Table of contents Introduction Safety guidelines Graphic presentation Device description Technical data Activities prior to starting work Starting Compacting Shutting down Maintenance overview Maintenance work Operating fluids and fill levels Troubleshooting Measures to be taken if stored for long periods Contact addresses CR5HD...
Introduction This operating and maintenance manual is designed to facilitate familiarization with your soil compactor, and enable you to maintain the compactor and use it in accordance with the proper application possibilities. When complying with the instructions in the operating and maintenance manual you help avoid hazards, reduce repair and downtime costs, and increase the reliability and service life of your compactor.
Safety guidelines General All safety instructions must be read and complied with, non-compliance results in - Danger to life and limb of the user - Impairments to the machine or other property. In addition to the operating manual the binding accident prevention guidelines in the country where the compactor is used must be complied with.
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Operation Prior to starting work the owner of the compactor must be familiar with the work environment. The work environment includes obstacles in the work and traffic area, the bearing capacity of the ground, as well as the necessary safeguarding of the construction site in the area adjacent to public traffic; and it includes compliance with traffic regulations.
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Inspection Compactors must be inspected in accordance with appropriate implementation conditions and operating conditions, as needed; however an inspection to ensure operationally safe status must be performed by an expert at least once a year. The results of the inspection must be recorded in writing and must be stored until the next inspection.
Graphic presentation Overall view CR 5 HD 1 Engine 2 Drive lever 3 Hand guidance rod 4 Lifting ring 5 Base plate 6 Protective frame 7 Exciter 8 Gas lever 9 Attachment plates Wear ear protection (Stickers) CR5HD...
Device description The CR 5 HD compactor is used for road-building and landscaping compaction tasks. Drive The compactor is propelled by an air-cooled Honda gasoline engine. Force is transferred to the exciter mechanically via a V-belt. Operation Start the Honda gasoline engine with the attached reversing starter.
Technical data CR 5 HD Weight Operating weight CECE in kg (basic device) Dimensions 1520 Overall length in (in mm) 550/700 Overall width/with attachment plates (in mm) 1070 Height with folded manual guidance rod (in mm) Base plate length (base in mm)
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1Description 2 TYPE ....................... 3 Serial-Number 4 Year of construction ......................5 Mass 6 Rated power KW CR5HD...
Activities prior to starting work Transport Arrest the hand guidance rod (1) with the spring bolt (2). When transporting the soil compactor on a vehicle, secure it with suitable restraints. Fit the crane hook into the hinged lifting ring (1) and lift the machine onto the desired means of transport.
Checking the hydraulic fluid level Check the hydraulic oil level when the machine is at operating temperature. The correct oil level is reached when the oil is in the middle of the view glass. Mounting the attachment plates Tighten the screws (1) of the attachment plates (2) with a torque of 320 NM.
Bring the gas lever into full-throttle position. Slowly tighten the handle (1) of the reversing starter (2) until resistance is noticeable. Allow the handle (1) to slide back into the initial position, and then forcefully and completely pull it through with both hands.
Shutdown Bring the gas lever (1) into idle position. Push the fuel cock (1) to the right (close). Turn the short-circuit button to the „0“ - OFF position. During breaks—even if they are short—the machine must be shut down. Parked devices that represent an obstacle must be safeguarded against conspicuously.
Maintenance overview Maintenance Maintenance interval Maintenance activity point Engine - Change engine oil After the first 10 operating hours Re-tighten all accessible threaded connections Clean air filter insert, Every 8 operating Air filter check for damage, hours/daily replace if necessary Engine - Change engine oil Every 50 operating...
Maintenance work Changing the engine oil Remove oil dip stick. Only drain engine oil when at operating temperature. Screw the oil drain pipe (1) onto the engine drain valve and drain off the oil. After emptying completely, unscrew the oil drain pipe from the drain valve and fill with oil in accordance with the specification.
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Changing the oil in the exciter Remove the oil drain plug (1) and drain oil. To fill - tilt the machine slightly and fill with fresh oil through the drain opening in accordance with the fill level table. All maintenance work: select a collection vessel that is large enough to prevent oil from spilling onto the ground.
Operating fluids and fill levels Operating Quantity Subassembly material Summer Winter CR 5 HD Quality Engine Engine oil SAE 10 W 40 1,1 l (-10 ~ + 50 °C) API - CD CE-CF-CG or SHPD or CCMC - D4 - D5 - PD2...
Measures to be taken if stored for long periods (longer than one month) - Clean thoroughly - Check watertight Entire soil compactor - If there are leaks, correct defect Empty fuel and fill with clean fuel Fuel tank up to the lower edge of filler neck Check oil level, if necessary fill to upper oil-level mark Engine...
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