BLUM Z-Nano Operating Instructions Manual

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Tool setting probe

Operating instructions

Type

English

Z‐Nano

Tool Measurement

Hardwired

Linear Working Principle

Wear‐Free Measuring Sys‐

tem

Tool Breakage Detection

Tool Length Measurement

Axes Compensation

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Summary of Contents for BLUM Z-Nano

Page 1 Tool setting probe Tool Measurement Hardwired Linear Working Principle Wear‐Free Measuring Sys‐ Tool Breakage Detection Tool Length Measurement Axes Compensation Operating instructions English Type Z‐Nano...
Page 2 Copyright Passing on as well as duplication of this documentation, evaluation and communication of its content are prohibited without specific authorization. Contraventions are subject to damages. All rights reserved. The language version of the manufacturer (DE/EN) is decisive for the technical content. Subject to technical change without notice. Original operating instructions © 2011 ‐ 2018 by Blum‐Novotest GmbH All brands stated in this document are the property of the respective brand owners. Article number of this documentation: 180275_EN...
Page 3 7. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 7.1 Change of the measuring surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 7.2 Cleaning of tool setting probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 8. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 9. Order numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 10. Shipping instructions / storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 11. EC Declaration of Incorporation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 12. Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 © by Blum‐Novotest V2A | 04/2018...
Page 4 Introduction 1. Introduction Please read and observe the notes included in these instructions. Subject to technical change without any notice. Keys CAUTION! signifies a danger, which may cause injuries, if it is not avoided. NOTICE signifies measures to avoid material damages. Advice for secondary literature Additional advice Don’t use compressed air for this step. The CE‐label confirms, that the product as described complies with the product‐spe‐ cific European regulations. green Further applicable documents Control‐specific connection diagrams These are available at Blum‐Novotest. Abbreviations tightening torque operating voltage high precision V2A | 04/2018 © by Blum‐Novotest...
Page 5 Safety 2. Safety CAUTION! Damages of the measuring system due to misuse are possible.  Handle the measuring system like a precision tool.  Keep the measuring system clean.  Limit the measuring block over travel by programming, see chapter 6..  Read and observe all notes of the machine tool manufacturer. Do not disable safety inter‐ lockings. NOTICE Damage of the measuring system by a short circuit is possible Aggressive liquids may destroy seals.  Do not operate the measuring system in a working environment with aggressive coolants! Coolants must not contain aggressive contents, that can damage plastics or rubber parts (e.g.: acetone, alcohol, ethanol, methanol, cleaning benzine, solvents, ...).  Coolants may not exceed a ph‐level of 9.5.  Please contact us if you have any questions! We also have solutions for special applications. © by Blum‐Novotest V2A | 04/2018...
Page 6 System overview 3. System overview Description Fig. 3‐1 (1) Measuring surface (4) Cable (2) Protection hood (5) Chip protection (option) (3) Spiral hose (6) LED (3a) Hose nut (16) DIN EN ISO 4762 ‐ M3 x 14 (DIN 912) Display elements Colour LED (6) Standby Probe initial position Probe deflected Tab. 3‐1 V2A | 04/2018 © by Blum‐Novotest...
Page 7 System overview Dimensions Standard 22,9 0,025 0,010 Fig. 3‐2 adjustment range X/Y Ø16,5 Ø5,2 Fig. 3‐3 © by Blum‐Novotest V2A | 04/2018...
Page 8 • horizontal mounting: 3.0 N Max. stroke 10 mm Trigger point 1 mm Repeatability • Standard 0.5 µm 2 • 0.2 µm 2 Max. probing speed 2 m/min Min. tool diameter > 0,1 mm • with chip protection 0.2 mm Mass, incl. cable 10 m 700 g Min. bending radius cable • static 26 mm • flexible 60 mm Storage temperature ‐20 °C ... +70 °C Operating temperature +10 °C ... +50 °C Measuring force with chip protection: see chap. 4.3 Depending on geometry and material of tool, Probing force must not result in damage of tool. Tab. 3‐2 V2A | 04/2018 © by Blum‐Novotest...
Page 9 Mounting and commissioning 4. Mounting and commissioning CAUTION! Physical injuries and material damages of the components caused by voltage  Make sure that the components are volt‐free during installation work. CAUTION! Physical injuries and material damages caused by compressed air  Make sure that the components are depressurised during installation work.  Avoid visual and skin contact with air blow. NOTICE Damages caused by improper installation/dismounting  Use original replacement parts only as well as the provided special tools.  Pay attention to the correct orientation of the interlocking disk (inscription pointing to the stylus).  Consider the maximum tightening torque. © by Blum‐Novotest V2A | 04/2018...
Page 10 Mounting and commissioning Mounting variants 4.1.1 Mounting variant with cable (outgoing) on side NOTICE Damage to measuring system by lacking cable fixation possible.  Fix the spiral hose with a pipe clamp as close as possible on the device.  Observe the minimum bending radius, see chap. 3.4. NOTICE If the cable is layed flexibly:  Provide sufficient strain relief.  Limit the movable part of the spiral hose by pipe clamps. To change or remove the spiral hose before mounting of the tool setting probe, bring the hose nut (3a) on slight strain and turn it counter clockwise. Fig. 4‐1 (3a) Hose nut V2A | 04/2018 © by Blum‐Novotest...
Page 11 Mounting and commissioning 4.1.2 Mounting variant with cable (outgoing) downward NOTICE Damage to measuring system by lacking cable fixation possible.  Provide sufficient strain relief.  Observe the minimum bending radius, see chap. 3.4. Ø 17,5 ... 25 Fig. 4‐2 Adjustment unit (order number 145808) Fig. 4‐3 Mounting system (option) © by Blum‐Novotest V2A | 04/2018...
Page 12 Mounting and commissioning 4.1.3 Mounting variant with chip protection NOTICE Influence on reliability of probing possible.  Please ensure that the drainage bore is downwards. (146478) Fig. 4‐4 (5) Chip protection (10) Drainage bore V2A | 04/2018 © by Blum‐Novotest...
Page 13 Mounting and commissioning 4.1.4 Mounting variant with nozzle Installation instruction of mounting system | nozzle Fig. 4‐5 (22) Nozzle (23) Mounting socket © by Blum‐Novotest V2A | 04/2018...
Page 14 Mounting and commissioning Adjustment of probe 4.2.1 Cable (outgoing) on side Fig. 4‐6 (7) Rounded washer (16) DIN EN ISO 4762 ‐ M3 x 14 (DIN 912) Adjustment possibility with rounded washer, in order to compensate possible angle errors of the installation. 1. Insert the rounded washer into the recess of the bottom of the housing. 2. Adjust the probe by reciprocal loosening and tightening of the diagonally opposite hexagon screws (M = 1.1 Nm). V2A | 04/2018 © by Blum‐Novotest...
Page 15 Mounting and commissioning 4.2.2 Cable (outgoing) downward Installation instruction of mounting system | nozzle Fig. 4‐7 Adjustment unit (order number 145808) (11) Rounded washer for probe with (13) Adjusting washer for probe with down‐ downwards facing cable wards facing cable (12) O‐ring (21) DIN EN ISO 4762 ‐ M3 x 20 (DIN 912) Adjustment possibility with rounded washer, in order to compensate possible angle errors of the installation. 1. Insert the rounded washer into the recess of the bottom of the adjusting washer. 2. Make sure that the O‐ring is inserted and without any damage. 3. Adjust the probe by reciprocal loosening and tightening of the diagonally opposite hexagon screws (M = 1.1 Nm). © by Blum‐Novotest V2A | 04/2018...
Page 16 Mounting and commissioning Mounting of the chip protection NOTICE Damages of the measuring system due to distorsion of the protection hood  Loosen all setscrews before demounting the protection hood. Fig. 4‐8 Fig. 4‐9 (1) Measuring surface (10) Drainage bore (2) Protection hood (14) Bellows (5) Chip protection (20) DIN EN ISO 4027 ‐ M3 (DIN 914) (5a) Auxiliary spring (24) DIN EN ISO 4026 ‐ M3 (DIN 913) V2A | 04/2018 © by Blum‐Novotest...
Page 17 2. Push the chip protection onto the probe housing and fix it with the setscrews = 0.3 Nm). Please pay attention to the position of the drainage bore, see chapter 4.1.3. 3. In case of heavy material pollution and therefore, to ensure the functionality, please insert the auxiliary spring centrically into the probe housing, if necessary. Observe the correct mounting direction of the measuring surface, see chap. 7.1. 4. Put on the protection hood and clamp with the setscrews (M = 0.3 Nm). 5. Check the tool setting probe after assembly concerning parallelism, i.e. the probe may not clamp on operation. Measuring force with chip protec‐ without spring with spring (5a) tion: vertical mounting: 2.4 N 5.4 N horizontal mounting: 3.2 N 6.2 N Tab. 4‐1 © by Blum‐Novotest V2A | 04/2018...
Page 18 Ground 0 V brown Power supply 12 ... 30 V (stabilized) / 100 mA yellow STATUS Output static 12 ... 30 V / 50 mA grey STATUS Output static 12 ... 30 V / 50 mA Housing ‐‐‐ Shielding Tab. 5‐1 V2A | 04/2018 © by Blum‐Novotest...
Page 19 Electrical connection Output signals 0 mm 1 mm 10 mm STATUS STATUS LED Status Fig. 5‐2 © by Blum‐Novotest V2A | 04/2018...
Page 20 Notes concerning measuring sequence 6. Notes concerning measuring sequence NOTICE The measuring system could be damaged by collision.  Limit measuring block overtravel by programming: Z: < 9 mm NOTICE Measuring error is possible.  Observe max. feedrate of the machine manufacturer.  Execute calibration and tool measurement at the same constant feedrate. V2A | 04/2018 © by Blum‐Novotest...
Page 21 Maintenance 7. Maintenance NOTICE Damages of the measuring system due to distorsion of the protection hood  Loosen all setscrews before demounting the protection hood. Fig. 7‐1 • The probe is at low maintenance. • Check the bellows on damages and clean it regularly and carefully with a brush. • Depending on application conditions lubricate the measuring surface occasionally, e.g.with multi‐function oil WD40. • Check the probe after assembly concerning parallelism. © by Blum‐Novotest V2A | 04/2018...
Page 22 Maintenance Change of the measuring surface Fig. 7‐2 (1) Measuring surface (2) Protection hood (1a) Measuring surface reception (20) DIN EN ISO 4027 ‐ M3 (DIN 914) Exchange the measuring surface with traces of heavy use or wear. 1. Loosen the setscrews with minimum 4 revolutions and remove the protection hood. 2. Clean the measuring surface and the measuring surface reception. Insert the measuring surface in the centre of the measuring surface reception. Observe the correct mounting direction of the measuring surface. 3. Put on the protection hood and clamp with the 3 setscrews (M = 0.3 Nm). 4. Check the tool setting probe after assembly concerning parallelism, i.e. the probe may not clamp on operation. For systems with chip protection see the differing description acc. to Fig. 7‐4. V2A | 04/2018 © by Blum‐Novotest...
Page 23 Maintenance Cleaning of tool setting probe Fig. 7‐3 (1) Measuring surface (2) Protection hood (1a) Measuring surface reception (20) DIN EN ISO 4027 ‐ M3 (DIN 914) Cleaning of tool setting probe (system without chip protection): 1. Loosen the setscrews with minimum 4 revolutions and remove the protection hood. 2. Clean all parts with a brush and check the bellows for damages. 3. Put on the protection hood and clamp with the setscrews. 4. Check the tool setting probe after assembly concerning parallelism, i.e. the probe may not clamp on operation. © by Blum‐Novotest V2A | 04/2018...
Page 24 1. Loosen the setscrews with minimum 4 revolutions and remove the protection hood and, if necessary, the auxiliary spring. 2. Loosen the setscrews on the chip protection and remove it. 3. Clean all parts with a brush. 4. Push the chip protection onto the probe housing and fix it with the setscrews = 0.3 Nm). Please pay attention to the position of the drainage bore, see chapter 4.1.3. 5. If required, insert the auxiliary spring centrically into the probing housing. 6. Put on the protection hood and clamp with the setscrews (M = 0.3 Nm). 7. Check the tool setting probe after assembly concerning parallelism, i.e. the probe may not clamp on operation. V2A | 04/2018 © by Blum‐Novotest...
Page 25 Troubleshooting 8. Troubleshooting Keys Error = Error message = Error description = Check the following points = Remedy / Workaround Error Probe deflected Probe doesn’t reach rest position after deflection Setscrews on protection ring resp. chip protection are tightened too much Check setscrews Setscrews: pay attention to tightening torque ( 0.3 Nm) © by Blum‐Novotest V2A | 04/2018...
Page 26 Order numbers 9. Order numbers Use original parts and accessories by Blum‐Novotest only. Tool setting probe Z‐Nano 145793 Connecting mode ‐1 Tool setting probe Z‐Nano 145803 Connecting mode ‐1 Chip protection for probe 146478 Mounting socket 145979, h = 14 mm (nozzle can be mounted) for cable on the side Mounting socket 145981, h = 40 mm (nozzle can be mounted) 145983, h = 60 mm for cable on the side and down‐ 145985, h = 125 mm wards facing cable 145987, h = 150 mm 145989, h = 200 mm Mounting socket 145991, h = 250 mm (nozzle can be mounted) for cable on the side and down‐ wards facing cable Adjusting unit for probe with down‐ 145808 wards facing cable Spare and wear parts Spare and wear parts are not subject to warranty. Measuring surface plasma nitrided 145823 (Standard) Measuring surface carbide 145824 ...
Page 27 Shipping instructions / storage 10.Shipping instructions / storage NOTICE  If you return the measuring system for repair, please enclose a detailed error description.  The measuring system has to be returned in the original packing only.  The packing is not allowed to deflect the measuring system.  The measuring system should be packed shock and pollution protected. Service order Please complete this repair order answering all questions in detail and attach it to the system. It will be more cost effective for both parties if we have all the information and will ensure a prompt repair service. Blum‐Novotest GmbH Kaufstr. 14, 88287 Gruenkraut ‐ Germany Tel. +49 751 6008‐0, Fax. +49 751 6008‐156 Company: Department: Contact: Address: Phone: Fax: Email: Measuring system type, serial No.: Machine type, manufacturer: Description of defect: © by Blum‐Novotest V2A | 04/2018...
Page 28 EC Declaration of Incorporation 11.EC Declaration of Incorporation acc. to the EC Machine Regulations 2006/42/EC in the edition from 17 May.2006 We hereby confirm that the subsequently following components are defined for the installation into other machines and that they are in accordance with the following safety requirements of the EC regulations. Commissioning is not allowed until it is ascertained that the machines, in which the compo‐ nents are installed, are in accordance with the EC regulations 2006/42/EC. The relevant technical information is compiled acc. to annex VII part B and, where appropriate, we will send the information concerning the components to the different countries. The indus‐ trial property rights of Blum‐Novotest GmbH will remain unaffected. Component name Z‐Nano Probes for tool measurement Safety requirements 1.5.1 2006/42/EC, Annex I Applied standards: EC‐Regulations: 2014/30/EU 2014/35/EU Applied harmonized standards: EN 61000‐6 EN 60204‐1 EN ISO 12100 Applied national standards: DIN VDE 0100 DIN VDE 0113 Authorised representative for technical information: Blum‐Novotest GmbH Kaufstr. 14 88287 Gruenkraut, Germany V2A | 04/2018 © by Blum‐Novotest...
Page 29 Service 12.Service Headquarters: Worldwide: Blum‐Novotest GmbH Kaufstr. 14 88287 Grünkraut, Germany Tel.:+49 751 6008‐0 Fax:+49 751 6008‐156 www.blum‐novotest.com Vertrieb/Sales: sales@blum‐novotest.com Service: service@blum‐novotest.com Hotline: Vertrieb/Sales: Tel.:+49 751 6008‐200 Tel.:+49 751 6008‐202 Service: © by Blum‐Novotest V2A | 04/2018...

This manual is also suitable for:

4474 145803 145793