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Operating and
Maintenance Manual
CR 5 HD
Honda GX 270
CR5HD
Weber Maschinentechnik GmbH
Im Boden 5 - 8, 10
57334 Bad Laasphe-Rückershausen / Germany
Telephone +49 (0) 27 54 / 398-0
Fax +49 (0) 27 54 / 398-101
E-Mail: info@webermt.de
Web: www.webermt.de
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Summary of Contents for Weber mt CR 5 HD

  • Page 1 Operating and Maintenance Manual CR 5 HD Honda GX 270 Weber Maschinentechnik GmbH Im Boden 5 - 8, 10 57334 Bad Laasphe-Rückershausen / Germany Telephone +49 (0) 27 54 / 398-0 Fax +49 (0) 27 54 / 398-101 E-Mail: info@webermt.de Web: www.webermt.de...
  • Page 2 CR5HD...
  • Page 3: Table Of Contents

    Table of contents Introduction Safety guidelines Graphic presentation Device description Technical data Activities prior to starting work Starting Compacting Shutting down Maintenance overview Maintenance work Operating fluids and fill levels Troubleshooting Measures to be taken if stored for long periods Contact addresses CR5HD...
  • Page 4: Introduction

    Introduction This operating and maintenance manual is designed to facilitate familiarization with your soil compactor, and enable you to maintain the compactor and use it in accordance with the proper application possibilities. When complying with the instructions in the operating and maintenance manual you help avoid hazards, reduce repair and downtime costs, and increase the reliability and service life of your compactor.
  • Page 5: Safety Guidelines

    Safety guidelines General All safety instructions must be read and complied with, non-compliance results in - Danger to life and limb of the user - Impairments to the machine or other property. In addition to the operating manual the binding accident prevention guidelines in the country where the compactor is used must be complied with.
  • Page 6 Operation Prior to starting work the owner of the compactor must be familiar with the work environment. The work environment includes obstacles in the work and traffic area, the bearing capacity of the ground, as well as the necessary safeguarding of the construction site in the area adjacent to public traffic; and it includes compliance with traffic regulations.
  • Page 7 Inspection Compactors must be inspected in accordance with appropriate implementation conditions and operating conditions, as needed; however an inspection to ensure operationally safe status must be performed by an expert at least once a year. The results of the inspection must be recorded in writing and must be stored until the next inspection.
  • Page 8: Graphic Presentation

    Graphic presentation Overall view CR 5 HD 1 Engine 2 Drive lever 3 Hand guidance rod 4 Lifting ring 5 Base plate 6 Protective frame 7 Exciter 8 Gas lever 9 Attachment plates Wear ear protection (Stickers) CR5HD...
  • Page 9: Device Description

    Device description The CR 5 HD compactor is used for road-building and landscaping compaction tasks. Drive The compactor is propelled by an air-cooled Honda gasoline engine. Force is transferred to the exciter mechanically via a V-belt. Operation Start the Honda gasoline engine with the attached reversing starter.
  • Page 10: Technical Data

    Technical data CR 5 HD Weight Operating weight CECE in kg (basic device) Dimensions 1520 Overall length in (in mm) 550/700 Overall width/with attachment plates (in mm) 1070 Height with folded manual guidance rod (in mm) Base plate length (base in mm)
  • Page 11 1Description 2 TYPE ....................... 3 Serial-Number 4 Year of construction ......................5 Mass 6 Rated power KW CR5HD...
  • Page 12: Activities Prior To Starting Work

    Activities prior to starting work Transport Arrest the hand guidance rod (1) with the spring bolt (2). When transporting the soil compactor on a vehicle, secure it with suitable restraints. Fit the crane hook into the hinged lifting ring (1) and lift the machine onto the desired means of transport.
  • Page 13: Starting

    Checking the hydraulic fluid level Check the hydraulic oil level when the machine is at operating temperature. The correct oil level is reached when the oil is in the middle of the view glass. Mounting the attachment plates Tighten the screws (1) of the attachment plates (2) with a torque of 320 NM.
  • Page 14: Compacting

    Bring the gas lever into full-throttle position. Slowly tighten the handle (1) of the reversing starter (2) until resistance is noticeable. Allow the handle (1) to slide back into the initial position, and then forcefully and completely pull it through with both hands.
  • Page 15: Shutting Down

    Shutdown Bring the gas lever (1) into idle position. Push the fuel cock (1) to the right (close). Turn the short-circuit button to the „0“ - OFF position. During breaks—even if they are short—the machine must be shut down. Parked devices that represent an obstacle must be safeguarded against conspicuously.
  • Page 16: Maintenance Overview

    Maintenance overview Maintenance Maintenance interval Maintenance activity point Engine - Change engine oil After the first 10 operating hours Re-tighten all accessible threaded connections Clean air filter insert, Every 8 operating Air filter check for damage, hours/daily replace if necessary Engine - Change engine oil Every 50 operating...
  • Page 17: Maintenance Work

    Maintenance work Changing the engine oil Remove oil dip stick. Only drain engine oil when at operating temperature. Screw the oil drain pipe (1) onto the engine drain valve and drain off the oil. After emptying completely, unscrew the oil drain pipe from the drain valve and fill with oil in accordance with the specification.
  • Page 18 Changing the oil in the exciter Remove the oil drain plug (1) and drain oil. To fill - tilt the machine slightly and fill with fresh oil through the drain opening in accordance with the fill level table. All maintenance work: select a collection vessel that is large enough to prevent oil from spilling onto the ground.
  • Page 19: Operating Fluids And Fill Levels

    Operating fluids and fill levels Operating Quantity Subassembly material Summer Winter CR 5 HD Quality Engine Engine oil SAE 10 W 40 1,1 l (-10 ~ + 50 °C) API - CD CE-CF-CG or SHPD or CCMC - D4 - D5 - PD2...
  • Page 20: Measures To Be Taken If Stored For Long Periods

    Measures to be taken if stored for long periods (longer than one month) - Clean thoroughly - Check watertight Entire soil compactor - If there are leaks, correct defect Empty fuel and fill with clean fuel Fuel tank up to the lower edge of filler neck Check oil level, if necessary fill to upper oil-level mark Engine...
  • Page 21 CR5HD...
  • Page 22 CR5HD...
  • Page 23: Contact Addresses

    Telefax + 48 (0) 22 - 739 70 – 82 02-863 Warszawa E-Mail info@webermt.com.pl In Tschechien WEBER MT s.r.o. Telefon + 42 (0) 776 222 216 V Piskovne 2054 + 42 (0) 776 222 261 278 01 Kralupy nad Vitavou E-Mail info@webermt.cz...
  • Page 24 > Vibration plates > Vibrating tampers > Vibration rollers > Joint cutters > Internal vibrators and converters > Rollers Weber MASCHINENTECHNIK GmbH Im Boden 57334 Bad Laasphe - Rückershausen Telephone + 49 27 54 / 398 0 - Fax +49 27 54 / 398 101 CR5HD...

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