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Summary of Contents for Thermal Edge HC101385
- Page 1 User & Technical Manual HC101, HC121 50 Hz Series for Class I, Division 2 Hazardous Locations Rev 2.0...
- Page 2 Also, please refrain from using this proprietary information in any other manner, including in any other business, without Thermal Edge Inc.’s written approval. Thermal Edge Inc. reserves the right to revise and otherwise modify the Manual to reflect changes in the requirements, standards, and operating recommendations. The Manual is the sole property of Thermal Edge Inc.
- Page 3 TABLE OF CONTENTS Overview Inspecting the Equipment Unpacking the Air Conditioner Moving the Air Conditioner Unit Label Operation Preliminary Testing Mounting the Air Conditioner Unit Specifications Options System Faults Digital Temperature Controller Programming Preventative Maintenance Field Serviceable Parts Safety Information Troubleshooting Guide Physical Dimensions Electrical Schematic...
- Page 4 Overview Thank you for your purchase of the Thermal Edge Special Purpose Air Conditioner. Our air conditioning equipment is carefully designed to cool and dehumidify the air in electronic component enclosures. Thermal Edge has designed air conditioners for all types of electronic equipment enclosures providing capacity from 1,000 to 20,000 BTUH.
- Page 5 Thermal Edge air conditioners operate as a “closed loop” system with no exposure or introduction of outside air. This ensures that the enclosure is separated from and is not contaminated with ambient air, dirt, chemicals, dust, moisture or foreign matter so that sensitive enclosure components are protected and are kept at your required operational temperature.
- Page 6 In the event of excess water vapor where the enclosure door has been left open there is an overflow hole on the bottom of every unit. Please contact Thermal Edge Inc. if you encounter excess water coming from your air conditioner.
- Page 7 Sealed Device Information: Sealed Device: Compressor Overload Protector Models B130 -135-241A, B170-150*-241C manufactured by Foshan Tongbao. Model MRA98706 manufactured by Sensata Technologies. Epoxy: Manufacture of Material – Resinlab L.L.C. Designation of Material – Type EP 1295 Black Generic Name of Plastic Material – Epoxy Resin Sealed Device: Condenser Fan Switch –HS300-349-0002 manufactured by Wilspec, Oklahoma City.
- Page 8 Preliminary Testing Before mounting the air conditioner to the enclosure, test for proper operation. Follow the steps below prior to installation. WARNINGS The air conditioner must sit upright for 24 hours to assure the compressor oil has drained down to the compressor.
- Page 9 Mounting the Air Conditioner Using the template supplied, determine where the air conditioner is to be mounted and assure that all required cuts and holes will not interfere with or damage the enclosure or its contents. Assure that there is a 3” clearance between walls / obstructions and the air conditioner for the condenser supply air and return air flow so that it is not restricted.
- Page 10 12 Amp Class CC, CCMR Time HC101235 207-253 27.7 MO99 34.00 107 / 345 71.6 Delay 6.25 Amp Class CC, CCMR Time HC101385 342-418 16.8 MO99 34.00 107 / 345 71.6 Delay 6 Amp Class CC, CCMR Time HC101405 360-437 15.9...
- Page 11 HC121 Series Nominal Capacity Rating: 12,000 BTUH Maximum Ambient: 122°F Temperature Classification: T4 Unit Weight: 230VAC – 163lbs, 380VAC – 237lbs Operating Inrush Loading SCCR Recommended Refrigerant Refrigerant Low/High Noise Voltage Current Current (Short Circuit Rating Type Amount Unit Level Range (Start (Running...
- Page 12 Refer to Advanced Digital Temperature Controller Programming section on page 14 for details on changing these parameters. Celsius Programming Celsius Programming option allows the user to control the Thermal Edge Air Conditioner in SI units. This feature can be programmed into the digital temperature controller at time of manufacturing. External Heat Output This option allows you to add an external heater to be located anywhere in your enclosure.
- Page 13 Special Programming All Thermal Edge Air Conditioners have a Special Programming option for selecting unique pre in programmed settings for special requirements. Although most parameters are accessible in our digital controller, this option allows you to receive a unit preset to your requirements without the need to manually configure the unit.
- Page 14 System Faults If any of the critical control parameters exceed limits, the compressor is turned off and an alarm condition is indicated on the front panel. There are three main conditions that can shut the AC compressor down: The condenser high temperature alarm ...
- Page 15 HOW TO ACCESS HIDDEN MENU 1…….. Enter the Programming mode by pressing the SET + DOWN arrow keys simultaneously for 3 seconds. The “F” LED starts blinking. Select the required parameter by pressing the UP or DOWN arrow key. Press the SET key to display its value.
- Page 16 Menu Factory Operating Function Operation Parameter Unit Location Default Range Heater or Dry Contact Auxiliary Hidden 1 - 45 °F Differential Menu 2 Hysteresis Maximum Alerts with “HA” when Hidden Temperature maximum temperature has 45 - 302 °F Menu 2 Alarm been exceeded Minimum...
- Page 17 Loss of Refrigerant Thermal Edge air conditioners are meticulously leak and run tested after assembly. If a leak in the system should develop due to shipping damage or mechanical vibration, the leak must be detected, repaired and the refrigerant charge restored to the system by a qualified refrigeration professional.
- Page 18 Conditioner has been tested by UL to meet the safety requirements of the UL484 specification. When working with the Thermal Edge Air Conditioner always makes sure shroud is installed. Verify proper voltage is applied to unit as specified in the UL label of the Air Conditioner. In the event of a field service repair, power down unit and disconnect power from unit.
- Page 19 Troubleshooting Guide The following guide provides a flow chart to identify a problem, determine the root cause and identify the action needed to correct an issue. Verify input power meets voltage Unit Will Not Run Is Unit requirements as Connected? shown in the UL label Please Connect Power...
- Page 20 Measure Temperature at Evaporator Is evaporator Is Compressor Unit Not Cooling & Verify Heat Load Requirements. Is Fan on? unit capacity adequate for internal head load? Possible low refrigerant. Check for faulty evaporator fan 3 Check Setpoint. Is Is snowflake Is there voltage to Setpoint LED lit on...
- Page 21 Single or Potential bad P1 / P2 Flashing Error Multiple connection. Check combination Codes Codes? green connector flashing? behind controller. Refer to Alarm Signals in Digital Temperature Controller Check Low Pressure Programming Section Switch Connections and Verify Pressure switch is closed. Use meter.
- Page 22 Ensure air tight Is Air Conditioner sealed seal between air against enclosure Water overflow / Check drain, is it conditioner and properly, tightly sealed excessive plugged? enclosure. Make and door closed? sure door is closed. Clean condensate pan and drain; add 1 tbsp bleach to Contact Customer Service upper pan monthly to kill mold...
- Page 23 THIS PAGE IS INTENTIONALLY LEFT BLANK 1800 Hurd Drive ● Irving, Texas 75038 ● (972) 580 -0200 ● (888) 580-0202 ● Fax (972) 580-0277 URL: www.thermal-edge.com ● Email: support@thermal-edge.com SP-ENG-211-000-15 Rev 2.0 23 | P a g e...
- Page 24 Electrical Schematics System Schematic Co n tro l l er Digital Controller Schematic Note: Schematics apply to all voltages; optional accessories wiring not provided in this document. If you require electrical schematic with options contact our technical support and provide your model number. 1800 Hurd Drive ●...
- Page 25 Repair or service by unauthorized personnel. Thermal Edge must be notified of a claim in writing not later than fourteen (14) days from the date when buyer has become aware of such occurrence, or immediately, when the defect is such that it may cause damage.
- Page 26 Customer will pay all freight charges. Out of Warranty Repair If your Thermal Edge air conditioner is out of warranty and requires repair, simply call Thermal Edge Customer Service at (888)-580-0202 for an RMA number. Customer Service will help you determine what repairs or parts are needed and, if possible, an estimate of the cost.
- Page 27 Appendix A Wago Power Terminal Block Instructions Scope: Instructions for connecting power wires to air conditioners equipped with a “Wago” power terminal block. 1 - Remove cover from chassis using T25 Torx bit. 2 -The sequence of the connecting the wires is from LEFT TO RIGHT. 3 - Connect each wire as shown by lifting the lever and inserting the wire into the receptacle directly below.
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