General System SLIO About this manual About this manual Objective and contents This manual describes the FM 050-1BA00 of the System SLIO. ■ It describes the structure, configuration and application. ■ The manual is targeted at users who have a background in automation technology. ■...
The customer must confirm that the Yaskawa product is suitable for the systems, machines, and equipment used by the customer. ■ If the Yaskawa product is used in a manner not specified in the manual, the protection provided by the Yaskawa product may be impaired. ■...
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Safety instructions ■ Exclusion of Liability The Yaskawa product is not suited for use in life-support machines or systems. ■ Contact a Yaskawa representative or your Yaskawa sales representative if you are considering the application of this Yaskawa product for special purposes, such as machines or systems used for passenger cars, medicine, airplanes and aerospace, nuclear power, electric power or undersea relaying.
Basics and mounting System SLIO Safety notes for the user Basics and mounting Safety notes for the user DANGER Protection against dangerous voltages − When using System SLIO modules, the user must be protected from touching hazardous voltage. − You must therefore create an insulation concept for your system that includes safe separation of the potential areas of ELV and hazardous voltage.
Basics and mounting System SLIO System conception > Overview System conception 2.2.1 Overview The System SLIO is a modular automation system for assembly on a 35mm mounting rail. By means of the periphery modules with 2, 4, 8 and 16 channels this system may properly be adapted matching to your automation tasks.
Power modules ■ Accessories CAUTION Only Yaskawa modules may be combined. A mixed operation with third-party modules is not allowed! CPU 01xC With the CPU 01xC electronic, input/output components and power supply are integrated to one casing. In addition, up to 64 periphery modules of the System SLIO can be con- nected to the backplane bus.
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Please note that some modules do not support line extensions due to the system. For more information, please refer to the compatibility list. This can be found in the ‘Download Center’ of www.yaskawa.eu.com under ‘System SLIO Compatibility list’. Periphery modules...
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Basics and mounting System SLIO System conception > Components Terminal module The terminal module serves to carry the electronic module, contains the backplane bus with power supply for the electronic, the DC 24V power section supply and the staircase- shaped terminal for wiring. Additionally the terminal module has a locking system for fixing at a mounting rail.
Basics and mounting System SLIO System conception > Accessories Terminal block The terminal block provides the electrical interface for the signalling and supplies lines of the module. When mounting the terminal block, it is attached to the bottom of the elec- tronic unit and turned towards the electronic unit until it clicks into place.
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16x periphery module. 092-9BK00 Connector for System SLIO 5 pieces CPU 013C. CAUTION Please note that you may only use the spare parts with Yaskawa modules. Use with third-party modules is not allowed! HB300 | FM | 050-1BA00 | en | 24-30...
Basics and mounting System SLIO Dimensions 2.2.4 Hardware revision ■ Hardware revision on the The hardware revision is printed on every System SLIO module. front ■ Since a System SLIO 8x periphery module consists of a terminal and electronic module, you will find a hardware revision printed on each of them. ■...
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Basics and mounting System SLIO Dimensions CPU 01x Bus coupler and line exten- sion slave Line extension master HB300 | FM | 050-1BA00 | en | 24-30...
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Basics and mounting System SLIO Dimensions 8x periphery module Electronic module 16x periphery module 76.5 12.9 HB300 | FM | 050-1BA00 | en | 24-30...
Basics and mounting System SLIO Mounting 8x periphery modules Mounting 8x periphery modules CAUTION Requirements for UL compliance use − Use for power supply exclusively SELV/PELV power supplies. − The System SLIO must be installed and operated in a housing according to IEC 61010-1 9.3.2 c).
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Even with an existing coding on the terminal module, you can plug an elec- tronic module without coding. The user is responsible for the correct usage of the coding pins. Yaskawa assumes no liability for incorrectly attached elec- tronic modules or for damages which arise due to incorrect coding!
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Basics and mounting System SLIO Mounting 8x periphery modules Mounting periphery modules Mount the mounting rail! Please consider that a clearance from the middle of the mounting rail of at least 80mm above and 60mm below, respectively 80mm by deployment of shield bus carriers, exist. Mount your head module such as CPU or field bus coupler.
Basics and mounting System SLIO Mounting 16x periphery modules After mounting the whole system, to protect the backplane bus connectors at the last module you have to mount the bus cover, now. If the last module is a clamp module, for adaptation the upper part of the bus cover is to be removed. Mounting 16x periphery modules CAUTION Requirements for UL compliance use...
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Basics and mounting System SLIO Mounting 16x periphery modules Clack Electronic unit and terminal Each 16x periphery module consists of an electronic unit and a terminal block. block Electronic unit Terminal block To replace an electronic unit, you can push down and pull off the terminal block after releasing the lock.
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Basics and mounting System SLIO Mounting 16x periphery modules Mounting periphery module Mount the mounting rail! Please consider that a clearance from the middle of the mounting rail of at least 80mm above and 80mm below exist. Mount your head module such as CPU or field bus coupler. Before mounting the periphery modules you have to remove the bus cover at the right side of the head module by pulling it forward.
Basics and mounting System SLIO Wiring 8x periphery modules After mounting the whole system, to protect the backplane bus connectors at the last module you have to mount the bus cover, now. If the last module is a clamp module, for adaptation the upper part of the bus cover is to be removed. Wiring 8x periphery modules Terminal module terminals CAUTION...
Basics and mounting System SLIO Wiring 16x periphery modules Wiring procedure Pin number at the connector Opening for screwdriver Connection hole for wire Insert a suited screwdriver at an angel into the square opening as shown. Press and hold the screwdriver in the opposite direction to open the contact spring. Insert the stripped end of wire into the round opening.
Basics and mounting System SLIO Wiring power modules Data Please use copper wire only! 30V DC Cross section solid wire 0.25 ... 0.75mm Cross section with ferrule 0.14 ... 0.75mm 24 ... 16 Stripping length 10mm Wiring procedure Release area Connection hole for wire Insert wire The wiring happens without a tool.
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Basics and mounting System SLIO Wiring power modules Wiring procedure Pin number at the connector Opening for screwdriver Connection hole for wire CAUTION Danger of injury from electrical shock and damage to the unit! Put the System SLIO in a safe, powered down state before starting installa- tion, disassembly or wiring of the System SLIO modules! CAUTION Consider temperature for external cables!
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Basics and mounting System SLIO Wiring power modules Standard wiring (1) DC 24V for power section supply I/O area (max. 10A) (2) DC 24V for electronic power supply bus coupler and I/O area PM - Power module For wires with a core cross-section of 0.08mm up to 1.5mm Pos.
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Basics and mounting System SLIO Wiring power modules ■ Fusing The power section supply is to be externally protected with a fuse, which corresponds to the maximum current. This means max. 10A is to be protected with a 10A fuse (fast) respectively by a line circuit breaker 10A characteristics Z and should be UL approved! –...
Basics and mounting System SLIO Shielding Power module 007-1AB10 (1) DC 24V for power section supply I/O area (max. 10A) (2) DC 24V for electronic power supply bus coupler and I/O area (3) DC 24V for power section supply I/O area (max. 4A) (4) DC 24V for electronic power supply I/O area Shielding Overview...
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Basics and mounting System SLIO Shielding Shield attachment System SLIO head and 8x periphery modules have a carrier hole for the shield bus carrier. Push the shield bus carrier, until they engage into the module. With a flat mounting rail for adaptation to a flat mounting rail you may remove the spacer of the shield bus carrier.
Basics and mounting System SLIO Demounting 8x periphery modules 2.10 Demounting 8x periphery modules Proceeding Exchange of an electronic CAUTION module Put the System SLIO in a safe, powered down state before starting disas- sembly! Power-off your system. For the exchange of a electronic module, the electronic module may be pulled forward after pressing the unlocking lever at the lower side of the module.
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Basics and mounting System SLIO Demounting 8x periphery modules Pull the module. For mounting turn the locking lever of the module to be mounted upwards. To mount the module put it to the gap between the both modules and push it, guided by the stripes at both sides, to the mounting rail.
Basics and mounting System SLIO Demounting 16x periphery modules To mount the module group put it to the gap between the both modules and push it, guided by the stripes at both sides, to the mounting rail. Turn all the locking lever downward, again. Plug again the electronic module, which you have removed before.
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Basics and mounting System SLIO Demounting 16x periphery modules In contrast to 8x periphery modules, you can directly demount and mount 16x periphery modules. Turn the locking lever of the module to be exchanged upwards. Pull the module. For mounting turn the locking lever of the module to be mounted upwards. To mount the module put it to the gap between the both modules and push it, guided by the stripes at both sides, to the mounting rail.
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Basics and mounting System SLIO Demounting 16x periphery modules In contrast to 8x periphery modules, you can directly demount and mount 16x periphery modules. Turn all the locking lever of the module group to be exchanged upwards. Pull the module group forward. For mounting turn all the locking lever of the module group to be mounted upwards.
Basics and mounting System SLIO Easy Maintenance 2.12 Easy Maintenance Overview Terminal module Electronic module Easy Maintenance means the support for adding and removing an electronic module during operation without having to restart the system. Here the following behavior is shown by the example of a CPU: ■...
Basics and mounting System SLIO Trouble shooting - LEDs 2.13 Trouble shooting - LEDs General Each module has the LEDs RUN and MF on its front side. Errors or incorrect modules may be located by means of these LEDs. In the following illustrations flashing LEDs are marked by ☼. Sum current of the electronic power supply exceeded...
Industrial security in information technology Latest version This chapter can also be found as a guide ‘Industrial IT Security’ in the ‘Download Center’ of www.yaskawa.eu.com Hazards The topic of data security and access protection has become increasingly important in the industrial environment. The increased networking of entire industrial systems to the network levels within the company together with the functions of remote maintenance have all served to increase vulnerability.
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Basics and mounting System SLIO Industrial security and installation guidelines > Industrial security in information technology 2.14.1.1 Protection of hardware and applications ■ Precautions Do not integrate any components or systems into public networks. – Use VPN "Virtual Private Networks" for use in public networks. This allows you to control and filter the data traffic accordingly.
Basics and mounting System SLIO Industrial security and installation guidelines > Installation guidelines 2.14.1.2 Protection of PC-based software Precautions Since PC-based software is used for programming, configuration and monitoring, it can also be used to manipulate entire systems or individual components. Particular caution is required here! ■...
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Basics and mounting System SLIO Industrial security and installation guidelines > Installation guidelines Possible interference Electromagnetic interferences may interfere your control via different ways: causes ■ Electromagnetic fields (RF coupling) ■ Magnetic fields with power frequency ■ Bus system ■ Power supply ■...
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Basics and mounting System SLIO Industrial security and installation guidelines > Installation guidelines ■ Create a homogeneous reference potential and ground all electrical operating supplies when possible. – Please take care for the targeted employment of the grounding actions. The grounding of the PLC serves for protection and functionality activity.
Basics and mounting System SLIO General data for the System SLIO 2.15 General data for the System SLIO Conformity and approval Conformity 2014/35/EU Low Voltage Directive 2014/30/EU EMC Directive RoHS (EU) 2011/65/EU Restriction of the use of certain hazardous substances in electrical and electronic equipment UKCA 2016 No.
Basics and mounting System SLIO General data for the System SLIO > Use in difficult operating conditions Standard Comment Emitted interference EN 61000-6-4 Class A (Industrial area) Noise immunity EN 61000-6-2 Industrial area zone B EN 61000-4-2 8kV at air discharge (degree of severity 3), 4kV at contact discharge (degree of severity 2) EN 61000-4-3 HF field immunity (casing)
Hardware description System SLIO Structure Hardware description Properties ■ Features 1 counter 32bit (AB) invertible, DC 24V ■ Counting frequency max 400kHz (AB 1/2/4-fold evaluation or pulse and direction) ■ Latch value, comparison value, set value, input filter (configurable) ■ HW gate, reset, digital output for comparison ■...
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Hardware description System SLIO Structure Status indication Description green Bus communication is OK ● ○ Module status is OK Bus communication is OK ● ● Module status reports an error Bus communication is not possible ○ ● Module status reports an error ○...
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Hardware description System SLIO Structure Pin assignment For wires with a cross section of 0.08mm up to 1.5mm Pos. Function Type Description A / pulse Pulse input for counter signal respectively track A of an encoder for 1-, 2- or 4-fold evaluation.
Hardware description System SLIO Technical data Technical data Order no. 050-1BA00 Type FM 050 - Counter module Module ID 08C1 3800 Current consumption/power loss Current consumption from backplane bus 75 mA Power loss Technical data digital inputs Number of inputs Cable length, shielded 100 m Cable length, unshielded...
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Hardware description System SLIO Technical data Order no. 050-1BA00 Output delay of "1" to "0" 30 µs Minimum load current Lamp load 10 W Parallel switching of outputs for redundant control of a load not possible Parallel switching of outputs for increased power not possible Actuation of digital input ü...
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Hardware description System SLIO Technical data Order no. 050-1BA00 Channel error display none Isolation Between channels Between channels of groups to Between channels and backplane bus ü Between channels and power supply Max. potential difference between circuits Max. potential difference between inputs (Ucm) Max.
Deployment System SLIO Fast introduction Deployment Fast introduction Counter range Limits Valid range of values Lower counter limit -2 147 483 648 (-2 Upper counter limit +2 147 483 647 (2 The maximum counter frequency is 400kHz. Address areas Input area At CPU, PROFIBUS and PROFINET the input area is embedded to the corresponding address area.
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Deployment System SLIO Fast introduction CSTS_I Counter status Name Function STS_SYNC Reset was active STS_CTRL_DO Is set when digital output is enabled STS_SW-GATE Status software gate (set when SW gate is active) STS_RST Status reset input STS_STRT Status hardware gate (set when HW gate is active) STS_GATE Status internal gate...
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Deployment System SLIO Fast introduction CCTRL_I Control word Name Function CTRL_SYNC_SET activates the reset mode CTRL_DO_SET enables the digital output SW_GATE_SET sets the software gate 3 ... reserved COUNTERVAL_SET sets counter temporarily to the value of set value RES_SET resets the bits STS_CMP, STS_END, STS_OFLW, STS_UFLW and STS_ZP with edge 0-1...
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Deployment System SLIO Fast introduction Name Bytes Function Default DIAG_EN Diagnostic interrupt 3100h CH0A Input frequency track A 3101h CH1B Input frequency track B 3102h CH2L Input frequency Latch 3103h CH3G Input frequency Gate 3104h CH4R Input frequency Reset 3105h 0 (fix) 3106h INT_I...
Deployment System SLIO In-/Output area > Input area 12byte In-/Output area 4.2.1 Input area 12byte Input area At CPU, PROFIBUS and PROFINET the input area is embedded to the corresponding address area. More can be found in the corresponding manual. Index for access via CANopen Subindex for access via EtherCAT with index 6000h + EtherCAT-Slot 12byte...
Deployment System SLIO In-/Output area > Output area 10byte Name Function STS_OFLW Status is set at overflow STS_UFLW Status is set at underflow STS_ZP Status is set at zero run STS_LTCH Status of the latch input reserved 1) The bits remain set until reset with RES_SET (bit 6 control word). C_US µs ticker In the SLIO module there is a timer (µs ticker).
Deployment System SLIO Parameter data CCTRL_I Control word Name Function CTRL_SYNC_SET activates the reset mode CTRL_DO_SET enables the digital output SW_GATE_SET sets the software gate 3 ... reserved COUNTERVAL_SET sets counter temporarily to the value of set value RES_SET resets the bits STS_CMP, STS_END, STS_OFLW, STS_UFLW and STS_ZP with edge 0-1...
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Deployment System SLIO Parameter data Parameters Name Bytes Function Default DIAG_EN Diagnostic interrupt 3100h CH0A Input frequency track A 3101h CH1B Input frequency track B 3102h CH2L Input frequency Latch 3103h CH3G Input frequency Gate 3104h CH4R Input frequency Reset 3105h reserved 3106h...
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Deployment System SLIO Parameter data INT_I Interrupt behavior Byte Bit 7 ... 0 Bit 6 ... 0: Interrupt behavior ■ Bit 0: Proc. interrupt HW gate open ■ Bit 1: Proc. interrupt HW gate closed ■ Bit 2: Proc. interrupt overflow ■...
Deployment System SLIO Counter - Functions > Overview MODE3_I Counter mode 3 Byte Bit 7 ... 0 ■ Bit 2 ... 0: Signal evaluation – 000b = Counter de-activated – 001b = Rotary encoder single (at A and B) – 010b = Rotary encoder double (at A and B) –...
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Deployment System SLIO Counter - Functions > Overview Main counting direction Via the parametrization you have the opportunity to define a main counting direction for every counter. If "none" is selected, the entire counting range is available: Limits Valid range of values Lower count limit -2 147 483 648 (-2 Upper count limit...
Deployment System SLIO Counter - Functions > Count continuously 4.4.2 Count continuously ■ In this operating mode the counter counts starting with the load value. ■ When the counter counts forward and reaches the upper count limit and another counting pulse in positive direction arrives, it jumps to the lower count limit and counts from there on.
Deployment System SLIO Counter - Functions > Count once 4.4.3 Count once 4.4.3.1 No main counting direction ■ The counter counts once starting with load value. ■ It is counted forward or backward. ■ The counter limits are fix set to maximum range. ■...
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Deployment System SLIO Counter - Functions > Count once Aborting gate control HB300 | FM | 050-1BA00 | en | 24-30...
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Deployment System SLIO Counter - Functions > Count once 4.4.3.2 Main counting direction forward ■ The counter counts forward starting with the load value. ■ When the counter reaches the end value -1 in positive direction, it jumps to the load value at the next count pulse and the internal gate is automatically closed.
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Deployment System SLIO Counter - Functions > Count once 4.4.3.3 Main counting direction backward ■ The counter counts backward starting with the load value. ■ When the counter reaches the end value +1 in negative direction, it jumps to the load value with the next count and the internal gate is automatically closed.
Deployment System SLIO Counter - Functions > Count periodically 4.4.4 Count periodically 4.4.4.1 No main counting direction ■ The counter counts forward or backwards starting with the load value. ■ At over- or underrun at the count limits, the counter jumps to the load value and continues counting.
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Deployment System SLIO Counter - Functions > Count periodically 4.4.4.2 Main counting direction forward ■ The counter counts forward starting with the load value. ■ When the counter reaches the end value -1 in positive direction, it jumps to the load value at the next positive count pulse and continues counting.
Deployment System SLIO Counter additional functions 4.4.4.3 Main counting direction backward ■ The counter counts backward starting with the load value. ■ When the counter reaches the end value +1 in negative direction, it jumps to the load value at the next negative count pulse and continues counting. If enabled additionally a hardware interrupt is triggered.
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Deployment System SLIO Counter additional functions Schematic structure The illustration shows how the additional functions influence the counting behavior. The following pages describe these functions in detail: HB300 | FM | 050-1BA00 | en | 24-30...
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Deployment System SLIO Counter additional functions Gate function The activation res. de-activation of the counter happens via an internal gate (I gate). The I gate is the AND operation of the software gate (SW gate) and the hardware gate (HW gate).
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Deployment System SLIO Counter additional functions Gate control abort, Gate control via SW gate, aborting interruption SW gate HW gate Reaction Counter edge 0-1 de-activated Restart with load value Gate control via SW gate, interrupting SW gate HW gate Reaction Counter edge 0-1 de-activated Continue...
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Deployment System SLIO Counter additional functions Latch function As soon as during a count process an edge 0-1 is recognized at the "Latch" input of the counter, the recent counter value is stored in the latch register. You may access the latch register via the input area.
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Deployment System SLIO Counter additional functions ³ comparison value Effect at counter value Counter value ³ comparison value ® output is set and hysteresis activated Leave hysteresis range ® output is reset Counter value ³ comparison value ® output is set and hysteresis activated Leave hysteresis range, output remains set for counter value ³...
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Deployment System SLIO Counter additional functions Effect at pulse at comparison value with pulse duration Zero Counter value = comparison value ® output is set and hysteresis activated Leave hysteresis range ® output is reset and counter value < comparison value Counter value = comparison value ®...
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Deployment System SLIO Counter additional functions Effect at pulse at comparison value with pulse duration not zero 1 Counter value = comparison value ® pulse of the parameterized pulse duration is put out, the hysteresis is activated and the counting direction stored 2 Leaving the hysteresis range contrary to the stored counting direction ®...
Deployment System SLIO Diagnostic and interrupt Diagnostic and interrupt Overview Event Process interrupt Diagnostics parameterizable interrupt HW gate open HW gate closed Overflow Underflow Comparison value End value Latch value Diagnostics buffer overflow Process interrupt lost Overload at output Hardware interrupt So you may react to asynchronous events, there is the possibility to activate a hardware interrupt.
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Deployment System SLIO Diagnostic and interrupt PRIT_B State of the inputs Byte Bit 7 ... 0 State of the inputs at the moment of the process interrupt ■ Bit 0: Input value channel 0 (TrackA) ■ Bit 1: Input value channel 1 (TrackB) ■...
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Deployment System SLIO Diagnostic and interrupt Name Bytes Function Default CH1ERR… reserved 0Bh ... 11h CH7ERR DIAG_US µs ticker ERR_A Diagnostic Byte Bit 7 ... 0 ■ Bit 0: set at module error - error source: – Process alarm lost (ERR_D Diagnostic, Bit 6: set) –...
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Deployment System SLIO Diagnostic and interrupt CHTYP Channel type Byte Bit 7 ... 0 ■ Bit 6 ... 0: Channel type – 76h: Counter module ■ Bit 7: reserved NUMBIT Diagnostic bits Byte Bit 7 ... 0 Number of diagnostics bits of the module per channel (here 08h) NUMCH Channels Byte Bit 7 ...
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