Majestic IDV Series Installation And Operating Instructions Manual
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Majestic IDV Series Installation And Operating Instructions Manual

Direct vent gas fireplace insert
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MAJESTIC 4901DVNVC
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4901DVNVC
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Summary of Contents for Majestic IDV Series

  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. MAJESTIC 4901DVNVC Owner's Manual Shop genuine replacement parts for MAJESTIC 4901DVNVC Find Your MAJESTIC Fireplace Parts - Select From 585 Models -------- Manual continues below --------...
  • Page 2 IDV Series Direct Vent Gas Fireplace Insert Models: 380IDVNVC & 380IDVPVC 490IDVNVC & 490IDVPVC WARNING IF the INFORMAtION IN theSe INStRuCtIONS IS NOt FOllOWeD exACtly, A FIRe OR exPlOSION MAy Installation and ReSult CAuSING PROPeRty DAMAGe, PeRSONAl INjuRy OR lOSS OF lIFe.

  • Page 3: Table Of Contents

    CONteNtS 380IDV/490IDV Fireplace Insert thank you and congratulations on your purchase of a Majestic Fireplace Insert. PleASe ReAD the INStAllAtION AND OPeRAtION INStRuCtIONS BeFORe uSING the APPlIANCe! IMPORtANt: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.

  • Page 4: Important Safety Information

    IMPORtANt SAFety INFORMAtION 380IDV/490IDV Fireplace Insert OWNeR INStAlleR Please retain these instructions for future reference. Please leave these instructions with the appliance. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous.

  • Page 5: Code Approval

    IMPORtANt SAFety INFORMAtION and CODe APPROVAl 380IDV/490IDV Fireplace Insert Continued from page 3 IMPORtANt: 12. Do not use this insert to cook food or burn paper or other objects. PleASe ReAD the FOllOWING CAReFully 13. Never place anything on top of insert. 14.

  • Page 6: Product Features

    ANSI Z223.1/NFPA 54 and/or local codes having juris- diction. The IDV Series gas inserts are equipped with a variable speed output gas control. In Canada, please consult provincial and/or local authori- ties having jurisdiction for installations at elevations NOte: IDV Series gas inserts operate without any elec- above 4,500 feet (1,370 m).

  • Page 7: Insert Dimensions

    INSeRt DIMeNSIONS 380IDV/490IDV Fireplace Insert Ref. 380IDV 490IDV 22C\v" (578 mm) 24C\v" (629 mm) 30C\zn" (767 mm) 33ZZ\zn" (856 mm) 27B\," (702 mm) 31Z\," (791 mm) 17M\zn" (443 mm) 19ZZ\zn" (500 mm) 10C\," (264 mm) 11Z\x" (292 mm) 29Z\x" (749 mm) 33"...

  • Page 8: Installation Information

    INStAllAtION INFORMAtION 380IDV/490IDV Fireplace Insert BeFORe yOu StARt Read this homeowner manual thoroughly and follow all instructions carefully. Inspect all contents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with damaged, incomplete, or substitute parts. Check your packing list to verify that all listed parts have been received.

  • Page 9: Insert Clearances

    CleARANCeS 380IDV/490IDV Fireplace Insert INSeRt CleARANCeS No combustibles (ie: drapes, doors) may be within, or swing within 36" of the front of the insert. Max.  13” Min. Max. 11” Min. 3/4” 9” 13” (330 mm) Maximum Depth Minimum 3/4" Maximum 11” (279 mm) Depth Combustible Facing Minimum 8” (203 mm)

  • Page 10: Insert Placement

    INStAllAtION 380IDV/490IDV Fireplace Insert INSeRt PlACeMeNt • The insert must be placed within a code-conforming masonry fireplace or a tested and listed zero-clearance (UL-127, solid fuel) fireplace. Repair any fireplace damage prior to installation. • Because the insert uses a circulation blower, clean the fireplace, smoke shelf and chim- ney before installing.

  • Page 11: Zero Clearance Fireplace Requirements

    INStAllAtION 380IDV/490IDV Fireplace Insert ZeRO-CleARANCe (MetAl) FIRePlACe RequIReMeNtS • The damper and grate must be removed. • The smoke shelf, internal baffles, screen, refractory and metal or glass doors may be removed (if applicable). • Do not remove or alter the insulation or any structured rigid frame members (metal sides, floor, door frames, face of the fireplace, etc.).

  • Page 12: Venting Installation

    VeNtING INStAllAtION 380IDV/490IDV Fireplace Insert VeNtING RequIReMeNtS Read all instructions completely and thoroughly before attempting installation. • Make sure the exhaust pipe on heater Failure to do so could result in serious connects to exhaust portion of cap. At- injury, property damage or loss of life. tach flex liners.

  • Page 13: Altitude Considerations

    VeNtING INStAllAtION 380IDV/490IDV Fireplace Insert AltItuDe CONSIDeRAtIONS This heater has been tested at altitudes ranging from sea level to 4,500 feet (1,370 m). In this testing, heater with standard orifice burns correctly with just an air shutter adjustment. If you need to resize orifice for use at high altitude, contact your dealer.

  • Page 14: Vent Configurations

    VeNtING INStAllAtION 380IDV/490IDV Fireplace Insert VeNt CONFIGuRAtIONS Termination Kits: 380 Series: AI31TK33A 490 Series: AI42TK43A Inlet Exhaust 3" (76 mm) or 4" (102 mm) Exhaust UL 1777 Gas Liner 3" (75 mm) Inlet Recommended block-off plate (noncombustible metal). Prevents odors from chimney entering room.

  • Page 15: Manifold Removal And Installation

    VeNtING INStAllAtION 380IDV/490IDV Fireplace Insert MANIFOlD ReMOVAl AND INStAllAtION The manifold is shipped attached to insert. It may be removed to allow tight installation. Manifold may be loos- Excess ened and rotated for desired Flex Vent pipe location. 1. Remove brick liner and Flex baffle.

  • Page 16: Insert Installation

    INSeRt INStAllAtION 380IDV/490IDV Fireplace Insert CheCK GAS tyPe Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace according to your gas type.
  • Page 17 INSeRt INStAllAtION 380IDV/490IDV Fireplace Insert A manual shut-off valve is factory installed Only persons licensed to work with gas upstream of the appliance. union tee and piping may make the necessary gas con- plugged 1/8" NPt pressure tapping point nections to this appliance. should be installed upstream of the appli- ance.

  • Page 18: Check Gas Pressure

    CheCK GAS PReSSuRe 380IDV/490IDV Fireplace Insert 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, StOP! Do not install the appliance. Contact your dealer immediately.

  • Page 19: Electrical Installation

    eleCtRICAl INStAllAtION 380IDV/490IDV Fireplace Insert eleCtRICAl WIRING This insert will work without any electrical supply. Electricity is only needed to operate blower. electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. All wiring shall be in compliance with all local, city and state codes.

  • Page 20: Log Placement

    lOG PlACeMeNt 380IDV/490IDV Fireplace Insert Before you begin - This unit is supplied with seven (7) ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any traces of fibers.
  • Page 21 lOG PlACeMeNt 380IDV/490IDV Fireplace Insert Left Front Log 5. Align holes in the bottom of the left base log #2 with two (2) pins on the left side of insert. Install left base log. Figure 20 LG768 Right Base Log Figure 20 LG766 rockwool...
  • Page 22 lOG PlACeMeNt 380IDV/490IDV Fireplace Insert Right Center Log 8. Set right center log #5 on center pin to the left of right base log. Figure 23 Right Top Log LG771 Figure 23 LG771 place right center log 5 Top "Y" Log Figure 24 LG772 LG772...

  • Page 23: Surround Installation

    SuRROuND INStAllAtION 380IDV/490IDV Fireplace Insert 3. Install glass frame cover by aligning four (4) hooks SuRROuND INStAllAtION on back of glass frame cover with the same four (4) 1. Attach the eyebrow canopy to the surround using three square notches surround is installed in. Make sure (3) screws provided.

  • Page 24: Installing On/Off Switch

    SuRROuND INStAllAtION 380IDV/490IDV Fireplace Insert SuRROuND INStAllAtION 1. Remove glass. Page 29 2. Align plain or beveled surround with unit opening. 3. Attach surround to unit with six (6) screws provided. Figures 30 & 31 4. Reinstall glass. Plain Surround Beveled Surround Screws FP2633...

  • Page 25: Door And Filigree Installation

    DOOR and FIlIGRee INStAllAtION 380IDV/490IDV Fireplace Insert INStAllING FIlIGRee PANelS AND CABI- INStAllING DOORS Net DOOR FRAMe SlIde one door onto hinges. Repeat for other door. Figure 1. Slide cabinet door frame on to front of unit. Make sure the four (4) hooks of the cabinet door frame are inside four slots on front of unit.

  • Page 26: Operating Instructions

    OPeRAtING INStRuCtIONS 380IDV/490IDV Fireplace Insert FOR yOuR SAFety ReAD BeFORe lIGhtING If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly.

  • Page 27: Lighting Pilot

    OPeRAtING INStRuCtIONS 380IDV/490IDV Fireplace Insert lIGhtING PIlOt FOR the FIRSt tIMe APPROVeD leAK teStING MethOD You may check for gas leaks with the following meth- If using a soap and water ods only: solution to test for leaks, DO NOt spray solution onto •...

  • Page 28: Lighting The Burner

    OPeRAtING INStRuCtIONS 380IDV/490IDV Fireplace Insert lIGhtING BuRNeR MAIN BuRNeR SWItCh The “ON/OFF” switch for the main burner can be found on the right side of insert surround. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON”...

  • Page 29: Air Shutter Adjustment - Natural Gas Only

    380IDV/490IDV Fireplace Insert AIR ShutteR ADjuStMeNt (NAtuRAl GAS ONly) ADjuSt the AIR ShutteR The venturi of the burner is equipped with an air shutter. The opening of the venturi has been set at 1/4" for Natural Gas and fully open for Propane installation at sea level. The burner on Natural Gas models may be adjusted for high altitude as follows: •...

  • Page 30: Glass Replacement

    GlASS RePlACeMeNt 380IDV/490IDV Fireplace Insert Always use gloves when handling broken glass. Make sure the glass panel edges do not touch any metal parts during thermal expansion. GlASS RePlACeMeNt 1. Put on gloves. Remove glass frame from insert by releasing two latches on bottom of insert and lifting the door up and off the unit.

  • Page 31: Cleaning And Maintenance

    CleANING and MAINteNANCe 380IDV/490IDV Fireplace Insert Make sure the gas valve knob is in the “OFF” position. Wait at least five (5) minutes before start-ing maintenance. VeNtING SySteM A qualified agency should examine the venting system annually. CleANING GlASS Clean the ceramic glass periodically. Condensation will sometimes form on the glass during a cold startup.

  • Page 32: Firebox Cleaning

    CleANING and MAINteNANCe 380IDV/490IDV Fireplace Insert FIReBOx CleANING • Allow logs to cool completely before cleaning. logs reach high tem- peratures. • Make sure clearances to combustibles leave enough room for main- tenance and service. • Carefully reassemble and reseal insert properly after any cleaning or servicing.

  • Page 33: Yearly Service Procedure

    380IDV/490IDV Fireplace Insert MAINteNANCe yeARly SeRVICe PROCeDuRe Failure to inspect and maintain heater may lead to improper combustion and a potentially dangerous situation. A qualified technician should do the following once a year. 1. Check pilot flame. Flame should touch approximately 3/8" of the top of thermopile and touch top of thermocouple.

  • Page 34: Troubleshooting

    tROuBleShOOtING 380IDV/490IDV Fireplace Insert turn appliance OFF and allow to cool be- fore servicing. Only a qualified service per- son should service and repair the heater. NOTE: All troubleshooting items are listed in order of operation. ReMeDy OBSeRVeD PROBleM POSSIBle CAuSe 1.

  • Page 35: Blower Removal And Assembly

    380IDV/490IDV Fireplace Insert BlOWeR ReMOVAl and ASSeMBly BlOWeR PARtS lISt: Description qty. Part No. Blower 20302445 Parts not shown Thermostat Bracket 26D3320 Thermostat 49D0130 Speed Control 26D0746 Wire Harness 41D0203 label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

  • Page 36: Replacement Parts

    RePlACeMeNt PARtS 380IDV/490IDV Fireplace Insert 570016 IDV parts 57D0215...
  • Page 37 380IDV/490IDV Fireplace Insert RePlACeMeNt PARtS 380IDVNVC 380IDVPVC 490IDVNVC 490IDVPVC Item Description qty. Natural Propane Natural Propane Burner Assembly 57D0022 57D0022 57D0502 57D0502 Left Log Support Bracket 57D0076 57D0076 57D0548 57D0548 Right Log Support Bracket 57D0078 57D0078 57D0550 57D0550 SIT820 Nova Valve 37D0117 37D0118 37D0117...
  • Page 38 380IDV/490IDV Fireplace Insert 57D0215...

  • Page 39: For Massachusetts Residents Only

    380IDV/490IDV Fireplace Insert Massachusetts Residents Only — Please read and follow these special requirements 2. Approved Carbon Monoxide Detectors. Each carbon NOte ReGARDING VeNteD PRODuCtS monoxide detector as required in accordance with the above This product must be installed by a licensed plumber or gas fitter provisions shall comply with NFPA 720 and be ANSI/UL 2034 when installed within the Commonwealth of Massachusetts.

  • Page 40: Limited Lifetime Warranty Policy

    lIMIteD lIFetIMe WARRANty POlICy 380IDV/490IDV Fireplace Insert lIFetIMe WARRANty The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. FIVe yeAR WARRANty The following components are warranted five (5) years to the original owner, subject of proof of purchase: Ceramic Fiber Logs.

  • Page 41: Efficiencies

    380IDV/490IDV Fireplace Insert Based on CSA P.4.1-09 efficiency Ratings Model enerGuide Ratings Fireplace efficiency (%) 380IDVNVC 69.6 380IDVPVC 66.2 490IDVNVC 69.8 490IDVPVC 67.2 Recherchez dans la brochure les caractéristique de rendement énergétique de foyer au gaz Énerguide Based on CSA P.4.1-09 Selon CSA P.4.1-09 MhSC 149 Cleveland Drive • Paris, Kentucky 40361 www.mhsc.com 57D0215...

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