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Matsui JCT-102SS-J Instruction Manual

Volume measurement-type blender
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Volume Measurement-Type Blender
JCT-102SS-J
INSTRUCTION MANUAL
WARNING
Thank you very much for purchasing our product.
Please carefully read this instruction manual for correct use.
During operation, keep this manual close at hand so that it can
be referred to whenever necessary.
Issued May 2017

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Summary of Contents for Matsui JCT-102SS-J

  • Page 1 Volume Measurement-Type Blender JCT-102SS-J INSTRUCTION MANUAL WARNING Thank you very much for purchasing our product. Please carefully read this instruction manual for correct use. During operation, keep this manual close at hand so that it can be referred to whenever necessary.
  • Page 2 However, some parts can be supplied even after the lapse of the period. Please contact our service division for information. 5. Others For technical information, refer also to the maintenance and inspection procedures, and troubleshooting on our website (http://matsui-mfg.co.jp/troubleshooting/). [WO-6441]...
  • Page 3 Contents Since the items marked with are especially important, carefully read and understand these items before using the product.. Product Warranty Contents ------------------------------------------------------------------------------------------------------- I – II Chapter 1 For Your Safe Operation 1. Hazard symbols and meanings --------------------------------------------------- 1 2. Maintaining items for safe operation -------------------------------------------- 2 3.
  • Page 4 Contents Chapter 9 Setting Engineering Mode 1. How to display engineering mode ---------------------------------------------- 34 2. Changing internal setting -------------------------------------------------------- 35 3. Setting N material lower limit ON delay time -------------------------------- 37 4. Setting C material lower limit ON delay time -------------------------------- 38 5.
  • Page 5 Instructions for safety described in this manual should be strictly observed when operating or inspecting this product. Matsui shall not be responsible for any injury or accidents caused by failure to observe these instructions and we make no warranty against such injury or accidents.
  • Page 6 5) Unit inside As there are high-voltage parts inside this unit and accompanying possibility of failure or danger, never allow anyone to handle the unit except for personnel who are sufficiently familiar with this unit or MATSUI S.D.I. 6) Prohibition of reconstruction Never perform reconstruction or modification without our approval.
  • Page 7 Do not check or exchange except by an employee who has expert knowledge about the product, because the operation includes the possibility of failure or danger. Please contact the nearest MATSUI S.D.I. (refer to the back cover), when you need maintenance or repair.
  • Page 8 Chapter 1 For Your Safety Operation 3. Labels Labels are attached to this product at a position where particular attention is required by the degree of danger. Before starting the operation be sure to fully understand the instructions with the WARNINGs and CAUTIONs.
  • Page 9 Chapter 2 Cautions on Operation This chapter describes precautions specific to the product. To prevent the occurrence of danger, precautions are described with headings (See Section 1, Chapter 1) from the most important items. WARNING ●Adaptable material Measurements cannot be performed for other than the applicable material specified in the specifications.
  • Page 10 Chapter 2 Cautions on Operation WARNING ●Cleaning of weigh part and feeding part When changing the material color of the weigh part (screw part) and carrying out cleaning of the tank inside, turn OFF the power switch on the control panel and the primary side power.
  • Page 11 Chapter 3 Name of Each Part Front view of equipment Principal tank lid Regrind material tank lid Principal tank Rotating lamp (Option) Regrind material tank Alarm buzzer BOX (Option) Machine ID. NO. plate Net for safety measures Control panel Container for weigh check Conveying hose port Receiver hopper door (Right and left sides can...
  • Page 12 Chapter 3 Name of Each Part Trough shield plate setup diagram Back of receiver hopper Trough shield plate Trough Screw Graphic operation panel on the control panel JCT AUTO DATA_0 Start Stop Batch 500.0 Ｃ Ｎ Manu Setup Name Functions Display screen touch This lights up when power is supplied.
  • Page 13 Chapter 4 Installation This chapter describes the method of installing the product step by step. Step Operation Items Operation Contents Fixing the unit Lock and fix the fix caster for this unit. CAUTION Keep the cleaning space of the weigh screw part on the opposite side (opposite side of back) of the operation side.
  • Page 14 Kind of installation bolt Installing Material Feeder Collection Unit Name Length Number Position (mm) Made by Matsui. Made by Matsui. Hopper lid Jet loader: JL4 Jet clone: JC-6 Made by Matsui. Jet loader: JL2 Made by Matsui. Hopper lid (Compatible with existing...
  • Page 15 Chapter 6 Blending Pattern This equipment can set and register ten kinds of blending patterns and store them. This chapter describes how to check and change the blending patterns. 1. Selection of blending pattern Step Operation Items Operation Contents Power ON Turn ON a power switch on the control panel.
  • Page 16 Chapter 6 Blending Pattern Step Operation Items Operation Contents Selection of blending pattern Press the keys to select the blending pattern you want to use. When the blending pattern No. is determined, press the key. A change check screen appears. If you do not want to change the blending pattern, press the key.
  • Page 17 Chapter 6 Blending Pattern Step Operation Items Operation Contents Changing the blending Press the key. The blending pattern is changed, and the pattern screen returns to the automatic operation screen. Change check screen Blending pattern name to be changed Automatic operation screen Changed blending pattern name - 13 -...
  • Page 18 Chapter 6 Blending Pattern Step Operation Items Operation Contents Interrupting to change When not changing the blending pattern, press the key on blending pattern the change check screen. Change check screen Automatic operation screen Pattern before displaying blending selection screen Change is interrupted, and the screen returns to the automatic operation screen.
  • Page 19 Chapter 6 Blending Pattern 2. Changing blending pattern name Step Operation Items Operation Contents Press the on the automatic operation screen to display the How to change blending setting screen 1. name Automatic operation screen Setup screen 1 Press a part of “DATA_0” on the setting screen 1. A character input screen as shown below appears, and a cursor appears for input.
  • Page 20 Chapter 7 Measurement Check and Setup This chapter describes in conjunction with the procedures the check method of the measurement value for N/C material. As for the measurement check, attached specifically designed measurement check container. Prepare a digital scale that can measure weighing of 3-5kg.
  • Page 21 Chapter 7 Measurement Check and Setup 2. Weigh measurement of N material Step Operation Items Operation Contents Weigh measurement of ①Press the key on the setup screen 2. The key changes to N material , and then the weigh screw for the N material rotates to weigh and automatically stops.
  • Page 22 Chapter 7 Measurement Check and Setup Step Operation Items Operation Contents Press the numeric value setup part of N measure on the setup N material measure setup screen 2. A numeric value panel as shown below appears, and a cursor appears for input.
  • Page 23 Chapter 7 Measurement Check and Setup 3. Weigh measurement of C material Step Operation Items Operation Contents Weigh measurement of ① Press the key on the setup screen 2. The key changes to C material , and then the weigh screw for the C material rotates to weigh and automatically stops.
  • Page 24 Chapter 7 Measurement Check and Setup Step Operation Items Operation Contents Press the numeric value setup part of C measure on the setup screen C material measure setup A numeric value panel as shown below appears, and a cursor appears for input target. Setup screen 2 Cursor Numeric...
  • Page 25 Chapter 8 Operation This Chapter describes setting of automatic operation data for the selected blending pattern and how to operate. Further, a blending record table is included in Chapter 16 Reference, therefore, use it for recording. 1-1. Setting automatic operation Step Operation Items Operation Contents...
  • Page 26 Chapter 8 Operation Step Operation Items Operation Contents Batch amount setup Setup screen 1 Press the numeric value setup part of batch amount setup on the setup screen 1. A numeric value panel as shown below appears, and a cursor appears for input target. Setup screen 1 Cursor Numeric...
  • Page 27 Chapter 8 Operation Step Operation Items Operation Contents C material ratio setup Setup screen 1 Press the numeric value setup part of C ratio setup on the setup screen 1. A numeric value panel as shown below appears, and a cursor appears for input target.
  • Page 28 Chapter 8 Operation Step Operation Items Operation Contents Cycle time setup Setup screen 1 (Measurement time setup) Press the numeric value setup part of one cycle setup on the setup screen 1. A numeric value panel as shown below appears, and a cursor appears for input target.
  • Page 29 Chapter 8 Operation 1-2. Automatic correcting function of cycle time Step Operation Items Operation Contents For operation time of the setup screen 1, the cycle time is Automatic correcting automatically corrected so that N material and C material can be function of cycle time simultaneously measured (simultaneous start, simultaneous end).
  • Page 30 Chapter 8 Operation 2. Automatic operation NOTE Carry out the operations described in Chapter 5 Preparations for Operation and in Chapter 7. Measurement Check and Setup and Section 1 Automatic operation setup in this Chapter before operation. Step Operation Items Operation Contents Turn ON a power switch on the control panel.
  • Page 31 Chapter 8 Operation Step Operation Items Operation Contents Starting up automatic Automatic operation screen (during standby) operation Status DIGI-PECA switch display status display ／OFF status ／ON status This screen is displayed in start-up for automatic operation and is displayed until DIGI-PECA switch is completed in ON. Automatic operation screen (during measurement) Proceeding status image...
  • Page 32 Chapter 8 Operation Step Operation Items Operation Contents Stopping automatic Press the key on the automatic operation screen. operation The automatic operation stops and switches over to the "screen before start-up for automatic operation." Automatic operation screen Manu key becomes Input key during operation, and becomes a switch to check input signal during operation.
  • Page 33 Chapter 8 Operation 3. Manual operation Step Operation Items Operation Contents Turn ON the power switch on the control panel. Turning on power When power is supplied to the control panel, controller name and version are displayed. Start screen Proceeding status Version In approximately 3...
  • Page 34 Chapter 8 Operation Step Operation Items Operation Contents Open the receiver hopper door to set the measurement check Installation of measurement container. check container Measurement check Receiver hopper container Positioning board Insert to receiver hopper. Manual operation screen Manual operation C material motor start key N material motor start key Press the start key for material you want to...
  • Page 35 Chapter 8 Operation 4. Input display screen Step Operation Items Operation Contents Displaying input display Press the key on the manual operation screen or the screen key on the automatic operation screen. Automatic Manual Input operation operation display screen screen screen Present status of each signal can be monitored.
  • Page 36 Chapter 8 Operation 5. Screen transition list Start screen Blending selection screen Change check screen Manual operation screen Input display screen Automatic operation screen Setup screen１ Setup screen 2 - 32 - [WO-6441]...
  • Page 37 Chapter 8 Operation 6. Operation with options Step Operation Items Operation Contents Each level switch＋with If any error occurs in the equipment, the control panel touch panel rotating light＋with alarm part turns red. Additionally, the optionally mounted rotating light turns on and the alarm buzzer sounds. buzzer [Breakdown of optional] ・...
  • Page 38 Chapter 9 Setting Engineering Mode This Chapter describes operation of the equipment in engineering mode. engineering mode operates backlight color during measurement and setup time, etc., of optional parts if they are optionally attached. 1. How to display engineering mode Step Operation Items Operation Contents...
  • Page 39 Chapter 9 Setting Engineering Mode 2. Changing internal setting Step Operation Items Operation Contents Displaying Display the internal setup screen with reference to Section 1 in Chapter 9. internal setting screen Internal setup screen Operation of internal screen - Backlight color during measurement is changed. Displaying Content state...
  • Page 40 Chapter 9 Setting Engineering Mode Step Operation Items Operation Contents Displaying internal setting Internal setting screen screen This is a switch to change language on the displaying screen. Displaying Content state By pressing this switch, all displaying screens such as automatic operation screen and setup screen can Initial setting be changed from the Japanese description to English.
  • Page 41 Chapter 9 Setting Engineering Mode 3. Setting N material lower limit ON delay time Step Operation Items Operation Contents Displaying delay Display the internal setting screen with reference to Section 1 in Chapter 9. time 1 screen Press the key to display the delay time 1 screen. Setting N material Delay time 1 screen lower limit ON...
  • Page 42 Chapter 9 Setting Engineering Mode 4. Setting C material lower limit ON delay time Step Operation Items Operation Contents Displaying delay Display the internal setting screen with reference to Section 1 in Chapter 9. time 1 screen Press the key to display the delay time 1 screen. Setting C material lower limit ON Delay time 1 screen...
  • Page 43 Chapter 9 Setting Engineering Mode 5. Setting C material lower limit OFF delay time Step Operation Items Operation Contents Displaying delay Display the internal setting screen with reference to Section 1 in Chapter 9. time 1 screen Press the key to display the delay time 1 screen. Setting C material lower limit OFF Delay time 1 screen...
  • Page 44 Chapter 9 Setting Engineering Mode 6. Setting receiver hopper full check delay time (specially ordered specification) Step Operation Items Operation Contents Displaying delay Display the internal setting screen with reference to Section 1 in Chapter 9. time 2 screen Press the key to display the delay time 2 screen.
  • Page 45 Chapter 9 Setting Engineering Mode 7. Setting C material upper limit ON delay time Step Operation Items Operation Contents Displaying delay Display the internal setting screen with reference to Section 1 in Chapter 9. time 2 screen Press the key to display the delay time 2 screen. Setting C material upper limit ON time...
  • Page 46 Chapter 9 Setting Engineering Mode 8. Setting C material upper limit OFF delay time Step Operation Items Operation Contents Displaying delay Display the internal setting screen with reference to Section 1 in Chapter 9. time 2 screen Press the key to display the delay time 2 screen. Setting C material upper limit OFF time...
  • Page 47 Chapter 10 Material Take OFF This chapter describes the working procedure to take out the material in each hopper. 1. Working procedure for material take out in feeding part of N/C material Step Work Items Work Contents Operation stop of this unit Stop the operation of this unit.
  • Page 48 Chapter 11 Cleaning and Adjusting This chapter describes about cleaning and checks of this unit. 1. Cleaning of measurement screw Proximity sensor screw set confirming Screw Lock unit Screw motor Trough Catch clip Step Work Items Work Contents Power OFF Turn off the power breaker on the primary side power of your facilities and in the control panel.
  • Page 49 Chapter 11 Cleaning and Adjusting 2. Cleaning of trough shield plate part When performing weigh conveyance of material with a large amount of fine powder, the fine powder will adhere to the inside of the receiver hopper and the trough shield plate part in the receiver hopper, causing contamination.
  • Page 50 ② Wash the removed filters with water or blow air on them for cleaning. NOTE If the filter is severely damaged, replace it with a new one. For replacement of parts, contact the nearest MATSUI S.D.I. Setting filter Correctly set the cleaned filters in the filter cases. - 46 -...
  • Page 51 Chapter 11 Cleaning and Adjusting 4. Cleaning check for DIGI-PECA switch part When performing weigh conveyance of material with a lot of fine powder, the fine powder will adhere to the lower part of the DIGI-PECA plate T pipe inner part and cause a malfunction and contamination.
  • Page 52 Chapter 11 Cleaning and Adjusting 5. Sensitivity adjustment of level switch In a case of attaching the optional lower limit level switch, adjust the sensitivity by the following procedure. 1. Torque type level switch When not detecting the material level correctly, adjust the sensitivity of the level switch by the following procedure.
  • Page 53 Chapter 12 Error Display Function This chapter describes the restoring method when any error occurs in the unit. 1. Status when error occurs and recovery procedure If any error occurs in the unit, error is displayed (in a status that the control panel touch panel part turns red and error characters are displayed), and the buzzer on the touch panel sounds.
  • Page 54 Chapter 12 Error Display Function 2. Contents of error display screen and restoring method Error/Alarm Alarm Contents/Remedy Interlock This is displayed when Automatic operation is Instantaneous automatic performed if simultaneous measurement is operation stop. impossible. Automatic operation 【Remedy 1】 starting is impossible. Setup screen 2 Manual operation is not...
  • Page 55 Chapter 12 Error Display Function Error/Alarm Alarm Contents／Remedy Interlock Automatic operation The N material hopper lower limit level switch cycle stop. detected “Material absent” during automatic operation. Automatic operation starting is impossible. Manual operation is not interlocked. 【Remedy】 If material is fed into the N material hopper and the Displayed in the case of an lower limit level switch detects “Material present,”...
  • Page 56 Chapter 13 Causes of Troubles and Remedies This chapter describes abnormal causes and remedies of the unit. Please check before requesting repair. WARNING Make sure to stop the operation before checking work and turn OFF the power breaker of the control panel and primary side power. Motor set occurs Check Point Remedy...
  • Page 57 Chapter 14 Consumables List Parts code／ Recommended Parts name replacement Drawing number-Item cycle Machine １ DWG.No.A50442 Filter 1 Year CODE:02073 Bearing 1 Year ２ CODE:22257 OILES drymet ST bush 1 Year ３ CAUTION 1. The recommended replacement cycle is use environment, it will vary depending on usage. - 53 - [WO-6441]...
  • Page 58 Chapter 15 Specifications Items Specifications NOTE Name Volume Measurement-Type Blender Model JCT-102SS-J Single phase 200/200- 220V 50/60HZ Power Allowable voltage change range: 90 – 110% Power capacity 200VA Power cable 1.25SQ3C Cable length: 5 m Temperature -10 – 40C ( However, place without freezing) Humidity 35 –...
  • Page 59 Chapter 16 Attached Documents Compound record table 1 batch Operation C material N material C material Product name Resin name setting time ratio weigh value weigh value value (kg) (sec) - 55 - [WO-6441]...