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Vermes MDS 1560-V User Manual

Microdispensing system
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USER MANUAL
18.11.2024 Rev. A
Microdispensing System
MDS 1560-V

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  • Page 1 USER MANUAL 18.11.2024 Rev. A Microdispensing System MDS 1560-V...

  • Page 2: Tab. 1: Available Products

    User Manual for Microdispensing Systems of the MDS 1560-V Series System Control Unit Valve MDS 1560-V MDC 1500-V MDV 1560-V* Tab. 1: Available products *It is possible to use the MDV 1560-V without the MDC, by controlling it via the PLC connection from your XY-machine.

  • Page 3: Table Of Contents

    Composition ........................38 Explosion View Valve ....................40 Technical Data ......................... 41 Special Features of the Valve ..................42 Use Valve without MDC ....................44 Pressure Supply ................45 Actuator Pressure ......................45 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 4 PLC Interface: 15-pin, Sub-D ..................105 9.2.1 Pin Functions .................... 106 9.2.2 PLC-Signals ....................107 9.2.2.1 Single-Shot Mode ............... 107 9.2.2.2 Burst Mode (Example with Two Shots) ...... 108 9.2.2.3 External Mode ..............108 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 5 Other Parts ........................163 14.9 Accessories for Hot Melt Applications ..............163 Attachments .................. 165 15.1 Declaration of Incorporation ................... 165 15.2 EU Declaration of Conformity.................. 166 15.3 Dimensional Drawing MDC 1500-V ..............167 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 6 Connection Diagram PLC interface ..............171 15.8 Overview of the MDC Menu ..................172 15.9 Overview of the Command Functions..............173 15.10 Connection Diagram MDS 1560-V (with electronic pressure regulation) ........................176 15.11 Connection Diagram MDS 1560-V (with mechanical pressure regulation) ........................177 15.12 Declaration Concerning Decontamination of Shipped Equipment ..

  • Page 7: Introduction

    Introduction Introduction With a micro dispensing system of the MDS 1000 line from VERMES Microdispensing you have bought a high quality product. Due to the long-standing experience of the team in regards to modern devices and electronic controls, these products provide highest functionality and reliability.

  • Page 8: Safety Notes

    VERMES Microdispensing does not accept any liability for material damages or personal injury originating from inappropriate use, violation of safety prescriptions, or any procedure inconsistent with the instructions of this manual.

  • Page 9: Residual Risks

    In an emergency, a short reaction time may be crucial. If the system is transmitted to any other department or institution, this manual must accompany VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 10: Contracted Use

    Safety Notes 2.3 Contracted Use The system MDS 1560-V has been designed for ultra-precise contactless dispensing of fluids in a large range of viscosity (up to 2000000 mPas), in unfilled or filled state (also with abrasive extenders), to be operated stationary in a conveniently equipped industrial environment, which allows the positioning and controlling of the dispensing system.

  • Page 11: Specification And Technical Notes

    Transient overvoltage tolerated, max. degree of soiling: 2 • Power cables must feature a protective conductor. In the case of cables not delivered by Vermes Microdispensing, the guarantee for the MDS is valid only up from the interface. • Power outlets must comply with common safety prescriptions.

  • Page 12: Warnings

    The MDV is normally open, if the actuator pressure is turned off, and the transported liquid can flow (exception: normally closed function is activated, see paragraph 6.3.2, page 51). Before switching OFF the microdispensing system, do not forget to lower the cartridge pressure to atmospheric pressure. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 13: Qualifications Of Operators And Maintenance Personnel

    Breathing apparatus Overall and gloves resistant to the corresponding chemical fluid When you work in the direct vicinity of the MDS, you must wear ear protection. Tab. 3: Protective Equipment and Safety Clothing VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 14: General Instructions

    Step 2: Each step of this sequence is mandatory, none of them should be omitted – Direction of movement Lists • Symbol for a key on the keypad […] Tab. 5: Illustration convention VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 15: Abbreviations

    System (MicroDispensingSystem) Tool (MicroDispensing Tool) Valve (MicroDispensingValve) Supply unit Multifunctional Controller Nozzle Fixation Nut Nozzle Insert PDTF Poly Diamond Tappet Flat Programmable Logic Controller Point of Dispensing Tungsten carbide Tappet Flat Tab. 6: Abbreviations VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 16: Tools

    When you order tools, always specify the order number of the required item. IMPORTANT NOTE No foreign tools Do not use auxiliary tools or foreign products, otherwise damages to the equipment might be possible. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 17: Mdt 303 - Nozzle Insert Changing Tool

    (series N11 to N22). This is achieved by pumping a fat or grease with high pressure through the nozzle channel. Additional information is in the Quick Reference Guide MDT 316 Nozzle Insert Cleaning Tool. You can download it from the VERMES homepage (www.vermes.com). The necessary password you can get from our sales (sales@vermes.com).

  • Page 18: Mdt 327 - Multi-Function Tool

    The set includes three hexagon keys (sizes 2, 2.5 and 3) for hex-screws, with blades made of hardened steel and ergonomic grips. Intended Purpose: 1. Mounting and demounting the cartridge holder (2) 2. Fixing of the valve, in-situ (3) Tab. 13: Hexagon Key Set (Order no. 1012993) VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 19: Mdt 306 - Torque Wrench Tool Vm Black

    (MDTS 1 - Torque Wrench Tool Set TA, order no. 1013521). Additional information is in the Quick Reference Guide “Torque Wrench Tool VM MDT 306”. You can download it from the VERMES homepage (www.vermes.com). The necessary password you can get from our sales (sales@vermes.com).

  • Page 20: Control Unit Mdc

    Control Unit MDC Control Unit MDC This chapter contains relevant information about the control unit MDC 1500-V (pictured below). It describes the menu structure, keypad and functions of the control unit. Fig. 1: MDC 1500-V VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 21: Technical Data

    1x Error (red) 1x Status (blue) Plug Contacts (Back) 1x 15 pin Sub-D PLC 1x 6 pin pressure control 1x 12 pin valve control 1x 9 pin Sub-D RS-232C 1x Power plug (24 V DC) VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 22: Front Side

    This green LED is ON, whenever the valve is dispensing. When the dispensing times are very short, the jetting control lamp flashes. Error control lamp: This red LED is flashing, whenever the MDC has detected an error (see chapter 12, page 135). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 23: Fig. 3: Display (Menu Item "Setup 1")

    Details for changing parameters etc. are explained in a following chapter (see paragraph 4.4, page 25). Power button: With the power button, you switch the MDC ON and OFF. When switching it OFF, you have to confirm by pressing the [Enter]-key. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 24: Back Side

    Power connector (M8, 3-pin): Connects the control unit to power supply via an external power supply. The MDC needs 24 V DC. PIN functions: 1 – GND, 3 – Positive Voltage in, 4 – PE VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 25: Function Keys

    The [Heater]-key starts the internal heater. The [Heater]-key only works in the main menu. The heating control lamp shows the status of the heater. The [Power]-key starts the MDC. The [Power]-key only works in the main menu. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 26: Menu Structure

    In the menu item “Heater”, you can check and change the temperature settings for the heating. • In the menu items “Act. Pressure” and “Cart. Pressure”, you can check and change the settings for the compressed air supply. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 27: Fig. 5: Menu Structure

    Control Unit MDC Fig. 5: Menu structure VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 28: Main Menu

    In these two menu items, you can check and change the settings for the Cart. Pressure compressed air supply (depending on the type of pressure regulator). Tab. 16: Menu items of the main menu VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 29: Submenu "General Settings

    You can use the [↑]-key or [↓]-key to switch between these items. With [Enter], you reach the setting page of the chosen menu item. By pressing the [Back]-key, you jump back into the respective menu item. Fig. 7: Sub menu “General Settings” VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 30 9110 – With this service code, you can work with the function “normally closed” (). Here you can configure the setting between ON and OFF. If it is set to ON, the actuator pressure regulator will not be switched off, in case the VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 31: Tab. 17: Menu Items Of The Submenu "General Settings

    You can set a value between 0 (= OFF) and 100 (= 100min). With the parameter “0”, you turn off the display timeout. Tab. 17: Menu items of the submenu “General Settings” VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 32: Submenu "System Information

    Here you can find information, after how many cycles your next service interval ends. This menu item is hidden, if Service is set to “OFF”. Tab. 18: Menu items of the submenu “System Information” VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 33: Submenus "Setup 1(/2/3/4)

    Settings regarding the temperature are changed in the menu item “Heater” (see paragraph 4.5.5, page 35). Settings regarding the supply pressure are changed in menu items “Act.Pressure” and “Cart.Pressure” (see paragraph 4.5.6, page 36). Fig. 10: Submenus “Setup 1”, “Setup 2”, “Setup 3” and “Setup 4” VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 34: Tab. 19: Menu Items "Setup 1", "Setup 2", "Setup 3" And "Setup 4

    No. Pulses (number of pulses, range of 1 – 500000; 0 means infinite mode) Press the [Enter]-key on an option to change the parameter. Tab. 19: Menu items “Setup 1”, “Setup 2”, “Setup 3” and “Setup 4” VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 35: Submenu "Heater

    Here you can set the target temperature for the heater (in °C). You can set the temperature with an accuracy of 1 °C. In the top of the display, the current temperature is shown. Tab. 20: Menu item “Heater” VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 36: Submenus "Act. Pressure" And "Cart. Pressure

    “ND” is shown. In this case, pressing the [Enter]-key in this menu has no effect. Tab. 21: Menu items “Act. Pressure” and “Cart. Pressure” Fig. 13: Arrow symbol for pressure regulation VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 37: Memories Of The Mdc

    EEPROM. This is the “factory setting”. The user cannot change the factory setting. The factory setting can be loaded to the working configuration and the RAM memory after major disturbances of the system. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 38: Microdispensing Valve

    This chapter contains relevant information about the valve. It describes the structure and the hardware configuration. 5.1 Composition The Microdispensing valves of Vermes Microdispensing are modular. A valve MDV 1560-V is composed of six different modules: • Valve body (with electronics, actuator system and integrated heater) (7) •...

  • Page 39: Fig. 15: Fluid Box Body Mdf 1500-By-20

    Thanks to the bayonet fluid box it can easily be cleaned and exchanged in case of need. VERMES Microdispensing offers a large selection of different nozzle inserts to allow for optimum dispensing results, according to the current application. They can differ in form and material.

  • Page 40: Explosion View Valve

    19 Adapter Safe for compressed air 9 Tappet sealing (connection for cartridge) 10 O-ring BY You can find a description of the interface for the cable connection (3) with pin functions in paragraph 9.3, page 111. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 41: Technical Data

    100 mm x 35 mm x 90 mm Dimensions (basic model) ca. 390 g Weight Open (optionally a normally closed function is Position of Tappet in Absence of Pressure possible, see paragraph 6.3.2, page 51) VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 42: Special Features Of The Valve

    IMPORTANT NOTE Normally closed version optionally possible It is possible to apply a normally closed function to the MDS 1560-V. Details of how to work with the function, see paragraph 6.3.2, page 51. With Bayonet Fluid Box Thanks to the bayonet system, you can remove the fluid box easily from the valve.
  • Page 43 For nozzle inserts, special steel, stainless steel and ceramics options are permanently in store, allowing for perfect tailoring of the configuration to the needs of the particular application. E.g. do we recommend using mounting bodies and tightening screws of stainless steel for very low viscosity media. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 44: Use Valve Without Mdc

    Be aware that you cannot switch the voltage of the PLC interface to 5 V, if you use the valve without MDC. Your PLC connection has to be designed to work with 24 V. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 45: Pressure Supply

    3 bar). In case the actuator pressure sinks below 1.5 bar, you get an error. If you reset the dispensing parameters to the factory settings (see paragraph 8.7 "Factory Settings", page 71), the target value for the actuator pressure is set to 5 bar. The current value for the VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 46: Necessary Airflow

    Fluid Box Body MDF 1500-BY-40: 3 bar • Fluid Box Body MDF 1500-BY-60: 6 bar 6.1.1 Necessary Airflow How much airflow you will need approximately, to reach the desired actuator pressure, you can find in the following graph. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 47: Using The Pressure Alert

    Be aware though, that high dispensing frequencies will lead to stronger pressure fluctuations because of the shortly higher air consumption. For such an application, you should set wider limits to be able to achieve a continuous dispensing process. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 48: Cartridge Pressure

    To set the cartridge pressure via the serial interface RS-232C, use the command MDP:CART:TARGET <cartridge pressure> (see paragraph 9.1.2.5 "Explanations of Pressure Commands", page 89). The current target value for the cartridge pressure shows the command MDP:CART:TARGET?. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 49: Compressed Air Supply

    To demount a valve, you must always switch off the pressure. You can find information on how to connect the pressure regulators to the MDS 1560-V and to the pressure supply in the connection diagrams in paragraph 15.10, page 176 (with electronic pressure regulators) and in attachment paragraph 15.11, page 177 (with mechanical pressure...

  • Page 50: Fig. 19: Pressure Regulating Valve For Actuator Pressure Mdv 15Xx (Order No. 1014936; Vppm-6L-L-1-G18-0L10H-V1P-S1)

    In case the pressure regulation works very slow it could be a sign that the pressure regulation ranges are not set correctly for your pressure regulator. Fig. 19: Pressure regulating valve for actuator pressure MDV 15XX (order no. 1014936; VPPM- 6L-L-1-G18-0L10H-V1P-S1) VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 51: Normally Closed

    6.3.2 Normally Closed What is a normally closed function? When working with the MDS 1560-V system, it is possible to use a normally closed function by adding mechanical parts in the pressure supply. This function is especially helpful in case the pressure supply is disconnected manually or accidentally, since the MDV 1560-V can stay closed for a longer time, thanks to the pressure supplied by the pressure tank.

  • Page 52: Using A Mechanical Pressure Regulator

    4.5.6 "Submenus “Act. Pressure” and “Cart. Pressure”", page 36). When using a mechanical pressure regulator, it is important to check the actual pressure regularly, or to use the pressure alert (see paragraph 6.1.2 "Using the Pressure Alert", page 47), VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 53 (for the connection diagram, see attachment paragraph 15.11, page 177). You can use a pressure regulator with a small airflow. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 54: Initial Operation

    Initial Operation Initial Operation 7.1 Delivery VERMES systems are shipped in carefully packed state. Transport damages however can never be totally excluded, and deadlines stated in insurance contracts should not be exceeded. 7.1.1 Unpacking After receiving the merchandise: – Check visually, if any damages can be detected.
  • Page 55 MDT 324 - Nozzle Insert Cleaning Holder Different tappets If the intended application needs particular accessories (e.g. seals made of special material), consult our Technical Support at once (see Page 7). Do not start the system in incomplete state. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 56: First Assembling Of The Valve

    Mount the cartridge base onto the fluid box. Use MDT 327 or the MDT 306 - Torque Wrench Tool VM with BitVM-A to fix the cartridge base with the tightening screw by screwing clockwise (torque 110 – 120 cN.m). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 57 The three small pins of MDT 303 have to fit in exactly into the three holes of the Tappet Centering Screw BY. Turn the MDT 303 clockwise while pressing it down slightly to the VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 58 (torque between 50 – 60 cN.m). You need the MDT 329 or a Hexagon Key 2 mm. Depending on the size of the cartridge, you have to select the correct cartridge holder. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 59: Tab. 23: First Assembling Of The Valve

    (picture right). Then the complete assembly would look like this. Be aware that you have to switch around the cartridge holder to mount it for the right position. Tab. 23: First assembling of the valve VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 60: Installation Of The Microdispensing System

    Stable seat at the fixture of Z-axis is imperative, as the valve should not become loose during the dispensing process. You can mount the valve from three different sides (see Fig. 26, page 61). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 61: Wiring Of The Mds

    (order no. 1014500, see Fig. 27, page 62; also available as 7 m version, order no. 1015064). The Valve-Cable-1500 5m is responsible for supplying power to the valve as well as allowing the necessary sensor data transfer. You can use the Valve-Cable-1500 with a drag-chain. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 62: Power Supply

    PLC outlet of your XY-machine directly to the MDV 1560-V. For the pin functions, see paragraph 9.3.1, page 111. 7.3.3.2 Power Supply Power to the control unit is supplied by the Power Supply 24 V 4 A (order no. 1014501, see Fig. 29, page 63). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 63: Connection Diagram

    If that is difficult, at least attach a tube at the outlet to lead the compressed air away. Remember that the outlet may not be completely blocked! VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 64: Fig. 30: Connection Diagram Mds 1560-V (With Electronic Pressure Regulator)

    Initial Operation Fig. 30: Connection Diagram MDS 1560-V (with electronic pressure regulator) VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 65: Initial Liquid Supply

    Step 6: After establishing a convenient cartridge pressure, activate the pneumatic supply. Valves designed by VERMES Microdispensing can be operated at a relatively low supply pressure, in the range between 0 bar and 7 bar. This upper limit should not be exceeded in normal applications;...

  • Page 66: Parameter Input And Start

    INFORMATION Starting the dispensing process The key [Trigger] only works in the submenus of the menu section “Dispensing Setting”. The other methods to start a dispensing process work in all the menu levels. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 67: Operation

    When the trigger signal is set to “logic 1”, the valve will open. It will remain open while the signal remains on “logic 1”. It will start to close when you switch the trigger signal to “logic 0”. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 68: Parameters For The Dispensing Process

    This parameter causes a continuous flow of the dispensing medium. Supply Pressure Cartridge (PRC) °C This parameter is necessary to control the viscosity of the dispensing Nozzle Insert medium. Temperature (NT) Tab. 24: Parameters for dispensing VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 69: Minimum And Maximum Parameter Limits

    An input must be confirmed by [Enter], to save the current selection. Then the control returns to the next-higher menu point. To cancel without saving the current selection, press [Back]. The screen returns to the next- higher menu level. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 70: Sequence Mode

    I want to combine setup 1 and setup 3. The sequence delay between the two setups should be 10 ms. I do not need a trigger delay beforehand. Setting the values: MDC1500:SEQUENCE 0,1,10m,3 Activating the sequence mode: MDC1500:SEQUENCE:MODE 1 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 71: Factory Settings

    Reset”. Press the [Enter]-key. Confirm by pressing [Enter] once more. IMPORTANT NOTE No factory reset during dispensing While you are dispensing, a factory reset is impossible, since a factory reset could change the dispensing results. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 72: Dispensing With A Heater

    9.1.2, page 76. You can find the safety routines of the heater in paragraph 12.3, page 154. In case of error messages, you can find all information in the chapter “Error Situations” (see chapter 12, page 135). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 73: Switching Off The Microdispensing System

    After working with self-curing substances, immediate cleaning is advisable in order to avoid clogging. This concerns all parts in contact with the dispensing medium. The fluid box has to be dismantled and cleaned (see chapter 10, page 113). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 74: Communication Interfaces

    Reserved for future use ___________ ___________ The RS-232C log of the control unit uses RS-232C standard and is designed for communication via a serial cable, connected 1:1, with a Sub-D nine pin connector. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 75 Bits/s: 9600 – 115200 (5 different options available, see paragraph 4.5.2, page 29) • Start bit: 1 • String length: 8 bit (ASCII) • Parity: None • Stop bit: 1 • Log: None VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 76: Rs-232C Commands

    Abbreviation Factor Example Mega 1000000 1M -> 1000000 Kilo 1000 20k -> 20000 5 -> 5 milli 0.001 25m -> 0.025 micro 0.000001 15u -> 0.000015 Tab. 27: Unit prefixes for numerical values VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 77: Overview

    25. MDP:ACT:ALERT <limit for actuator pressure> Pressure 26. MDP:ACT:ALERT? Pressure 27. MDP:ACT:MODE? Pressure 28. MDP:ACT:MODE <ON/OFF> Pressure 29. MDP:ACT:REGU <min volt>,<min bar>,<max volt>,<max bar> Pressure 30. MDP:ACT:REGU? Pressure 31. MDP:ACT:REGU:TYPE <1/2/3> Pressure 32. MDP:ACT:STAT? VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 78 56. MDV:PLUGOUT System 57. SYS:ESR? System 58. SYS:ENTER System 59. SYS:FIND System 60. SYS:INFO? System 61. SYS:IPC? System 62. SYS:KLOCK <ON/OFF> System 63. SYS:KLOCK? System 64. SYS:PLC:VOLTAGE <5/24> System 65. SYS:PLC:VOLTAGE? System 66. SYS:POWER:OFF VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 79 (ms) For baud rate: 9600 115200 bits/s bits/s System 67. SYS:RESET <0/1/2/3> System 68. SYS:RESTART System 69. SYS:READY? System 70. SYS:PLOCK <ON/OFF> System 71. SYS:PLOCK? System 72. SYS:TERM:BAUD <baud rate> System 73. SYS:TERM:BAUD? VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 80: Explanations Of Information Commands

    Vermes Microdispensing, MDC 1500, 01P10015, 4113PV1-E Return: Vermes Microdispensing, MDC 1500, 01P10015, 4113PV1-E HELP Description: Shows a list with all RS-232C commands. Example: Input: HELP Result: List with all RS-232C commands. Return: *IDN? HELP SYS:IPC? … MDP:CART:MODE VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 81: Explanations Of Trigger Commands

    EEPROM of the control unit. Then they are still present even after re- starting the MDC. If you set the number of pulses to “0”, the valve changes into infinite mode. Example: Input: MDC1500:SETUP2 10m,800u,100 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 82 MDC1500:SETUP3? Result: Information is given about the current pulse parameters of Setup 3 (e.g. Open Time 10 ms, Close Time = 10 ms, Number of Pulses = 100). Return: OK 10m, 10m, 100 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 83 MDC1500:SETUP4? Result: Information is given about the current pulse parameters of Setup 4 (e.g. Open Time 10 ms, Close Time = 10 ms, Number of Pulses = 100). Return: OK 10m, 10m, 100 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 84 In case there is no sequence set for setup 1, the response will be: OK 0, 1, 0, 0 Example: Input: MDC1500:SEQUENCE1? Result: The response returns the sequence parameters for setup 1. Return: OK 0, 1, 20m, 3 MDC1500:SEQUENCE2? MDC = Microdispensing controller VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 85 In case there is no sequence set for setup 4, the response will be: OK 0, 4, 0, 0 Example: Input: MDC1500:SEQUENCE4? Result: The response returns the sequence parameters for setup 4. Return: OK 0, 4, 20m, 3 MDC1500:SEQUENCE:MODE <ON/OFF> MDC = Microdispensing controller VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 86 Example: Input: MDC1500:RUN 10m,10m,10k Open Time: 10m ≙ 10 ms Result: The following parameters are set: Close Time: 10m ≙ 10 ms Number of Pulses: 10000 Then dispensing starts with these parameters Return: VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 87: Explanations Of Heater Commands

    There are two possible parameters. 0 – deactivate heater 1 – activate heater Example: Input: MDH:MODE 1 Result: The nozzle heater is activated. Return: OK (or “Not OK”, if heater was already ON) VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 88 Example: Input: MDH:STAT? Result: Current status and temperature of the heater (in millidegree centigrade) Return: OK OFF, 20048m (example OFF) OK ON, STABLE, 30000m (example ON) VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 89: Explanations Of Pressure Commands

    This command activates/deactivates the regulation for the actuator pressure. There are two possible parameters. 0 – deactivate pressure regulation 1 – activate pressure regulation Example: Input: MDP:ACT:MODE 0 Result: The pressure regulation for the actuator pressure is deactivated. Return: VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 90 In case you enter a parameter outside the possible range, the response will be a “Not OK”. Example: Input: MDP:ACT:REGU:TYPE 1 Result: The type of the actuator pressure regulator is configured as electronic. Return: VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 91 This command shows you the target pressure for the actuator pressure. The values are given in bar. Example: Input: MDP:ACT:TARGET? Result: The target pressure for the actuator (here 3.5 bar). Return: OK 3500m VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 92 This command activates/deactivates the regulation for the cartridge pressure. There are two possible parameters. 0 – deactivate pressure regulation 1 – activate pressure regulation Example: Input: MDP:CART:MODE 0 Result: The pressure regulation for the cartridge pressure is deactivated. Return: VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 93 Communication Interfaces VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 94 In case you enter a parameter outside the possible range, the response will be a “Not OK”. Example: Input: MDP:CART:REGU:TYPE 2 Result: The type of the cartridge pressure regulator is configured as mechanic. Return: VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 95 This command shows you the target pressure for the cartridge pressure. The values are given in bar. Example: Input: MDP:CART:TARGET? Result: The target pressure for the cartridge is shown (here 2.7 bar). Return: OK 2700m VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 96: Explanations Of Valve Commands

    30, 6m, 5m, 101, 8m, 5m, 10, 0, 1500m, 1504m, 10:4:1\r 1000601, 1, 1AA000531, 12RGB010, 4013PV1-E, 0, 28, 26307m, 3600u, 5m, 30, 878, 5900u, 7700u, 2, 3600u, 5m, 30, 6m, 5m, 101, 8m, 5m, 10, 0, 1500m, 1512m, 10:9:0\r VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 97 This command allows you to set a service interval. The highest value you can enter is 4000000000. When you change the service interval, the counter is automatically reset to “0”. Example: Input: MDV:SERVICE 5000000 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 98 The valve closes. Return: MDV:PLUGOUT MDV = Microdispensing valve Description: With this command you plug the microdispensing valve out from the MDC. Example: Input: MDV:PLUGOUT Result: The valve is plugged out from the MDC. Return: VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 99: Explanations Of System Commands

    30, 6m, 5m, 101, 8m, 5m, 10, 0, 1500m, 1512m, 10:9:0\r 3000302, 1, 1AA000531, 12RGB010, 4013PV1-E, 0, 28, 23920m, 900u, 1m, 2, 1158, 900u, 1m, 2, 3600u, 5m, 30, 6m, 5m, 101, 8m, 5m, 10, 1, 1500m, 996m, 11:46:57\r VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 100 0 – key lock is deactivated (i.e. the keypad of the control unit can be used) 1 – key lock is activated (i.e. the keypad of the control unit cannot be used) Example: Input: SYS:KLOCK? VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 101 Communication Interfaces Result: It is shown, if the key lock is activated (here: yes). Return: OK 1 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 102 This command tells the MDC to shut down (without shutting down the power) and then to restart. The MDC is shut down normally as if you had used the [Power]-key. Example: Input: SYS:RESTART Result: The MDC is shut down and then restarts. Return: VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 103 You can still make changes via the RS-232C interface. Example: Input: SYS:PLOCK? Result: It is shown, if the parameter lock is activated (here: yes). Return: OK 1 SYS:TERM:BAUD <baud rate> SYS = system, BAUD = baud rate VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 104 This command shows the current baud rate of the serial interface. There are seven possible baud rates (9600, 19200, 38400, 57600, 115200 (default), 230400 and 460800). Example: Input: SYS:TERM:BAUD? Result: The current baud rate is shown (here: 115200). Return: OK 115200 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 105: Plc Interface: 15-Pin, Sub-D

    The minimum length for a trigger signal has to be 20 µs. Access is possible to: • Status bits • Set-Trigger signals initiating dispensing cycles (pulses) or complete packages of pulses (bursts) • Information about the status of the heater VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 106: Pin Functions

    DosOK – Ready for dispensing (in the case of a pulse package, at the end of the entire burst) Ra=2.2 kΩ (valid for 0 V) Do not connect ___________ No connection For the connection diagram, see paragraph 15.10, page 176. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 107: Plc-Signals

    Before the drop is formed it takes another little moment, since the tappet has to move down to impact on the nozzle (see paragraph 8.3, page 68). 9.2.2.1 Single-Shot Mode Fig. 35: Single-Shot Mode VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 108: Burst Mode (Example With Two Shots)

    Therefore, you have to wait a little moment with the next trigger signal. The waiting time depends on the actuator pressure and the fluid box you use. You have to find it experimentally. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 109: Infinite Mode

    Communication Interfaces 9.2.2.4 Infinite Mode Fig. 38: Infinite Mode 9.2.2.5 PLC-Signals in Case of an Error Fig. 39: PLC-Signals in Case of an Error VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 110: Heater Pins Of The Plc Interface

    You can select setups via the select pins. The following shows the match-up between the setups and the select pin settings. Select 1 (PLC Input) Select 2 (PLC Input) Setup 1 Setup 2 High Setup 3 High Setup 4 High High Tab. 29: Factory settings of the setups VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 111: Interface Of The Cable Connection At The Valve: M12, 12-Pin, A-Coded

    Internal / Do Not Connect ___________ ___________ Internal / Do Not Connect Constant Ground Ground (valve) Constant 24 V Valve + 24 V max. Heater + Measurement PT100 - Measurement PT100 + Shield Constant Ground Ground (shield) VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 112: Interface For An Electronic Pressure Regulator: M8, 6-Pin, A-Coded

    Power and signal reference level Output 0-10 V Analog Output 1 Input 0-10 V Analog Input 1 Output 0-10 V Analog Output 2 Input 0-10 V Analog Input 2 Power output +24 V Power for pressure regulator VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 113: Cleaning

    Refer to the list on Page 115. In case of materials you cannot find on the list, please consult the manufacturer or the Technical Support of VERMES Microdispensing (see Page 7). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 114: Heat Resistance Of Sealing Materials

    The following table shows the maximum temperature to which the respective sealing materials may be exposed. Material Max. Temperature [in °C] PTFE EPDM Silicone Viton CeTeDur Tab. 30: Heat Resistance of Sealing Materials VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 115: Compatibility Between Sealing Materials And Selected Media

    If possible, use materials with a higher compatibility. Usage is not recommended. No compatibility Tab. 31: Compatibility between Sealing Material and Selected Media VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 116: Cleaning Methods

    A beaker with a compatible cleaning liquid (e.g. Isopropanol) • A pointed pair of tweezers • The necessary tools for mounting and demounting as recommended by VERMES (see paragraph 3.3, page 16). 10.4.1 Pre-purifying Pre-purifying consists in purging the system with compressed air.

  • Page 117: Rinsing With A Purifying Agent

    – Disconnect the PP adapter fitting from the cartridge. Step 3: – Replace the used cartridge by a new one. – The purifying agent can be supplied. CAUTION Check for leaks All of the connectors must be installed and leak-tight. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 118 MDV:OPEN and MDV:CLOSE for this purpose. Step 7: – Separate the compressed-air connection and remove the cartridge. Step 8: – Make sure the collected liquid in the container is disposed of according to local regulation. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 119: Disassembling Of The Valve

    Make sure that no medium spills into the machine. Step 2 (fluid box) Remove the fluid box with the cartridge from the valve. Turn the fluid box by 45° and pull it off from the valve. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 120 Use the thicker side of tool MDT 323 (as shown) or the thicker end of the MDT 328. Important note! When using a 2G Tappet rod, you do not need a tappet centering piece. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 121: Fine Purification

    CAUTION Damaged tappet sealing Only use the tools recommended by VERMES. Do not use a sharp tool to press the tappet sealing from the fluid box. It could cause damage to the tappet sealing, which might lead to a leakage.
  • Page 122 Nozzle inserts with small openings If a nozzle insert with inner channel smaller than 100 µm (except for nozzle inserts with long dispensing channels, namely J-/C-series, N-27 and N-28) happens to be still clogged after VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 123 CTK and have to be ordered separately. Important note! Use the MDT 324 - Nozzle Insert Cleaning Holder with all Vermes nozzle inserts. With it, you can safely keep the nozzle insert in place during cleaning and drying with compressed air.
  • Page 124 Afterwards, clean the outside of the tappet sealing. Keep using the fluidic brush, especially for the outer edge. Then clean the inner rim of the tappet sealing with a cleaning rod. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 125: Tab. 33: Clean All Components By Hand

    Swivel the tappet half-circularly between a and b. The Tappet Centering Screw BY must slide smoothly on the tappet in between the ends. Remove the Tappet Centering Screw BY from the tappet after the test. Tab. 34: Two-Finger-Seesaw-Test VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 126: Assembling Of The Valve

    Connector Luer Lock into the top bore of the cartridge base. Use the open-ended wrench of the MDT 327 (hexagon screw size M8, torque stainless steel 100 – 120 cN.m, PEEK 40 – 60 cN.m). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 127 The three small pins of MDT 303 have to fit in exactly into the three holes of the Tappet Centering Screw BY. Turn the MDT 303 clockwise while pressing it down slightly to the VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 128 Alternately, you can mount the fluid box rectangular to the right or to the left. This would also affect the position of the cartridge holder (see “Optional positions” in the end of the table). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 129: Tab. 35: Assembling Of The Valve

    (picture right). Then the complete assembly would look like this. Be aware that you have to switch around the cartridge holder to mount it for the right position. Tab. 35: Assembling of the valve VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 130 Cleaning VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 131: Maintenance

    To set and check the service interval via RS-232C commands, you have three serial commands (see paragraph 9.1.2, page 76). To set a service interval: MDV:SERVICE <interval> To check the service interval: MDV:SERVICE? VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 132 Alternatively, you can use the service interval, to track how many shots are still left of your warranty of a new or overhauled system. After you receive the system, simply set the number of shots from the respective warranty as service interval. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 133: Maintenance Of Tappet, Tappet Sealing And Nozzle Insert

    Exchange the nozzle insert as soon as it is worn out, since otherwise it can cause a leakage problem. Fig. 45: Example - Nozzle Insert N11 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 134: Exchange Of The Tappet, The Tappet Sealing And The Nozzle Insert

    10.4.3, page 119. Before disassembling the system, perform the cleaning procedure explained in the same chapter. There you will also find the necessary information of how to clean the tappet/tappet sealing/nozzle insert. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 135: Error Situations

    (e.g. loose cables) and re-start the system. If the error still occurs, please contact the Technical Support at VERMES Microdispensing or your local supplier (see Page 7). We recommend checking the relevant serial numbers (e.g. MDC and MDV) and the firmware revision before contacting the support.

  • Page 136: Table Of Error Messages

    SYSTEM, INTERNAL ERROR Internal communication Operation 3000519 SYSTEM, DISPLAY ERROR Internal communication Operation 3000520 SYSTEM, REGULATOR ERROR Internal communication Operation 3000521 SYSTEM, LED ERROR Internal communication Operation 3000522 SYSTEM, INTERNAL ERROR Internal communication Operation VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 137: Explanations Of Error Messages

    This error appears during the start-up of the system. The error happens, if a voltage drop at the processor had caused a reset. Error code display: Relates to: MDC/Whole system Consequences: Happens when? During start-up Error handling: • No action necessary, this error does not affect the dispensing process VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 138 Error code display: Relates to: Internal communication Consequences: Happens when? During operation Error handling: • No action necessary, this error does not affect the dispensing process VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 139 Error code display: Relates to: Internal communication Consequences: Happens when? During operation Error handling: • No action necessary, this error does not affect the dispensing process VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 140 RS-232C interface. Error code display: Relates to: External communication Consequences: Happens when? During operation Error handling: • No action necessary, this error does not affect the dispensing process VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 141 Press the [Enter]-key or the [Back]-key of the keypad. • • Check your power supply. You might have to unplug it and to plug it in again. • If it happens repeatedly, contact the Technical Support (see Page 7) VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 142 SYSTEM – BEEPER ERROR Relates to: MDC/Whole system Consequences: Happens when? During operation Error handling: Press the [Enter]-key or the [Back]-key of the keypad. • • If it happens again, re-start the control unit. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 143 In case the error appears although the valve is connected, check the cable connection. • In case the error appears again, although the valve is connected correctly, contact our Technical Support (see Page 7). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 144 During operation Error handling: • Press the [Enter]-key or the [Back]-key of the keypad. • Re-start the control unit. • In case the error appears repeatedly, contact our Technical Support (see Page 7). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 145 Press the [Enter]-key or the [Back]-key of the keypad. • • Wait until the heater has cooled down (below 90 °C). • In case the error appears repeatedly, contact our Technical Support (see Page 7). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 146 Check the pressure supply. Are there pressure fluctuations? • Reset the target pressure. • Check if you could work with a lower dispensing frequency. • In case the error appears repeatedly, contact our Technical Support (see Page 7). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 147 Press the [Enter]-key or the [Back]-key of the keypad. • • Change to Setup 1 and re-start the system. • In case the error appears repeatedly, contact our Technical Support (see Page 7). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 148 • Press the [Enter]-key or the [Back]-key of the keypad. • Change to Setup 1 and re-start the system. • In case the error appears repeatedly, contact our Technical Support (see Page 7). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 149 In case the display is not working properly, check the error log if this error happened. • Change to Setup 1 and re-start the system. • In case the error appears repeatedly, contact our Technical Support (see Page 7). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 150 Happens when? During start-up Error handling: Press the [Enter]-key or the [Back]-key of the keypad. • • Re-start the system. • In case the error appears repeatedly, contact our Technical Support (see Page 7). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 151 Happens when? During operation Error handling: Press the [Enter]-key or the [Back]-key of the keypad. • • Re-start the system. • In case the error appears repeatedly, contact our Technical Support (see Page 7). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 152 Happens when? During operation Error handling: • Press the [Enter]-key or the [Back]-key of the keypad. • Re-start the system. • In case the error appears repeatedly, contact our Technical Support (see Page 7). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 153 Happens when? During operation Error handling: Press the [Enter]-key or the [Back]-key of the keypad. • • Re-start the system. • In case the error appears repeatedly, contact our Technical Support (see Page 7). VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 154: Heater Safety Routines

    • In case of a power failure, heater and pressure supply will be deactivated first right away, to decrease the load and give the MDC the time for a power failure routine. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 155: Transport, Storage And Disposal

    The entire packaging consists of 100 % recyclable material. At the end of its lifetime, the product itself should be discarded in conformity with local regulations. Prescriptions with respect to handling of electrical scrap have to be observed. VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 156: Spare Parts And Tools

    14 Spare Parts and Tools Here are some of the most important spare and extra parts as well as tools. For the latest and complete list, please check our homepage at www.vermes.com. 14.1 Nozzle Fixation Nuts Nozzle Fixation Nut NFN-TA-HC...

  • Page 157: Tab. 38: Tappets

    Order no. 1014636 Order no. 1014748 (blue) 23.5 BY Order no. 1014709 310 ml Order no. 1014635 2G BY Order no. 1015221 Tappet centering screw 2G BY +10 mm Order no. 1015316 Tab. 38: Tappets VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 158: Sealings

    Order no. 1014623 Order no. 1014369 1500-BY-30 Order no. 1016111 PEEK-BY Order no. 1014537 1500-BY-40 Order no. 1014538 1500-BY-60 Order no. 1014624 1500-BY-20+10mm Order no. 1015421 1500-BY-30+10mm Order no. 1017152 1500-BY-40+10mm Order no. 1015127 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 159: Tab. 40: Supply Unit

    PEEK (with insert) Order no. 1013139 1500-BY-40 Order no. 1016196 1500-BY-60 Order no. 1016197 10 ccm Order no. 1014951 Stainless Steel Order no. 1010027 30/55 ccm Order no. 1014950 Tab. 40: Supply unit VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 160: Cleaning Tools

    MDT 328 - Tappet Sealing Changing Out Tool TA Tool Order no. 1014440 Order no. 1014283 Order no. 1014503 MDT 333 - Double Channel Tappet Sealing Changing Tool Order no. 1016243 Tab. 42: Tools VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 161: Nozzle Inserts

    N25-180 Order no.: 1014660 N34-150 Order no.: 1015455 N25-250 Order no.: 1014659 N34-200 Order no.: 1015230 N25-500 Order no.: 1013428 N34-250 Order no.: 1015456 N34-300 Order no.: 1015228 N34-350 Order no.: 1015696 N34-400 Order no.: 1015229 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 162 J03- 200 Order no.: 1012885 J04-200 Order no.: 1012936 J02-70 Order no.: 1012878 J04-300 Order no.: 1015149 J04-400 Order no.: 1014613 J04-500 Order no.: 1014614 J04-600 Order no.: 1014629 Tab. 43: Nozzle Inserts VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 163: Other Parts

    1500-BY-HT-40 Order no. 1015385 Order no. 1015680 MDH-48-BY-HT Order no. 1015386 1500-BY-HT-60 Order no. 1015717 (heater controller) (for hot melt applications) 1500-BY-HT-40-JIC2 Order no. 1016709 1500-BY-HT-60-JIC2 Order no. 1017020 (for hot melt applications) VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 164 Order no. 1014384 JIC2 30 ccm, L Order no. 1016247 (only compatible with 1016709 or 1017020) O-Ring-JIC-2 Viton Order no. 1016680 Tightening screw-HT stainless steel Order no. 1015671 Tab. 45: Accessories for Hot Melt Applications VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 165: Attachments

    Attachments 15 Attachments 15.1 Declaration of Incorporation Fig. 46: EU Declaration of Incorporation VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 166: Eu Declaration Of Conformity

    Attachments 15.2 EU Declaration of Conformity Fig. 47: EU Declaration of Conformity VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 167: Dimensional Drawing Mdc 1500-V

    Attachments 15.3 Dimensional Drawing MDC 1500-V Fig. 48: Dimensional Drawing MDC 1500-V VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 168: Dimensional Drawing Mdv 1560-V - With Accessories

    Attachments 15.4 Dimensional Drawing MDV 1560-V – with Accessories Fig. 49: Dimensional Drawing MDV 1560-V – with Accessories VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 169: Dimensional Drawing Mdv 1560-V - Positioning

    Attachments 15.5 Dimensional Drawing MDV 1560-V - Positioning Fig. 50: Dimensional Drawing MDV 1560-V – Positioning VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 170: Drawing Center Of Gravity Mdv 1560-V

    Attachments 15.6 Drawing Center of Gravity MDV 1560-V Fig. 51: Drawing Center of Gravity VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 171: Connection Diagram Plc Interface

    Attachments 15.7 Connection Diagram PLC interface Fig. 52: Connection Diagram PLC interface VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 172: Overview Of The Mdc Menu

    Attachments 15.8 Overview of the MDC Menu For a more detailed description of the menus and submenus, see paragraph 4.5, page 26. Fig. 53: Overview of the MDC Menu VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 173: Overview Of The Command Functions

    De-/activate the regulation for the actuator pressure MDP:ACT:STAT? Check the current status of the actuator pressure MDP:ACT:REGU <min volt>,<min Set the pressure control of the actuator pressure according to your pressure regulator bar>,<max volt>,<max bar> VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 174 Reset all settings of the MDC to the factory settings SYS:RESTART Shut down and restart the MDC SYS:READY? Check if the system is ready for dispensing SYS:PLOCK <ON/OFF> De-/activate the parameters lock SYS:PLOCK? Check if the parameter lock is activated VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 175 Attachments RS-232C commands Functions SYS:TERM:BAUD <baud rate> Change the baud rate of the serial interface SYS:TERM:BAUD? Check the baud rate of the serial interface VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 176: Connection Diagram Mds 1560-V (With Electronic Pressure Regulation)

    Attachments 15.10 Connection Diagram MDS 1560-V (with electronic pressure regulation) This diagram shows the connections of an MDS 1560-V in case you use electronic pressure regulators. Fig. 54: Connection Diagram MDS 1560-V (with electronic pressure regulation) VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 177: Connection Diagram Mds 1560-V (With Mechanical Pressure Regulation)

    Attachments 15.11 Connection Diagram MDS 1560-V (with mechanical pressure regulation) This diagram shows the connections of an MDS 1560-V in case you use mechanical pressure regulators. Fig. 55: Connection Diagram MDS 1560-V (with mechanical pressure regulation) VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 178: Declaration Concerning Decontamination Of Shipped Equipment

    You have to fill out the following form correctly; otherwise, the order will not be processed. Upon request, VERMES Microdispensing performs the required decontamination after receipt of the corresponding safety data sheet.

  • Page 179: List Of Figures

    Connecting the Valve-Cable-1500 with the valve ......62 Fig. 29: Power Supply 24 V 4 A and its plug ..........63 Fig. 30: Connection Diagram MDS 1560-V (with electronic pressure regulator) ..................64 Fig. 31: System behavior ................68 Fig. 32: Submenu Heater ................
  • Page 180 Fig. 52: Connection Diagram PLC interface ..........171 Fig. 53: Overview of the MDC Menu ............172 Fig. 54: Connection Diagram MDS 1560-V (with electronic pressure regulation) ..................176 Fig. 55: Connection Diagram MDS 1560-V (with mechanical pressure regulation) ..................177...
  • Page 181 Assembling of the valve ............... 129 Tab. 36: Module affected by the error ............135 Tab. 37: Nozzle Fixation Nuts ..............156 Tab. 38: Tappets ..................157 Tab. 39: Sealings ..................158 Tab. 40: Supply unit ..................159 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 182: List Of Tables

    List of tables Tab. 41: Cleaning Tools ................160 Tab. 42: Tools ....................160 Tab. 43: Nozzle Inserts ................162 Tab. 44: Other Parts ..................163 Tab. 45: Accessories for Hot Melt Applications ........164 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

  • Page 183: Index

    Compressed air consumption 47 dispensing process 65, 66 Compressed Air Supply 49 Dispensing with a Heater 72 Connection Diagram MDS 1560-V (with electronic display 23 pressure regulation) 176 DosOK 107 Drawing Center of Gravity 170 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 184 Input of Values 69 General Settings 26 Installation of the control unit 60 Heater Setting 26 Installation of the Microdispensing System 60 Pressure Setting 26 installation of the valve 60 System Information 26 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 185 Pin Functions 74, 106, 111, 112 Interface for an electronic pressure regulator 112 Service Code 30 Interface for the cable connection at the valve 111 Service Interval 131 RS-232C interface 74 setups 37 PIN Functions simpler cleaning 122 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...
  • Page 186 VOLTAGE – TOO LOW 141 Tappet Sealing PTFE 39 Warnings 12 Tappets 156 wearing parts 133 Technical Data 21, 41 wiring 61 control unit 21 working configuration 37 valve 41 wrap-around 26 Technical Support 7 VTK-TR-BA-155e-A - User Manual MDS 1560-V Series...

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