Scag Power Equipment AERSTORM AS30-DS Operator's Manual
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Scag Power Equipment AERSTORM AS30-DS Operator's Manual

Scag Power Equipment AERSTORM AS30-DS Operator's Manual

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Congratulations on owning a Scag aerator! This manual contains the
operating instructions and safety information for your Scag aerator. Reading
this manual can provide you with assistance in maintenance and adjustment
procedures to keep your aerator performing to maximum efficiency. The
specific models that this book covers are listed on the inside cover. Before
operating your machine, please read all the information enclosed.
© 2023
Scag Power Equipment
Division of Metalcraft of Mayville, Inc.
OPERATOR'S
MANUAL
Model:
AS30-DS
AS30-23CV-DS
Part No. 03562
Printed 9/2023
Printed in USA

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Summary of Contents for Scag Power Equipment AERSTORM AS30-DS

  • Page 1 Before operating your machine, please read all the information enclosed. © 2023 Part No. 03562 Scag Power Equipment Printed 9/2023 Division of Metalcraft of Mayville, Inc. Printed in USA...
  • Page 2 WARNING FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY OR DEATH. • Read this manual completely as well as other manuals that came with your aerator. • ALWAYS FOLLOW OSHA APPROVED OPERATION. • DO NOT operate on steep slopes. •...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents SECTION 1 - GENERAL INFORMATION ...................1 1.1 INTRODUCTION ............................1 1.2 DIRECTION REFERENCE .........................1 1.3 SERVICING THE ENGINE AND DRIVE TRAIN COMPONENTS ............1 1.4 SYMBOLS ..............................2 SECTION 2 - SAFETY INFORMATION ..................3 2.1 INTRODUCTION ............................3 2.2 SIGNAL WORDS ............................3 2.3 BEFORE OPERATION CONSIDERATIONS ....................3 2.4 TESTING THE SAFETY INTERLOCK SYSTEM ..................4...
  • Page 4 Table of Contents SECTION 5 - ADJUSTMENTS ....................22 5.1 PARKING BRAKE ADJUSTMENT ......................22 5.2 TRAVEL ADJUSTMENT...........................22 5.3 DRIVE CHAIN ADJUSTMENTS ......................24 5.4 THROTTLE CONTROL AND CHOKE ADJUSTMENTS ............... 25 5.5 BELT ADJUSTMENTS ..........................25 5.6 BELT ALIGNMENT ...........................25 5.7 OPERATOR CUSHION AND REAR COVER REMOVAL ..............25 SECTION 6 - MAINTENANCE ....................27 6.1 MAINTENANCE CHART ..........................27 6.2 LUBRICATION ............................28...

  • Page 5: Section 1 - General Information

    For service of these components during the limited warranty period, it is important to contact your Authorized Scag Power Equipment Dealer or find a local authorized servicing agent of the component manufacturer. Any unauthorized work done on these...

  • Page 6: Symbols

    Section 1 1.4 SYMBOLS SYMBOL DESCRIPTION SYMBOL DESCRIPTION Choke Transmission Parking Brake Rotating Tines On/Start Spring Tension on Idler Off/Stop Falling Hazard Thrown Object Hazard Fast Slow Continuously Variable - Linear Cutting Element - Basic Symbol Pinch Point Cutting Element - Engage 481039S Hour meter/Elapsed Operating Hours Cutting Element - Disengage...

  • Page 7: Section 2 - Safety Information

    EACH EMPLOYEE THAT HAS READ THE MANUAL. CAUTION A replacement manual is available from your Authorized Scag Power Equipment Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, The signal word “CAUTION” is a reminder of safety Mayville, WI 53050 or contact us via the Internet at www.

  • Page 8: Testing The Safety Interlock System

    13. DO NOT add fuel to a running or hot engine. Allow does not operate as described below, contact your local the engine to cool for several minutes before adding Authorized Scag Power Equipment Dealer immediately to fuel. Never fuel indoors or inside enclosed trailers. have the safety interlock system repaired.

  • Page 9: Operation Considerations

    Section 2 2. Stand on the operator platform in the operating 2. Reduce speed and exercise extreme caution on position, place the steering control levers in the slopes and in sharp turns to prevent tipping or loss neutral position, engage the parking brake, and of control.
  • Page 10 Section 2 12. Raise the aerator tines before crossing roads, walks 21. Tie the aerator down securely using the tie down or gravel drives. points located on the front and rear of the machine. See Figure 2-1 and 2-2. Secure using straps, chains, 13.

  • Page 11: Maintenance Considerations & Storage

    5. Keep all nuts, bolts and screws tight, to ensure the If you need service on your hydraulic system, machine is in safe working condition. Check the tine please see your Authorized Scag Power Equipment mounting bolts frequently to be sure they are tight. Dealer.

  • Page 12: Safety And Instructional Decals

    Section 2 2.9 SAFETY AND INSTRUCTIONAL DECALS 487501 487502 487503 484591 487261...
  • Page 13 Section 2 Figure 2-3. Slope Angle Graph...

  • Page 14: Section 3 - Specifications

    Section 3 SPECIFICATIONS 3.1 ENGINE General Type ....................Heavy Duty Industrial/Commercial Gasoline Model: Scag Model AS30-23CV .........................Kohler CV730 Displacement: Kohler CV730 ..............................747cc Cylinders............................. 2 with Cast-Iron Sleeves Governor..........Mechanical Type with Variable Speed Control Set At 3600 RPM (+/- 100 RPM) Idle Speed: Kohler ............................

  • Page 15: Aerator

    Section 3 3.4 AERATOR Type ..........................Between the Drive Wheel design Aerating width: AS30-23CV ..............................30" (76 cm) Aerating Depth: AS30-23CV .........................1" to 4" in 1/2" increments Tine Heads: AS30-23CV ..............................48 tines 3.5 WEIGHTS AND DIMENSIONS Length................................70" (177 cm) Tracking Width ........................... 49-3/4" (126.36 cm) Overall Height ..............................50"...

  • Page 16: Section 4 - Operating Instructions

    10. Park Brake Indicator (Figure 4-1). Light will If additional information or service is needed, contact your illuminate when the park brake is in the engaged Scag Power Equipment Dealer. (ON) position. 11. Water Temperature Indicator (Figure 4-1). Used 4.1 TIGER EYE INSTRUMENT on Liquid Cooled Models Only.
  • Page 17 Section 4 SERVICE AIR OIL PRESSURE FILTER INDICATOR INDICATOR WATER TEMPERATURE GLOW PLUG SERVICE ENGINE INDICATOR INDICATOR INDICATOR PARKING BRAKE VOLTMETER INDICATOR INDICATOR OPERATOR INDICATOR NEUTRAL INDICATOR INDICATOR HOUR METER INDICATOR Figure 4-1. Tiger Eye Advanced Monitoring System TINE DEPTH CONTROL TINE PRESSURE CONTROL...

  • Page 18: Controls Identification

    Section 4 4.2 CONTROLS IDENTIFICATION 16. Fuel Shutoff Valve (Figure 4-2). Located on top of the fuel tank. Use to shut off fuel supply to the engine. Rotate the valve counter clockwise to supply 1. Ignition Switch (Figure 4-2). The ignition switch fuel from the tank to the engine.

  • Page 19: Safety Interlock System

    If the safety interlock system does not operate as described below, contact your local 4. Check for loose hardware. Tighten as needed. Authorized Scag Power Equipment Dealer immediately to have the safety interlock system repaired. 5. Check interlock system for proper operation. See Section 4.3.

  • Page 20: Ground Travel And Steering

    Section 4 4. If the engine is cold, choke the engine as needed. Forward Travel 5. Move the engine throttle control to about half engine Front Reference Bar speed. 6. Turn the ignition key to the start position and start Pull Steering the engine.

  • Page 21: Forward Travel

    Section 4 FORWARD TRAVEL CAUTION To travel forward with the machine, disengage the parking brake, use the front reference bar as an anchor point for Before backing up, observe the rear for persons your hands, and slowly pull the levers forward an equal and obstructions.

  • Page 22: Tine Direction Elevation Control

    Section 4 -NOTE- DANGER Stepping off of the operator platform with the engine running will deactivate the Tine Activation Control. The Tine Activation Control will need to Keep hands and feet away from the tines. Make be activated to operate the hydraulic system used sure the tine area is clear of any obstructions to lift and lower the tine assembly.

  • Page 23: Adjusting The Tine Down Pressure

    Section 4 CAUTION TINE PRESSURE Raise the tines before backing up. Do not aerate CONTROL in reverse unless absolutely necessary and then only after observation of the entire area behind the machine. CAUTION Before backing up, observe behind the mower for persons and obstructions.

  • Page 24: Hillside Operation

    Section 4 4.12 HILLSIDE OPERATION WARNING DO NOT operate on steep slopes. Under no circumstances should the machine be operated on slopes greater than 15 degrees. See Figure 2-3, or use a slope indicator app downloaded to a smartphone to determine approximate slope of area to be aerated.

  • Page 25: After Operation

    Section 4 4.15 REMOVING CLOGGED MATERIAL 3. Raise the tines. 4. Slow the engine to idle speed. DANGER 5. Engage the parking brake. 6. Turn the ignition key to the OFF position and remove the key. ROTATING TINES 4.14 AFTER OPERATION NEVER PUT YOUR HANDS INTO THE TINE 1.

  • Page 26: Section 5 - Adjustments

    If the following procedures do not allow you to engage the parking brake properly, contact your Authorized Scag Power Equipment Dealer for further brake adjustments. 1. Park the machine on a flat, level surface. Block the wheels to prevent the machine from moving.

  • Page 27: Neutral Adjustment

    Section 5 NEUTRAL ADJUSTMENT 5. Repeat for the RH wheel using the same adjustment procedure listed above. -NOTE- 6. Actuate the steering control levers forward and reverse several times and return them to the neutral Neutral has been set by your Scag dealer at the position.

  • Page 28: Adjusting The Drive Wheel Chain Tension

    Section 5 ADJUSTING THE DRIVE WHEEL CHAIN - NOTE - TENSION If after making the adjustment as outlined in step 1A, the machine creeps forward or backward, the 1. Using two 3/4" wrenches, loosen the tension neutral adjustment must be made as described sprocket mounting bolt to allow the sprocket to slide on page 23.

  • Page 29: Throttle Control And Choke Adjustments

    Belt alignment is important for proper performance of your Scag machine. If you experience frequent belt wear or 3. Tighten the mounting hardware. breakage, see your Authorized Scag Power Equipment service center for belt adjustment. -NOTE- Over tightening the chain tension can cause 5.7 OPERATOR CUSHION AND REAR...
  • Page 30 Section 5 WARNING Before removing any guards, shut the engine off and remove the ignition key. Wait for all moving parts to come to a complete stop before beginning work. To remove the operator cushion and rear cover: 1. Loosen the two (2) knobs securing the operator cushion to the machine.

  • Page 31: Maintenance Chart - Recommended Service Intervals

    Section 6 MAINTENANCE 6.1 MAINTENANCE CHART - RECOMMENDED SERVICE INTERVALS HOURS PROCEDURE COMMENTS BREAK-IN 100 200 500 (FIRST 10) Check all hardware for tightness Check hydraulic oil level See paragraph 7.3 Check belt for proper alignment See paragraph 6.5 Check hydraulic hoses for leaks Use extreme caution when checking the hydraulic hoses.

  • Page 32: Section 6 - Maintenance

    Section 6 MAINTENANCE CHART - RECOMMENDED SERVICE INTERVALS (CONT'D) HOURS PROCEDURE COMMENTS BREAK-IN (FIRST 10) Check hardware for tightness Apply grease to fittings See paragraph 7.2 Check hydraulic oil level See paragraph 7.3 Change engine oil See paragraph 7.4 Change engine oil filter See paragraph 7.4 Replace engine fuel filter See paragraph 7.5...
  • Page 33 Section 6 GREASE FITTING LUBRICATION Lubricant Interval Chassis Grease (25 Hours/Weekly) Chassis Grease (100 Hours/Bi-weekly) Chassis Grease (500 Hours/Yearly) Figure 6-1. Lubrication Fitting Points...

  • Page 34: Hydraulic System

    Section 6 6.3 HYDRAULIC SYSTEM B. CHANGING HYDRAULIC OIL The hydraulic oil should be changed after every 500 hours A. CHECKING HYDRAULIC OIL LEVEL or annually, whichever occurs first. The oil should also be changed if the color of the fluid has become black or milky. The hydraulic oil level should be checked after the first 8 A black color and/or a rancid odor usually indicates possible hours of operation.

  • Page 35: Changing Engine Oil Filter

    Section 6 B. CHANGING ENGINE CRANKCASE OIL After the first 20 hours of operation, change the engine crankcase oil and replace the oil filter. Thereafter, change the engine crankcase oil after every 100 hours of operation or monthly, whichever occurs first. Refer to the Engine Owner's Manual furnished with this machine for instructions.

  • Page 36: Engine Fuel System

    Section 6 To avoid personal injury or property damage, use extreme DANGER care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. 1. Extinguish all cigarettes, cigars, pipes and other To avoid injury from burns, allow the machine to sources of ignition.

  • Page 37: Engine Fuel Filter

    Section 6 ENGINE FUEL FILTER Figure 6-6. Fuel Filter Location - NOTE - Fuel filter location may vary from manufacturer to manufacturer. Figure 6-7. Chain Cover Removal (Left Side Shown) 3. Using a chain lubricant or oil, lubricate the top side 6.6 LUBRICATING THE CHAINS of of all four (4) chains.

  • Page 38: Engine Air Cleaner

    Section 6 4. Start the machine and move the aerator forward to WARNING expose the bottom part of the chains. 5. Using a chain lubricant or oil, lubricate the top side of of all four (4) chains. Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals 6.

  • Page 39: Jump Starting

    Thereafter, check the belts after every 40 hours of operation or weekly, whichever occurs first. - NOTE - If you experience frequent belt wear or breakage, see your Authorized Scag Power Equipment service center for belt adjustment. WARNING If the pump drive belt fails, steering control will be lost which could result in serious injury or death.

  • Page 40: Section 7 - Illustrated Parts List

    Section 7 ILLUSTRATED PARTS LIST 7.11 SCAG APPROVED ATTACHMENTS AND ACCESSORIES. Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine. Scag approved attachments and accessories: Accessories Scag Premium Lubricants Chassis Grease...
  • Page 41 Section 7 NOTES...

  • Page 42: Sheet Metal Components

    Section 7 SHEET METAL COMPONENTS...
  • Page 43 Section 7 SHEET METAL COMPENENTS Ref. Ref. Part No. Description Part No. Description 427189 Reference Bar 43720 Spacer, Idler 04003-23 Bolt, Carriage 3/8-16 x 1" 04019-03 Nut, Serrated Flange 5/16-18 Bracket, Neutral Switch 04003-12 Bolt, Carriage 5/16-18 x 3/4" 427269 Knob, 5/16-18 481284 Rubber Bumper...

  • Page 44: Engine And Hydraulics

    Section 7 ENGINE AND HYDRAULICS 30 31 52 53 68 69...
  • Page 45 Section 7 ENGINE AND HYDRAULICS Ref. Ref. Part No. Description Part No. Description *486137 Engine, 23 HP Kohler 48572-10 Fitting, 1/2” JIC x 5/8" O-Ring 481203-02 Elbow, JIC Swivel Female to JIC Male *04130-01 Locknut, M8-1.25-6H 485602 Hose Assembly 487372 Muffler, Kohler 485603 Hose Assembly...

  • Page 46: Left Side Tine Wheel Drive

    Section 7 LEFT SIDE TINE WHEEL DRIVE...
  • Page 47 Section 7 LEFT SIDE TINE WHEEL DRIVE Ref. Ref. Part No. Description Part No. Description 46928 Wheel Hub Assembly (incl. #26) 04001-190 Bolt, Hex Head 1/2-13 x 2 3/4" 04008-01 Wheel Stud 431183 Spacer 422214 Lockwasher, Wheel Motor 04001-30 Bolt, Hex Head 3/8-16 x 4" 04027-01 Nut, Hex Slotted 3/4-16 487321...

  • Page 48: Right Side Tine Wheel Drive

    Section 7 RIGHT SIDE TINE WHEEL DRIVE...
  • Page 49 Section 7 RIGHT SIDE TINE WHEEL DRIVE Ref. Ref. Part No. Description Part No. Description 43086 Spacer, Deck Linkage 04001-190 Bolt, Hex Head 1/2-13 x 2 3/4" 453381 Pivot Bearing Wlmt RH 04003-12 Bolt, Carriage 5/16-18 x 3/4" 04021-09 Nut, Elastic Stop 3/8-16 04019-03 Nut, Serrated Flange 5/16-18 04019-04...

  • Page 50: Tines And Lift System

    Section 7 TINES AND LIFT SYSTEM...
  • Page 51 Section 7 TINES AND LIFT SYSTEM Ref. Part No. Description 04001-30 Bolt, Hex Head 3/8-16 x 4" 431183 Spacer 04019-04 Nut, Serrated Flange 3/8-16 04003-11 Bolt, Carriage 3/8-16 x 1 1/4" 04019-05 Nut, Serrated Flange 7/16-14 487259 Bearing, 1" Flange 487258 Cylinder, 3.00 Bore x 4.00 Stroke 04001-178...

  • Page 52: Steering And Brake Controls

    Section 7 STEERING AND BRAKE CONTROLS...
  • Page 53 Section 7 STEERING AND BRAKE CONTROLS Ref. Ref. Part No. Description Part No. Description 427189 Referance Bar 483504 Bearing 04117-03 Nut, Flange Elastic Stop 1/4-20 463498 RH Handle Bar Assy. 453266 Lock Weldment, Neutral 484092 Grip, Control Lever 04001-14 Bolt, Hex Head 1/2-13 x 3½" 463497 LH Handle Bar Assy.

  • Page 54: Fuel System

    Section 7 FUEL SYSTEM To Engine To Engine Purge Port...
  • Page 55 Section 7 FUEL SYSTEM Ref. Ref. Part No. Description Part No. Description 484286 Fuel Cap, Tethered 48059-05 Clamp, Vapor Recovery Hose 3/16" 04040-15 Washer, Flat 5/16-.375 x .875 x .083 484241 Fuel Gauge, 11.50 429132 Fuel Tank Mount 484345 Hose, Vapor Recovery 3/16" (order by inch) 486906 Grommet, Nitrile 483617...

  • Page 56: Electrical System

    Section 7 ELECTRICAL SYSTEM STARTER GROUND...
  • Page 57 Section 7 ELECTRICAL SYSTEM Ref. Ref. Part No. Description Part No. Description 04019-02 Nut, Serrated Flange 1/4-20 484721 Tiger Eye, Cluster Gauge 04001-01 Bolt, Hex Head 1/4-20 x 3/4" 485568 Power Plug, 12V 04010-12 Screw, #10-32 x 3/4" Taptite 487484 Switch, Rocker - Lighted 422373 Plate, Threaded...

  • Page 58: Replacement Decals And Information Plates

    Section 7 REPLACEMENT DECALS AND INFORMATION PLATES...
  • Page 59 Section 7 REPLACEMENT DECALS AND INFORMATION PLATES Ref. Part No. Description 487426 Decal, Aerstorm 487501 Decal, Chain Cover 487487 Decal, Tine Height 487502 Decal, Tine Cover 487496 Decal, Aeratorm 487503 Decal, Tine Warning 482100 Decal, Traction Control 484591 Decal, Pinch Warning 487261 Decal, Instrument Panel - Aerstorm...

  • Page 60: As30 Electrical Schematic

    Section 7 AS30 ELECTRICAL SCHEMATIC SELECTION SWITCH FOOT CONTROL Position Key Switch Legend G + M + A HYDRO ENGAGE B + L + A ACTIVATION SWITCH START B + L + S UP COIL KEY SWITCH DOWN COIL GRN W/BLK STRIPE CHARGE BLACK PORT...
  • Page 61 Section 7 NOTES...

  • Page 62: Limited Warranty

    LIMITED WARRANTY - COMMERCIAL AERATOR EQUIPMENT Any part of the Scag Aerstorm aerator manufactured by Scag Power Equipment and found, in the reasonable judgment of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor during the periods specified below.
  • Page 63 © 2023 Scag Power Equipment Division of Metalcraft of Mayville, Inc.

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Aerstorm as30-23cv-ds

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