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Optoma FHDQ135S Assembly
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Optoma FHDQ135S Assembly

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FHDQ135S LED
Assembly SOP
Oct/4/24 Rev.9

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Summary of Contents for Optoma FHDQ135S

  • Page 1 FHDQ135S LED Assembly SOP Oct/4/24 Rev.9...
  • Page 2 FHDQ135S LED Display Parts List...
  • Page 3 FHDQ135S LED Display Parts List (1/8) Item Parts Name Image Quantity Note Provides left structure for LED display unit to • Left mount bar 2 PCS wall or rolling stand. Provides right structure for LED display unit • Right mount bar 2 PCS to wall or rolling stand.
  • Page 4 FHDQ135S LED Display Parts List (2/8) Item Parts Name Image Quantity Note 1 PCS Left Smart HW electronics Provides electronic functions for the display. • Provides electronic functions for the display. • 1 PCS Right Smart HW electronics This part includes OPTOMA Smart HW •...
  • Page 5 FHDQ135S LED Display Parts List (3/8) Item Parts Name Image Quantity Note Provide display trim on left side and holds • Left side bezel 1 PCS screen left side touch sensor electronics. Provide display trim on right side and holds •...
  • Page 6 FHDQ135S LED Display Parts List (4/8) Item Parts Name Image Quantity Note Provide column position adjustment. • 8 PCS Jack screw bracket Attaches to mounting bar and positions jack screw mounting threads. LED display units Provide vertical adjustment for installed LED •...
  • Page 7 FHDQ135S LED Display Parts List (5/8) Item Parts Name Image Quantity Note Provides structural strength for electronics • 1 PCS Decorative plates bracket box attachment. LED tile removal tool 1 PCS Removes LED tile of the display. • 3 PCS Signal flex cable Provides signal between LED display unit.
  • Page 8 FHDQ135S LED Display Parts List (6/8) Item Parts Name Image Quantity Note Attaches electronics assembly to the bottom • M4-8 Tab screw 9 PCS of the LED display module and attaches handles to display chassis. M3-6 pan head screw w/ 16 PCS Bracket to electronics assembly.
  • Page 9 FHDQ135S LED Display Parts List (7/8) Item Parts Name Image Quantity Note Attaches LED display unit alignment plate to • M4-10 flathead screw 18 PCS top of LED display unit. Attaches mount bars together, display unite 4 • 7 PCS...
  • Page 10 FHDQ135S LED Display Parts List (8/8) Item Parts Name Image Quantity Note Tools for removing and installing Phillips • Phillips screwdriver 1 PCS head screws. The auxiliary positioning bracket is specially • 3 PCS Auxiliary positioning bracket used for mount bar and is used to help the...
  • Page 11 Preparation matters Number of engineering personnel：at least two. • Tools and equipment needed： • Non-slip gloves. (at least two set) Anti-static bracelet. (at least two pcs) Electric screwdriver that can be equipped with 4M and 5M hexagonal tools. Ladder with height above 100cm.
  • Page 12 Instructions for disassembling LED tiles Please be sure to use the LED tile removal tool provided by the original manufacturer to • disassemble & assemble the LED tile of the FHDQ135SS LED display according to the following operating steps; failure to do so may cause damage to the LED tiles. LED tile removal tool SOP for disassembling LED tiles (1/3) •...
  • Page 13 Instructions for disassembling LED tiles Please be sure to use the LED tile removal tool provided by the original manufacturer to • disassemble & assemble the LED tile of the FHDQ135SS LED display according to the following operating steps; failure to do so may cause damage to the LED tiles. LED tile removal tool SOP for disassembling LED tiles (2/3) •...
  • Page 14 Instructions for disassembling LED tiles Please be sure to use the LED tile removal tool provided by the original manufacturer to • disassemble & assemble the LED tile of the FHDQ135SS LED display according to the following operating steps; failure to do so may cause damage to the LED tiles. LED tile removal tool SOP for disassembling LED tiles (3/3) •...
  • Page 15 Instructions for assembling LED tiles When assembling the LED tiles on the FHDQ135SS LED display chassis, please keep the angle between it and the • ≦5°∠ installation plane to avoid damage to neighboring LEDs caused by excessive inclination of the LED tiles during the assembly process.
  • Page 16 Assembling the mount bar...
  • Page 17 Assembling the mount bar Assemble two pieces of FHDQ135S mount bar. • Fixed assembled mount bar using M5-10 screws. • M5-10 screw * 2 Phillips screwdriver Step. 1 Step. 2 • Locate the left and right mount bar and place them on a flat •...
  • Page 18 Assembling the Auxiliary positioning bracket (1/2) Suggest to use auxiliary brackets to help positioning for wall mount application. • Assemble the mount bar and auxiliary positioning bracket into a rectangular frame to • facilitate positioning and installation. The auxiliary positioning bracket is assembled with M5-10 screws.
  • Page 19 Assembling the Auxiliary positioning bracket (2/2) Assemble the mount bar and auxiliary positioning bracket into a rectangular • frame to facilitate positioning and installation. The auxiliary positioning bracket is assembled with M5-10 screws. • Step. 2 Phillips screwdriver M5-10 screw * 6 •...
  • Page 20 Preparing the Wall for Wall Mounting This schematic diagram takes the FHDQ135S screen center line 170cm from the ground as an example to illustrate • the relative position dimensions of the FHDQ135S LED display and the mount bar.
  • Page 21 Steps to install mount bar (1/2) The mount bar of the wall-mounted FHDQ135S is a rectangular frame formed by it and a special auxiliary positioning bracket • to achieve rapid wall-mounting positioning and installation. Step. 1 Step. 2 Please refer to the installation wall information on the previous page. After Lift the mount bar frame module flat against the wall, aligning the lower edge of •...
  • Page 22 • After confirming that the mount bar is firmly fixed, remove the M5-10 screws that fix the auxiliary positioning bracket, and remove all the auxiliary positioning brackets in the direction of the arrow in the figure to complete the installation of the FHDQ135S mount bar.
  • Page 23 Key points for installing mounting bar Please make sure the mount bar assy remains level. • Please ensure that the center lines of the upper and lower sets of mount bar assy are aligned with the plumb line. • The 12 red circle marks in the picture below are the locations where the mounting bar bolts must be installed. •...
  • Page 24 Installing LED display unit...
  • Page 25 Installing LED display unit Step. 1 Step. 2 • Hang display unit 1 near the left edge of the mount bars, • Slide the display unit all the way to the left until the ensuring the upper and lower hanger brackets of the display hanger brackets are against the mount bar end plates.
  • Page 26 Installing LED display unit Step. 3 Step. 4 • As shown in the picture, Remove the flathead screws • Install display unit jack screw brackets with (2X) M3-6 securing a column edge guard. Carefully remove the guard flathead screw to both the upper and lower mount bars. without contacting the LEDs.
  • Page 27 Installing LED display unit Step. 5 Step. 6 • Tighten each jack screw against the display unit hanging Take out the LED display unit No. 2 from the package and carefully hang • bracket to push and hold display unit against mount bar it on the mount bar so that it is at a distance from the LED display unit endplates.
  • Page 28 Installing LED display unit Step. 7 (1/2) 1. To vertically align LED display unit , use the LED display unit alignment plates. 2. When two LED display unit are installed next to each other determine which column needs to be M4-10 screws * 2 raised to correct alignment.
  • Page 29 Installing LED display unit Step. 7 (2/2) 4. Tighten the M4-10 screws on the thin side of the LED display unit alignment plate until the pixels are in alignment with the fixed column. • Note1, It may be beneficial to help raise a low display unit by lifting from the bottom as the screw is being tightened. •...
  • Page 30 Installing LED display unit Step. 8 Step. 9 • Repeat the above steps 4 and 5, and use two sets of Jack Repeat the above steps 6 to 8 for LED display unit 3 and 4. • screw brackets to tightly connect the LED display units No. 1 and No.
  • Page 31 Installing LED display unit Step. 10 (1/2) • Before hanging the No. 5 LED display unit on the mount bar, the edge guards on the left, top, and bottom sides, as well as the two columns of LED tile shown in the picture, must be removed. LED tile removal tool Edge guard LED tile...
  • Page 32 Installing LED display unit Step. 10 (2/2) • Make sure that both the top and bottom rightmost hangers are hung on the mount bar, and slide No. 5 LED display unit into contact with No. 4 LED display unit. • Repeat step 7 and use LED display unit alignment plates to align the vertical directions of LED display units No. 4 and No. 5. •...
  • Page 33 Installing LED display unit Step. 11 • In the removed module areas in column 5, finger tighten (5X) M5-10 screws at the seam between columns 4 and 5 as shown. M5-10 screw * 5 Phillips screwdriver The red circle mark is the locking point of the M5-10 screw. •...
  • Page 34 Installing LED display unit Step. 12 Step. 13 • Remove the edge guards on the right side of No. 5 • Please use the LED tile removal LED display unit. tool to remove the 15 LED Tile shown in the picture. LED tile removal tool...
  • Page 35 Installing LED display unit Step. 14 • Connect (3X) flex signal cables between columns 1 and 2, 3 and 4, and 4 and 5 electronic boards. flex signal cables...
  • Page 36 Assembling and Installing Electronic Box...
  • Page 37 Assembling and Installing Electronic Box Step. 1 • Align the Left Smart HW electronics and Right Smart HW electronics assemblies as shown and push the pieces together over the bracket on a flat surface. Right Smart HW electronics Left Smart HW electronics...
  • Page 38 Assembling and Installing Electronic Box Step. 2 Step. 3 • Install (4X) M3-6 PHMS screws and (2X) M3-6 FHMS BLK • Connect power cables between left and right electronics to secure the Left Electronics and Right Electronics assemblies as shown assemblies.
  • Page 39 Assembling electronics front cover module...
  • Page 40 Assembling electronics front cover module Step. 1 • Place the right front cover and left front cover on a soft, flat surface as shown. • Slowly slide the extrusion pieces together using the alignment pin for positioning. Right Smart HW electronics front cover Left Smart HW electronics front cover...
  • Page 41 Assembling electronics front cover module Step. 2 Step. 3 • Once the left and right front covers are assembled, place • As shown in the picture, tighten 4 M3-6 FHMS screws. the front cover bracket over the seam and secure with (4X) M3-6 PHMS screws as shown.
  • Page 42 Assembling electronics front cover module Step. 4 Step. 5 • As shown in the picture, assemble the decorative plates • As shown in the picture, use two M3-6 FHMS screws to fix and fix them with 4 M3-6 PHMS screws the decorative plates to complete the electronics front cover module assembly.
  • Page 43 Assemble LED display module & electronic box module...
  • Page 44 Assemble LED display module and electronic box module Step. 1 • Move the electronic box module to the position shown in the picture, so that the Smart HW module is placed on the back side of the LED display Electronic box module Smart HW module...
  • Page 45 Assemble LED display module and electronic box module Step. 2 (1/3) • The electronic box module is assembled and fixed on the LED display by (5X) M4-8 Tab screws. • These five M4-8 Tab screws can finely adjust the assembly gap between the electronic box module and the LED display by tightening or loosening it.
  • Page 46 Assemble LED display module and electronic box module Step. 2 (2/3) • First, Install (5X) Tab screws hand tight as shown. • The tightening screw torque value is 40 kgf.cm.
  • Page 47 Assemble LED display module and electronic box module Step. 2 (3/3) • Rotate the five fastened Tab screws 180° counterclockwise to complete the assembly gap setting between the electronic box module and the LED display.
  • Page 48 Assemble LED display module and electronic box module Step. 3 Step. 4 • As shown in the red circle mark in the picture, connect the • As shown in the red circle mark in the picture, connect the electronic box module power cable to the LED display hub electronic box module signal cable to the LED display hub board.
  • Page 49 Assemble LED display module and electronic box module Step. 5 • The picture on the left is a schematic diagram of the wiring and fixing points after the LED display module and electronic box module are assembled; the red circle mark is the wiring position of the power cable;...
  • Page 50 Installing Front Cover...
  • Page 51 Installing Front Cover Step. 1 • As shown in the picture, lift the front cover and move it close to the electronic box module. • Find the blue and red connectors in the picture and prepare to connect the switch wires and IR sensor signal wires.
  • Page 52 Installing Front Cover Step. 2 • As shown in the picture, connect the cables marked with blue and red marks. • Install the front cover on the electronic box module according to the direction of the arrow in the figure. It is equipped with magnetic positioning and fixation.
  • Page 53 Installing Front Cover Step. 3 (1/2) • As shown in the picture, use 10 M3-6 FHMS screws to fix the front cover so that it is firmly combined with the electronic box module. M3-6 FHMS screws * 10...
  • Page 54 Installing side and top bezel parts...
  • Page 55 Installing side and top bezel parts Step. 1 Step. 2 • As shown in the picture, use 4 M3-6 FHMS screws to fix • As shown in the picture, use 4 M3-6 FHMS screws to fix the Top left bezel . the Top right bezel .
  • Page 56 Installing side and top bezel parts Step. 3 • Then assemble the Left side bezel, which is engraved with the words Optoma135 inch left frame at the position shown in the picture. • As shown in the figure, use M3-6 FHMS screws and M3-20 FHMS screws to fix the Left bezel. screws * 1 M3-20 FHMS M3-20 FHMS screws * 1...
  • Page 57 Installing side and top bezel parts Step. 4 • Then assemble the Left side bezel, which is engraved with the words Optoma135 inch right frame at the position shown in the picture. • As shown in the figure, use M3-6 FHMS screws and M3-20 FHMS screws to fix the Right bezel. screws * 1 M3-20 FHMS M3-20 FHMS screws * 1...
  • Page 58 Location map of I/O connection point • Operating keypad AC Inlet • • OPS Slot AC Inlet & OPS Slot. Power switch, Audio out, IR in and various signal I/O ports. HDMI output & service port. • • •...
  • Page 59 Complete FHDQ135S installation...
  • Page 60 Use the handle to install the LED display unit...
  • Page 61 Use the handle to install the LED display unit The handle attached to FHDQ135S is an auxiliary tool specially designed for alcove-mounted FHDQ135S. This device is an • important tool that can help construction workers safely move and mount the LED display unit on the mount bar in a small installation environment.
  • Page 62 Use the handle to install the LED display unit Step. 2 • Next, use the LED tile removal tool to remove the two LED tiles at the positions shown in the picture, and protect and place them properly. LED tile removal tool...
  • Page 63 Use the handle to install the LED display unit Step. 3 • Find the red circle mark label screw holes labeled with the hand position fixing devices, and use M4-8 Tab screws to firmly fix the two handle positions on the Phillips screwdriver M4-8 Tab screws * 4 LED display unit chassis.
  • Page 64 Use the handle to install the LED display unit Step. 4 • Arrange two construction workers to hold the handle and display chassis firmly without touching the LED tile. Carefully lift the LED display unit and mount it safely on the mount bar. •...