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Benning EV 3-3 Operating Manual
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Benning EV 3-3 Operating Manual

Benning EV 3-3 Operating Manual

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Operating manual
Translation of the German original version

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Summary of Contents for Benning EV 3-3

  • Page 1 Operating manual Translation of the German original version...
  • Page 2 General non-discrimination Benning is aware of the importance of language with regard to the gender equality and endeavors to take this into account at all times. To improve readability, we have refrained from consistently using differentiating formulations.
  • Page 3 Testing the PP/CP signals .................... 22 RCD test.......................... 23 Testing with an installation tester .................. 24 Maintenance ............................. 26 Maintenance schedule ...................... 26 Cleaning the device...................... 26 Replacing the batteries ....................... 27 Replacing the fuse ...................... 27 Technical data............................ 28 Disposal and environmental protection .................... 29 5335 / 09/2024 en BENNING EV 3-3...
  • Page 4 Table of contents Index ................................. 30 BENNING EV 3-3 5335 / 09/2024 en...
  • Page 5 Table of figures Table of figures Figure 1 BENNING EV 3-3 device structure ....................Figure 2 Assignment of the Type 2 connector for connection to the charging station (EVSE) ....... 5335 / 09/2024 en BENNING EV 3-3...
  • Page 6 Table 4 Switch positions of the “CP-Status/State” rotary switch..............Table 5 Switch positions of the “PP-Status/State” rotary switch..............Table 6 Functions of the keys........................Table 7 Functions of the contact electrode....................Table 8 Maintenance schedule........................Table 9 Technical data ..........................BENNING EV 3-3 5335 / 09/2024 en...
  • Page 7 1.1 General notes Introduction The BENNING EV 3‑3 measuring adapter described here (in the following only referred to as “device”) is intended to carry out safety and functional tests on charging stations for electric vehicles (EVSE, electric vehicle supply equipment) in compliance with DIN VDE 0100‑600 (IEC 60364‑6) and DIN VDE 0105‑100 (EN 50110).
  • Page 8 Information in this operating manual can be changed at any time without prior notice. Benning is not obligated to make amendments to this operating manual or to keep it up to date.
  • Page 9 Please contact our Technical support for technical questions on handling the device. Phone: +49 2871 93-555 Fax: +49 2871 93‑6555 E-Mail: helpdesk@benning.de Internet: www.benning.de Returns management Easily and conveniently use the BENNING returns portal for a quick and smooth returns processing: https://www.benning.de/service-de/retourenabwicklung.html Phone: +49 2871 93-554 E-Mail: returns@benning.de Return address BENNING Elektrotechnik und Elektronik GmbH & Co. KG Retourenmanagement Robert-Bosch-Str.
  • Page 10 Standards applied The device has been built and tested in compliance with the following standards and has left the factory in perfectly safe condition. • IEC / DIN EN 61010-1 (VDE 0411‑1) • IEC / DIN EN 61010-2-030 (VDE 0411‑2‑030) BENNING EV 3-3 5335 / 09/2024 en...
  • Page 11 – Use of components, accessories, spare or replacement parts that have not been released and approved for the respective application by Benning – Non-observance, manipulation, changes or misuse of the operating manual or the instructions and notes contained therein...
  • Page 12 • The test socket and the 4 mm test sockets are intended only for testing purposes and connection to BENNING IT 130 or IT 200 installation testers. • Do not connect any measuring devices other than the BENNING installation tester. • The device is intended for short-time use only (continuous operation is not permitted). The maximum load time is 10 ms and the maximum degree of utilisation is 10 %.
  • Page 13 Even low voltages from 30 V‑AC and 60 V‑DC on can be dangerous to human life! • Please observe relevant regulations on occupational safety and health. • If necessary, use appropriate protective equipment. 5335 / 09/2024 en BENNING EV 3-3...
  • Page 14 Scope of delivery 2.5 Special types of risks Scope of delivery The scope of delivery of the device includes the following components: • 1 x BENNING EV 3‑3 measuring adapter • 1 x protective pouch • 1 x quick reference guide BENNING EV 3-3 5335 / 09/2024 en...
  • Page 15 CP sh” • “Error Simulation PE op” 7 Display 8 LEDs for phase indication L1, L2 and L3 (output voltage of the charging station / EVSE) 9 4 mm test sockets (N, PE, L1, L2, L3) for connection to the BENNING installation tester 5335 / 09/2024 en BENNING EV 3-3...
  • Page 16 No vehicle (EV) No power supply from Open ±12 V, 1 kHz connected. charging station. Vehicle (EV) Charging station 2 740 Ω +9 / -12 V, 1 kHz connected but not detects vehicle, but no ready for charging. power is provided. BENNING EV 3-3 5335 / 09/2024 en...
  • Page 17 Navigating through parameters “Error Simulation Simulating a disconnected protective Cancelling the charging process CP sh” conductor Switch-off time ≤ 100 ms “Error Simulation Simulating a short-circuit Cancelling the charging process PE op” Switch-off time ≤ 3000 ms Table 6: Functions of the keys 5335 / 09/2024 en BENNING EV 3-3...
  • Page 18 Table 7: Functions of the contact electrode Automatic switch-off (“APO” – “Auto Power-off”) If you do not press any keys of the device for 5 minutes, the device switches off automatically. The function is disabled during a test. BENNING EV 3-3 5335 / 09/2024 en...
  • Page 19 1. Open the language selection. To do this, press and hold the “ON/OFF | Funktion/Function” and “RCD Test | Weiter/Next” keys for 2 seconds. 2. Select a language. To do this, press the “RCD Test | Weiter/Next” key. 3. Confirm your language selection. To do this, press the “ON/OFF | Funktion/Function” key. 5335 / 09/2024 en BENNING EV 3-3...
  • Page 20 4. Simulate a vehicle being charged. To do this, set the rotary switches to the following positions: – “PP-Status/State”: switch position according to the maximum charging current from 13 to 63 A – “CP-Status/State”: switch position “C” or “D” BENNING EV 3-3 5335 / 09/2024 en...
  • Page 21 15 V, the test has been passed. Three-phase testing: If the voltage of V and V is in the range of 360 V-AC to 440 V-AC and V is less L1L2 L2L3 L3L1 than 15 V, the test has been passed. 5335 / 09/2024 en BENNING EV 3-3...
  • Page 22 2. Connect the device to the output of the charging station (EVSE) via the Type 2 connector. 3. Switch on the device. 4. Select the “CP-Status/State” function. To do this, press the “ON/OFF | Funktion/ Function” key twice. BENNING EV 3-3 5335 / 09/2024 en...
  • Page 23 6. Use the “RCD Test | Weiter/Next” key to select one of the following testing currents. – DC 6 mA – AC 30 mA / 0° – AC 30 mA / 180° 7. Start the RCD test. To do this, press and hold the “RCD Test | Weiter/Next” key for 2 seconds. 8. Check the test result. 5335 / 09/2024 en BENNING EV 3-3...
  • Page 24 “Error Simulation” “CP sh” (simulating a disconnected protective conductor) “Error Simulation” “PE op” (simulating a short-circuit) Requirements • Installation tester BENNING IT 130, BENNING IT 200 • Charging station (EVSE) is compatible with the device • Please observe the requirements for measuring [} page 20]. • Approved safety measuring lines Procedure 1.
  • Page 25 8. Select the maximum charging current of the charging cable using the "PP-Status/State" rotary switch. 9. Simulate the respective state of charge using the "CP-Status/State" rotary switch. 10. Before disconnecting the device from the charging station (EVSE), set the rotary switch “CP-Status/State” to switch position “A”. 5335 / 09/2024 en BENNING EV 3-3...
  • Page 26 3. In case of electrolyte contamination or white deposits in the area of the battery or the battery compartment, clean the batteries and these areas by means of a clean and dry cloth. Replace the batteries, if necessary [} page 27]. BENNING EV 3-3 5335 / 09/2024 en...
  • Page 27 2. Remove the defective fuse from the fuse holder and dispose of it properly [} page 29]. 3. Insert the new fuse and position it centrally in the fuse holder. 4. Place the battery compartment cover back onto the device and tighten the screw. 5335 / 09/2024 en BENNING EV 3-3...
  • Page 28 Operating duration Short-term use (no continuous operation) Max. barometric altitude 2 000 m Operating temperature 0 … 40 °C Max. relative air humidity 95 % RH (0 … 40 °C), non-condensing Storage Ambient temperature (-10 … 40 °C) Max. relative air humidity 85 % RH (0 … 40 °C) Table 9: Technical data BENNING EV 3-3 5335 / 09/2024 en...
  • Page 29 Disposal and environmental protection 7.4 Replacing the fuse Disposal and environmental protection At the end of product life, dispose of the unserviceable device and the batteries via appropriate collecting facilities provided in your community. 5335 / 09/2024 en BENNING EV 3-3...
  • Page 30 Index Index Requirements  20 Basic knowledge  7 Battery Replacing  27 Non-discrimination  2 BENNING EV 3-3  7 Pin assignment  16 Cable simulation  17 PP-Status/State  17 Cleaning  26 Purpose of the operating manual  7 Contact electrode  18 Copyright  2 CP-Status/State  16 Return address  9...
  • Page 31 Index 5335 / 09/2024 en BENNING EV 3-3...
  • Page 32 BENNING Elektrotechnik und Elektronik GmbH & Co. KG Münsterstraße 135 - 137 D - 46397 Bocholt Phone: +49 2871 93-0 Fax: +49 2871 93-429 Internet: www.benning.de E-Mail: duspol@benning.de BENNING EV 3-3 5335 / 09/2024 en...