otherwise troubleshoot a connection error. Disconnect the fan from power supply. Troubleshoot The unit does not start. Jammed motor. the motor jamming. Restart the unit. Disconnect the fan from power supply.

  • Page 53: Manufacturer's Warranty

    MANUFACTURER’S WARRANTY The product is in compliance with EU norms and standards on low voltage guidelines and electromagnetic compatibility. We hereby declare that the product complies with the provisions of Electromagnetic Compatibility (EMC) Directive 2014/30/EU of the European Parliament and of the Council, Low Voltage Directive (LVD) 2014/35/EU of the European Parliament and of the Council and CE-marking Council Directive 93/68/EEC.
  • Page 54 Airvents AV01/02/04/06 UVU www.ventilation-system.com...

  • Page 55: Certificate Of Acceptance

    CERTIFICATE OF ACCEPTANCE Unit Type Unidirectional ventilation units Model Serial Number Manufacture Date Quality Inspector’s Stamp SELLER INFORMATION Seller Address Phone Number E-mail Purchase Date This is to certify acceptance of the complete unit delivery with the user’s manual. The warranty terms are acknowledged and accepted.
  • Page 56 V244EN-01...

This manual is also suitable for:

Av01 uvu 1000 a31 seriesAv01 uvu 1000 a32 seriesAv02 uvu 2000 a30 seriesAv02 uvu 2000 a31 seriesAv02 uvu 2000 a32 seriesAv04 uvu 4000 a30 series ... Show all

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