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Dual Inventive RSS 3000 User Manual
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Dual Inventive RSS 3000 User Manual

Remote safety switch
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User Manual
RSS 3000
DUAL INVENTIVE
|
Telephone: +31 (0)13-5339969
Email: info@dualinventive.com
Web: www.dualinventive.com
Copyright © 2024 Dual Inventive. All rights reserved.
BELGIËSTRAAT 5
|
5061 KG OISTERWIJK
Date: October 2024
Version: 1.0.0
User manual: Original

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  • Page 1 User Manual RSS 3000 DUAL INVENTIVE BELGIËSTRAAT 5 5061 KG OISTERWIJK Telephone: +31 (0)13-5339969 Date: October 2024 Email: info@dualinventive.com Version: 1.0.0 Web: www.dualinventive.com User manual: Original Copyright © 2024 Dual Inventive. All rights reserved.
  • Page 2 Safety .................................... 20 5.1 General safety instructions .........................20 5.2 User certification .............................20 5.3 Worksite ................................20 5.4 Personal protective equipment........................20 5.5 Residual risks..............................20 5.6 Regulatory compliance ..........................21 Logistics..................................22 6.1 Transport................................22 User Manual RSS 3000 Page 2 of 51...
  • Page 3 General notifications........................42 11.2.2 Warning codes ..........................42 11.2.3 Error codes ............................43 11.2.4 Reminders ............................43 11.3 Emergency plug ............................. 44 11.3.1 Installing the emergency plug ....................44 12 Lifecycle management ............................46 12.1 Maintenance ..............................46 User Manual RSS 3000 Page 3 of 51...
  • Page 4 12.3 Replacement..............................46 12.4 Quarantine .................................46 12.5 Disposal ................................46 12.5.1 Shipping box disposal ........................46 12.5.2 RSS 3000 disposal ...........................46 13 Support and legal information ........................48 13.1 DI Technical Support ............................ 48 13.2 Legal notice ..............................48 14 Warranty ..................................49 15 Abbreviations ................................
  • Page 5 Table 6 Cloud light indications ............................32 Table 7 General issues and solutions ..........................40 Table 8 General notifications............................42 Table 9 Warning codes and actions ..........................42 Table 10 Errors codes and actions ..........................43 Table 11 Reminders................................44 User Manual RSS 3000 Page 5 of 51...
  • Page 6 Figure 2 Faces and dimensions ............................. 16 Figure 5 RSS 3000 and accessories ..........................23 Figure 6 Relay cable gauge............................. 28 Figure 7 Switching & indication lights RSS 3000 ....................31 Figure 8 Operator key positions ........................... 33 Figure 9 Manually switched ‘ON’ ..........................33 Figure 10 The device is ‘Switched ON’...
  • Page 7 1.0.0 29.10.2024 Alex Ruijs • Revised and restructured content. • Added new SRACs, new renders, Cyber Resilience Act, Reach, RoHS content and updated links. • Rebranded for a consistent and updated look. User Manual RSS 3000 Page 7 of 51...
  • Page 8 When the RSS 3000 is offline (with no errors), do not use the RSS 3000 if it remains in this state and contact DI Technical Support (SRAC I12). The red cloud light shows that the RSS 3000 is in an error state. Do not use the device if it remains in this state (SRAC I10).
  • Page 9 (SRAC I8). 20. The RSS 3000 reports if something is not done according to the safety regulations. The system manages this and all notifications are communicated in the user’s native language. These notifications can be read via the user's mobile or the MTinfo 3000 mobile app ( SRAC A10).
  • Page 10 This User Manual is a guide and reference for the proper use of the Remote Safety Switch 3000 (RSS 3000). The RSS 3000 is designed to both enhance safety and optimise rail capacity. This User Manual covers all aspects of RSS 3000 product management, including safety, logistics, installation, lifecycle management, and other relevant details.
  • Page 11 ADDITIONAL INFORMATION Provides additional information or tips to enhance understanding or give more context. REFERENCE Points to additional documentation or resources for further information. Table 1 Symbols used in the User Manual User Manual RSS 3000 Page 11 of 51...
  • Page 12 Intended use The RSS 3000 is a remote control switch that secures railway signalling equipment in a safe state. It ensures the safety of the railway worksite, including plant equipment and track workers, and creates a safe working environment. The RSS 3000 Safety Integrity Level 4 (SIL4) standards.
  • Page 13 MTinfo 3000 account with specific user rights. 3. Certified users are responsible for keeping their username, password, and/or PIN code strictly confidential. The RSS 3000 must only be used by trained, certified, and competent users. User Manual RSS 3000 Page 13 of 51...
  • Page 14 4 PRODUCT SPECIFICATION Key features Location: The RSS 3000 connects to one relay in a relay room or lineside location cabinet. It can switch the connected relay on or off. 2. Communication: The RSS 3000 comes equipped with an antenna to ensure a telecommunications connection.
  • Page 15 Identification Each RSS 3000 has a unique ‘Serial Number’, shown on a type plate on the front and back face of the device. Figure 1 Identification (Front face) User Manual RSS 3000 Page 15 of 51...
  • Page 16 4.4 Physical specification 4.4.1 Faces and dimensions Figure 2 Faces and dimensions All dimensions are in mm. 4.4.2 Other physical specifications SPECIFICATION VALUE Weight 760 g User Manual RSS 3000 Page 16 of 51...
  • Page 17 4.5.1 Internal data storage The RSS 3000 has internal data storage. 2. Users cannot access this data directly; only Dual Inventive can read it. Users can access the data from the RSS 3000 through MTinfo 3000. 3. The internal data is a backup retrieving data if it is not available on MTinfo 3000.
  • Page 18 Switch/Operational status indicator 4.5.2.2 Software user interface MTinfo 3000 The RSS 3000 works with Dual Inventive’s cloud-based control system, MTinfo 3000. You can use MTinfo 3000 to manage and monitor the real-time status of the RSS 3000. REFERENCE User Manual_MTinfo 3000 web app 2.
  • Page 19 A stable network connection is required for both the RSS 3000 and the your device to use MTinfo 3000. Use case The RSS 3000 is permanently installed in a relay room, lineside location cabinet or signal interlocking building. It is used with authorisation, to switch signals and other railway signalling assets when a protection zone needs to be secured.
  • Page 20 Only authorized personnel should distribute RSS 3000 operator keys. b. Manage operator keys according to the railway infrastructure maintainer’s instructions. c. If the connection to MTinfo 3000 is lost, ensure the operator key to switch the RSS 3000 is available at the work site (SRAC A12).
  • Page 21 HAZARD RESIDUAL RISK Magnetic field The RSS 3000 can generate a small magnetic field during use. Table 4 Residual risk Regulatory compliance The RSS 3000 complies with the following regulations: UK REACH: Ensures the safe use of chemicals by regulating substances that may pose risks to human health or the environment.
  • Page 22 If damage is detected, contact Dual Inventive Support (SRAC S1). The RSS 3000 can be installed 1 to 3 meters from the track. Storage Follow these instructions for proper storage of the RSS 3000 before installation: Confirm the shipping box contains the RSS 3000 and accessories.
  • Page 23 Unpacking The RSS 3000 and accessories are delivered in a shipping box. 2. Cross-check the contents of the shipping box with the RSS 3000 receipt list to ensure all equipment is delivered. Figure 3 RSS 3000 and accessories DESCRIPTION Antenna...
  • Page 24 Antenna extension cable; available in 2m or 5m (length specified in the purchase order based on installation needs). Operator keys Wire insertion tool Connector Plug Emergency Plug 2 X M5 nuts, 2X spring washers User Manual RSS 3000 Page 24 of 51...
  • Page 25 RSS 3000 in the shipping box. Step 2: Attach the RSS 3000 to the frame using the pins on the back face. Secure it with the nuts and spring washers. Step 3: Find the antenna in the shipping box.
  • Page 26 Step 5: Connect the antenna cable to the antenna connector on the back of the RSS 3000 with the mounting bracket. Use the antenna extension cable if necessary. CAUTION Tighten the antenna cable to a maximum of 0.4 Nm to prevent damage.
  • Page 27 This action will open the corresponding circular socket. Step 4: Insert the relay wire into the now-open circular socket as shown in the figure. Step 5: Firmly secure the wire in place. User Manual RSS 3000 Page 27 of 51...
  • Page 28 Step 8: Gently pull each relay wire to ensure it is securely connected. Step 9: Install the connector plug at the back face of the RSS 3000 after all the wires are securely connected. PIN NO. FUNCTION...
  • Page 29 Step 11: Power on the RSS 3000. The cloud light indicator should turn solid blue within 5 seconds, indicating a successful connection to MTinfo 3000. If the cloud light fades in and out, it indicates no connection to MTinfo 3000. To stabilise the connection, ensure the antenna cable is properly connected.
  • Page 30 2. Combined projects with RSS 3000s, ZKL 3000 RCs, and RDI 3000s. The RSS 3000, ZKL 3000 RC, and RDI 3000 can be switched by the same project. Depending on the design and arrangement of the protection zones, you can switch the devices together or separately.
  • Page 31 9 SWITCHING Switching of the RSS 3000 is controlled by the rules of the infrastructure maintainer. The RSS 3000 can be switched manually using the operator key or remotely through the MTinfo 3000. Without the operator key, web/mobile app, or computer connection, the RSS 3000 cannot be...
  • Page 32 Fade in and out Offline (Not connected to MTinfo 3000) Table 6 Cloud light indications When the RSS 3000 is offline (with no errors), do not use the RSS 3000 if it remains in this state and contact DI Technical Support (SRAC I12).
  • Page 33 OPERATIONAL Figure 6 Operator key positions 9.2.1 Manually switched ON To activate the RSS 3000, insert the operator key into the key switch and turn it to the ‘ON’ position. 9.2.1.1 Device switch status indicator Cloud light is blue (solid);...
  • Page 34 9.2.1.2 RTS in MTinfo 3000 Device status: Online (blue); 2. Switch status: Switched ON (green); 3. Operator key position: ON (overruled). Figure 8 The device is ‘Switched ON’ in RTS User Manual RSS 3000 Page 34 of 51...
  • Page 35 9.2.2 Manually switched OFF To deactivate the RSS 3000, insert the operator key into the key switch and turn it to the ‘OFF’ position. 9.2.2.1 Device switch status indicator Cloud light is blue (solid); 2. Green LED is OFF. Figure 9 Manually switched ‘OFF’...
  • Page 36 Figure 10 The device is ‘Switched OFF’ in RTS User Manual RSS 3000 Page 36 of 51...
  • Page 37 For further details on remote switching using the MTinfo 3000 web app, refer to the MTinfo 3000 web app User Manual. 2. For further details on remote switching using the MTinfo 3000 mobile app, refer to the MTinfo 3000 mobile app User Manual. User Manual RSS 3000 Page 37 of 51...
  • Page 38 10 FUNCTIONAL TEST Perform a functional test of the RSS 3000 to verify that the device is working as intended ( SRAC I9). At initial placement, always follow the installation procedure as described in the RSS 3000 User Manual (SRAC I8).
  • Page 39 To ensure the correct switching and status of the railway signal interlocking, it must comply with the installation, testing, and commissioning processes carried out by the railway infrastructure maintainer. User Manual RSS 3000 Page 39 of 51...
  • Page 40 The device(s) may be Check the device and perform a functional test. defective. c. Issue with power supply Check the cables of the RSS 3000 and connection. the power supply. d. Issue with antenna Ensure the antenna is connected connection.
  • Page 41 Depending on safety criticality these can be sent as SMS, email, or push notification. The notification service for the RSS 3000 activates when the device is assigned to a project and that project is released.
  • Page 42 Urgent. Do not use the device. switch issue. Contact Dual Inventive Support. Table 9 Warning codes and actions If the problem persists or for all other warning codes, contact Dual Inventive Support. User Manual RSS 3000 Page 42 of 51...
  • Page 43 Reminders are only sent when the device is active. 2. Reminders are sent every 15 minutes. 3. A maximum of 3 reminders are sent when an issue occurs with the RSS 3000. CAUTION If you continue to receive error messages that require examination of the RSS 3000, or if you need to manually switch the relevant RSS 3000, escalate the issue to the railway infrastructure maintainer’s fault control centre.
  • Page 44 3. A replacement RSS 3000 or restored power is not available. 11.3.1 Installing the emergency plug Step 1:Locate the Emergency plug (as shown in Figure 11) fixed at the back face of the RSS 3000. User Manual RSS 3000 Page 44 of 51...
  • Page 45 Step 6: Check that the REM DIS R is now energised. Verify with the Signaller to ensure the issue is resolved. Step 7: If Yes, remove the faulty RSS 3000 and arrange for replacement. If No, the problem may be with the REM DIS R, and needs further fault analysis.
  • Page 46 12 LIFECYCLE MANAGEMENT 12.1 Maintenance The RSS 3000 is made to work in a relay room or location cabinet. This protects it from weather, shocks, vibrations, and electromagnetic signals. The RSS 3000 is not for use outside this protected environment.
  • Page 47 2. If there is no take-back agreement, the owner of the RSS 3000 is responsible for the correct disposal. Consult UK WEEE regulations or contact specialised disposal companies for advice on environmentally safe disposal. 3. This product follows ISO 14001 standards for environmental management.
  • Page 48 Your feedback is crucial for improving safety and optimising the distribution of rail capacity. 13.2 Legal notice No rights can be derived from the information in this User Manual. Reproducing or distributing manual concepts in printed, written, audiovisual, or any other form without Dual Inventive’s prior authorisation is prohibited User Manual RSS 3000...
  • Page 49 The warranty is no longer valid if: You use the RSS 3000 for purposes other than its Intended use. 2. You break the RSS 3000 seal on the top corner of its side face (see image below) Figure 12 RSS 3000 seal...
  • Page 50 15 ABBREVIATIONS DNCM Dual Inventive Network Communication Module Identification Light Emitting Diode MTinfo 3000 Dual Inventive Cloud control system Normally Closed Personal Protective Equipment REM DIS R Remote Disconnection Relay RSS 3000 Remote Safety Switch 3000 Real-Time Status SD card...
  • Page 51 5. ZKL 3000 RC is a blocking safety device that protects a section of track efficiently and effectively by producing and monitoring a short circuit in the track, simulating a train in the section. 6. Zone B is a land area 1-3 meters away from the railway tracks. User Manual RSS 3000 Page 51 of 51...