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Forney 300 Quick Start Manual

Forney 300 Quick Start Manual

190 ac/dc mp welder

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ITEM# 300
MIG QUICK START GUIDE
190 AC/DC MP WELDER
Manual MIG
1.
Read user manual
2.
Connect to input power
• Generator OK with continuous output >
4,000 W (120V) or 10,500 W (240V)
• Extension Cord: #12 AWG or larger. 25'
(8m) or shorter extension cords
recommended
3.
Select Manual MIG
process
4.
Set polarity for MIG (solid wire)
or Flux-Cored
Solid wire
7.
Set drive roll
Solid
wire
* Face the appropriate groove
towards the inside of machine
9.
Remove
consumables
and depress
trigger until
wire comes out.
Replace
consumables
Contact Forney Industries at 1-800-521-6038 customerservice@forneyind.com forneyind.com
5.
Connect MIG gun and
ground clamp
Flux-cored
8.
Feed wire and set pressure
Flux-
cored
10.
Adjust wire-feed
speed (
) and
voltage ( )
FIND MORE INFORMATION AT FORNEYIND.COM
QUESTIONS OR TROUBLE?
6.
Install wire spool
0.023" (0.6mm) - 0.035" (0.9mm) diameter
8" (200mm)
wire spool
4" (100mm)
wire spool
NOTE: If using gas:
Pressure knob
1. Attach gas hose
Knob set ~2-3
to machine
marks
11.
With contact tip
See chart on welder for settings.
3/8" from metal,
Note: Spool gun WFS
adjustment must be made on
depress trigger
the machine.
completely to
initiate arc
For flux-cored welding,
keep contact tip closer
(ideally under 1/4").
Ground
MIG Gun
Clamp
2. Attach hose to
regulator and
regulator to
gas bottle

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Summary of Contents for Forney 300

  • Page 1 Replace For flux-cored welding, consumables keep contact tip closer (ideally under 1/4"). FIND MORE INFORMATION AT FORNEYIND.COM QUESTIONS OR TROUBLE? Contact Forney Industries at 1-800-521-6038 customerservice@forneyind.com forneyind.com...
  • Page 2 ITEM# 300 MIG QUICK START GUIDE 190 AC/DC MP WELDER TruSet ™ 1. Select the process according to the diameter of the wire being used (TruSet™ MIG .024”, .030”, or .035”). 2. Follow steps 3-9 of the Manual MIG setup.
  • Page 3 • Generators must be a minimum 4,000W continuous output with no low-idle function • Generators must be a minimum 10,500W continuous output with no low-idle (or low-idle off), 5% THD max. function (or low-idle off), 5% THD max. QUESTIONS OR TROUBLE? Contact Forney Industries at 1-800-521-6038 customerservice@forneyind.com forneyind.com...
  • Page 4 90 Hz 70% On Note: It is recommended to leave the pulse setting off until you have become comfortable with welding with your new machine. FIND MORE INFORMATION AT FORNEYIND.COM QUESTIONS OR TROUBLE? Contact Forney Industries at 1-800-521-6038 customerservice@forneyind.com forneyind.com...
  • Page 5 • Generators must be a minimum 4,000W continuous output with no low-idle function • Generators must be a minimum 10,500W continuous output with no low-idle function (or low-idle off), 5% THD Max. (or low-idle off), 5% THD max. QUESTIONS OR TROUBLE? Contact Forney Industries at 1-800-521-6038 customerservice@forneyind.com forneyind.com...