Eaton EBC-E User And Installation Manual
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Eaton EBC-E User And Installation Manual

Eaton EBC-E User And Installation Manual

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User's and installation
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Eaton Battery Cabinet EBC-E
P-164000647

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Summary of Contents for Eaton EBC-E

  • Page 1 User's and installation guide Eaton Battery Cabinet EBC-E P-164000647...
  • Page 2 The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) without the written approval of Eaton Corporation. Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission.

  • Page 3: Table Of Contents

    Warning labels and notices in rooms........12 For more information..............12 Installation and operation............... 14 Site preparations...............17 How to unpack and unload the EBC-E........20 How to install the EBC-E............24 Installation compatibility of the EBC-E........28 Installation checklist..............28 Operation.................. 29 Maintenance...................30...
  • Page 4 Eaton Battery Cabinet EBC-E User's and installation guide Cabinet specifications............... 34 Warranty....................35 General..................35 Whom to contact in case of Warranty........36 © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 4 (37)

  • Page 5: How To Read This Manual

    Explosion and fire hazard Electrical hazard Corrosive hazard Battery hazard 1.2.2 Prohibited action symbols These symbols are used to indicate an action that should not be taken. © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 5 (37)

  • Page 6: Mandatory Action Symbols

    • • Screen type represents information that appears on the screen or LCD. Glossary Eaton manuals use the following acronyms to refer to Eaton UPS products or their parts. Table 1: Glossary of acronyms Advanced Battery Management Bybass Input Breaker...
  • Page 7 Remote Emergency Power-off Rectifier Input Breaker Silicon-controlled Rectifier / thyristor STSW Static Switch Transformer cabinet Uninterruptible Power Module Uninterruptible Power Supply VMMS Variable Module Management System © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 7 (37)

  • Page 8: Safety Instructions

    DANGER Operations inside the battery cabinet must be performed by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton. WARNING To reduce the risk of fire or electric shock, install this battery cabinet in a temperature and humidity controlled, indoor environment that is free of conductive contaminants.
  • Page 9 Do not install or operate the UPS system close to gas or electric heat sources. Keep the operating environment within the parameters stated in this document. © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 9 (37)

  • Page 10: Audience

    • LV Directive (Safety) 2014/35/EU Declarations of conformity with UPS harmonized standards and directives IEC 62040-1 (Safety) is available at www.eaton.eu or by contacting your nearest Eaton office or authorized partner. User precautions The only permitted user operation is to turn the battery circuit breaker on or off.

  • Page 11: Symbols On The Ups And Accessories

    Symbols on the UPS and accessories The following are examples of symbols used on the UPS or its accessories. The symbols are used to alert you of important information. © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 11 (37)

  • Page 12: Warning Labels And Notices In Rooms

    Contact your local service representative if you need help with any of the following. • scheduling initial startup • regional locations and telephone numbers © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 12 (37)
  • Page 13 Note: For more information about the installation space, safe operation and working, see IEC 62485-2: Safety requirements for secondary batteries and battery installations. © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 13 (37)

  • Page 14: Installation And Operation

    They line-up and match with the Eaton UPS product line. The EBC-E is designed to be used with an uninterruptible power supply (UPS) rated up to 300 kW output power. The EBC-E has one battery string that has a maximum of 40 blocks per string.
  • Page 15 The EBC-E battery cabinet is supplied without external power wiring. The power wiring connections for EBC-E are rated at 90 °C. If the ambient temperature is greater than 30 °C, wire with a higher temperature rating and/or larger size may be necessary.
  • Page 16 Signal wire size and type 4 x 0.75 mm , 300/500 V Connectors for daisy chain are equal in number and size, except for EBC-E that has M10 option for DC power cables only. Cable (between the equipment cabinets, two insulating layers), manufacturer...

  • Page 17: Site Preparations

    Install the system in an area that is free of conductive contaminants and has sufficient air exchange. The battery cabinet dimensions are shown in Figure © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 17 (37)
  • Page 18 Eaton Battery Cabinet EBC-E User's and installation guide Figure 2. EBC-E dimensions Figure 3. EBC-E cable entry holes © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 18 (37)
  • Page 19 Eaton Battery Cabinet EBC-E User's and installation guide Figure 4. Location of the casters in EBC-E Table 3: Battery cabinet weights EBC-E Without batteries 412 kg With batteries 2,200 kg Floor loading 2,400 kg /m Point loading 8 at 275 kg A DC-rated circuit breaker within each cabinet provides protection and service isolation.

  • Page 20: How To Unpack And Unload The Ebc-E

    Eaton Battery Cabinet EBC-E User's and installation guide The following molded case circuit breakers (MCCB's) are used in the EBC-E. Table 5: Molded case circuit breaker (MCCB) for EBC-E Rating (A) Type Article No EBC-E 400 A Eaton NZMN3-A400-S07- 189599...
  • Page 21 Put a floor protector underneath each jacking bolt and screw the bolts down against the floor protectors. Keep the remaining parts of the field kit for later use. © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 21 (37)
  • Page 22 3 mm. WARNING To prevent tipping the cabinet, turn all four jacking bolts evenly and consecutively. © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 22 (37)
  • Page 23 13. Remove the jacking bolts. 14. Remove the bolts that attach the front, rear, and side supports to the cabinet. Discard or recycle them in a responsible manner. © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 23 (37)

  • Page 24: How To Install The Ebc-E

    Always use double insulated cables, because the cables are routed outside the cabinets. See Figure for the power cable and battery shunt trip cable terminations. © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 24 (37)
  • Page 25 Note: No signal wires are connected to 93E UPS. To connect the power cables and signal wires to the external battery cabinet. Open the cabinet door. © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 25 (37)
  • Page 26 Loosen the screws (1) and remove the plastic cover (2). Connect the signal wires and the power cables to the connectors. © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 26 (37)
  • Page 27 To daisy-chain signal wires, remove the multiple connector and extra length of the cables and connect the cables to TB2 terminals. For the TB2 terminals, see Figure © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 27 (37)

  • Page 28: Installation Compatibility Of The Ebc-E

    User's and installation guide Installation compatibility of the EBC-E The EBC-E is designed to be used with an uninterruptible power supply (UPS) rated up to 300 kW output power. Other UPS cabinets may not be fully compatible with the EBC-E. Refer to the UPS for the requirements for the external battery supply.

  • Page 29: Operation

    User's and installation guide Operation Open the cabinet door. Flip the breaker to turn the battery cabinet on or off. See Figure Figure 6. The battery breaker in EBC-E © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647...

  • Page 30: Maintenance

    Do not make any assumptions about the electrical state of any cabinet in the UPS system. WARNING All service and maintenance work must be performed by an Eaton authorized Customer Service Engineer or by a qualified service officer authorized by Eaton.

  • Page 31: Performing Preventive Maintenance

    Battery maintenance WARNING Only authorized personnel are allowed to perform battery replacement and maintenance. If you need battery maintenance, contact your authorized Eaton Customer Service Engineer. Recycling the used UPS or batteries Remove the battery bank before disposing of the UPS or its battery cabinet.

  • Page 32: Maintenance Training

    Follow all the applicable local regulations regarding the storage, handling and disposal of batteries and battery materials. Maintenance training For more information about training and other services, contact your Eaton representative. © Eaton Corporation plc 2017. All rights reserved.

  • Page 33: Technical Data

    Eaton Battery Cabinet EBC-E User's and installation guide Technical data For a complete technical specification, contact your Eaton representative. Due to continuous product improvement programs, specifications are subject to change without notice. Directives and standards Safety IEC 62040-1: Uninterruptible power sys-...

  • Page 34: Environmental Specifications

    Operating at 0 °C reduces calculated autonomy time and 40 °C reduces lifetime ex- pectancy. Cabinet specifications Cabinet dimensions (WxDxH) 1125 x 804 x 1890 mm Cabinet weight without batteries 412 kg Cabinet weight with batteries 2,200 kg © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 34 (37)

  • Page 35: Warranty

    The warranty is only valid if the installation inspection and initial startup of the UPS unit is carried out by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton. Service and maintenance of the UPS shall also be performed only by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton.

  • Page 36: Whom To Contact In Case Of Warranty

    Purchase order number and purchase order date • Installation date • Serial number and part number of the unit (information available on the unit's label) © Eaton Corporation plc 2017. All rights reserved. Revision: 001 Document ID: P-164000647 36 (37)
  • Page 37 Eaton Power Quality Oy Koskelontie 13 FI-02920 Espoo, Finland www.eaton.eu...

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