Valeo SMART Installation Instructions Manual
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Valeo SMART Installation Instructions Manual

Valeo SMART Installation Instructions Manual

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HATCHES/FANS
SMART HATCH
Installation instructions
Rev.06/2019
Id.No. 113750C

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Summary of Contents for Valeo SMART

  • Page 1 HATCHES/FANS SMART HATCH Installation instructions Rev.06/2019 Id.No. 113750C...

  • Page 3: Table Of Contents

    Release  22 1.3. Meaning of Warnings, Cautions and 5. Technical Data  23 Notes  5 5.1. The technical data for the Smart roof hatch 1.4. Additional Documentation  5 are listed in Table 1.  23 1.5. Safety Information and Regulations  5 6. Service and Repair General  24...
  • Page 4 SMART HATCH...

  • Page 5: Introduction

    Smart roof hatch, intended to support trained personnel in no additional documentation is necessary. the use, operation and care of the Smart ventilation and emergency exit hatch. 1.5. Safety Information and Regulations 1.2. Applicability of Manual 1.5.1.

  • Page 6: Corrections And Improvements

    1.7.1. Deficiencies, improvements or emergency exit in the event of an acci- proposed corrections to this manual dent. The SMART hatch is fully compatible should be mailed to: with existing 24 inch x 24 inch nominal Valeo Thermal Commercial Vehicles North roof openings, no adjustments are neces- America,Inc.

  • Page 7: Cover Assembly

    It includes a standard hatch emergency release indicator switch. 2.4. Frame 2.4.1. In addition to the outer frame and release mechanism the frame as- sembly includes the following: • Hinge mechanisms (x2) (Photo 1: SMART Hatch Assembly)

  • Page 8: Cover Seal

    2.5.2. When the hatch is closed, the hollow profile deforms as a result of the closing force and comes into contact with the underside of the frame. This positive and forced con- tact creates the required sealing effect. (Photo 2: SMART Hatch Assembly)
  • Page 9 NOTES Surfaces must be clean and dry to ensure proper sealing of butyl tape on bus roof. Application temperature range for butyl is +50ºF to +125ºF (+10ºC to +52ºC). (Photo 3: SMART Hatch Assembly) (Photo 4: SMART Hatch Assembly)
  • Page 10 Center the hatch inside the roof opening so that the gap is equal on all four sides of the cut-out. Make certain that the butyl seal adheres completely. (Photo 6: SMART Hatch Assembly) (Photo 5: SMART Hatch Assembly)
  • Page 11 (Photo 7: SMART Hatch Assembly) (Photo 8: SMART Hatch Assembly)
  • Page 12 Tighten the clamp screws to a maximum torque of 3.5 N-m (31 in. – lbs.) CAUTION Overtightening of the fasteners will result in damage to the product. Use torque control device or tool to ensure proper securement force is applied. (Photo 9: SMART Hatch Assembly)
  • Page 13 Make sure that the switch wire is not trapped between the trim ring and the roof. (Photo 11: SMART Hatch Assembly) NOTES (Photo 10: SMART Hatch Assembly) The interior trim ring was designed to work with roof thick- nesses between 1.4 inch to 2.7 inches.
  • Page 14 SMART HATCH 3.1.11. Attach bottom cover to roof 3.1.12. Remove TO FRONT OF VEHICLE sticker. of bus with (9) #8 x 1” long pan head sheet metal screws. (Photo 12: SMART Hatch Assembly) (Photo 13: SMART Hatch Assembly)

  • Page 15: External Mount Version

    3.2. External Mount Version hinges on roof hatch. 3.2.1. Remove the hatch from the packaging. Open the hatch to the ven- tilation position, both the front and rear hinges should be open. (Photo 14: SMART Hatch Assembly) (Photo 15: SMART Hatch Assembly)
  • Page 16 NOTES Surfaces must be clean and dry to ensure proper sealing of butyl tape on bus roof. Application temperature range for butyl is +50ºF to +125ºF (+10ºC to +52ºC). (Photo 16: SMART Hatch Assembly) (Photo 17: SMART Hatch Assembly)
  • Page 17 (Photo 19: SMART Hatch Assembly) (Photo 18: SMART Hatch Assembly)
  • Page 18 Make sure the screws are secured tightly to properly seal the butyl tape. 3.2.7. Push up on hatch to make sure it is firmly attached to bus roof. (Photo 20: SMART Hatch Assembly) (Photo 21: SMART Hatch Assembly)
  • Page 19 SMART HATCH 3.2.8. Connect the switch wire to 3.2.9. Insert trim ring into hatch the vehicle wiring harness. opening with arrow sticker facing to- wards the front of the bus. (Photo 22: SMART Hatch Assembly) (Photo 23: SMART Hatch Assembly)
  • Page 20 Modifications for fitment are the responsibility of the installer. 3.2.10. Attach bottom cover to roof of bus with (8) #8 x 1 long self-drilling pan head sheet metal screws. (Photo 25: SMART Hatch Assembly) (Photo 24: SMART Hatch Assembly)

  • Page 21: Operation

    Both ends can be lifted independently of the other to al- (Photo 26: SMART Hatch Assembly) low front, rear or both ends to be ex- tended in the open position.

  • Page 22: Emergency Exit Function/ Emergency Release

    The dome panel will swing out of the way to allow passenger to escape through the opening in case of an emergency. (Figure 2: SMART Hatch Installa- tion) WARNING The Emergency Release function is for emergency situations on a stopped vehicle.

  • Page 23: Technical Data

    SMART HATCH 5. Technical Data 5.1. The technical data for the Smart roof hatch are listed in Table 1. Panel Size 700 x 700 mm (27.6 x 27.6 in.) Egress Opening Size 552 x 466 mm (21.7 x 18.1 in.) Opened Height 134 mm (5.3 in.)

  • Page 24: Service And Repair General

    6.1. General Operation ed with a rubber care product. 6.1.1. This section describes how to iden- tify and remedy problems on the SMART 6.2.3. Regular visual inspections in- ventilation and emergency exit hatch. clude checking for the following: •...

  • Page 25: Spare/ Replacement Parts

    11135945A Mechanism Assembly 11135938A Spring Plunger 11135949A Bolt (for Frame) 11135946A Microswitch and Cable 11136389A Inner Handle 11135947A Mechanism Tube 11136388A Outer Handle 11136301A Outer Handle Gasket 11136308A Inner Trim Ring 11135948A Knob Assembly (Table 2: Smart Hatch Spare Parts)

  • Page 26: Seal Replacement

    SMART HATCH 6.4. Seal Replacement 6.5.2. The following steps should be used to reattach the dome to the mechanism: 6.4.1. The hatch seal can be replaced with the dome assembly open, without hav- 6.5.2.1. Rotate the handle to ing to remove the dome assembly from the full open position.

  • Page 27: Seal Replacement

    SMART HATCH 6.6. Seal Replacement 6.7.2. The following steps should be used to reattach the dome to the mechanism: 6.6.1. The hatch seal can be replaced with the dome assembly open, without hav- 6.7.2.1. Rotate the handle to ing to remove the dome assembly from the full open position.

  • Page 28: Emergency Release Reassembly

    SMART HATCH...
  • Page 29 SMART HATCH For more information please contact: Valeo Thermal Commercial Vehicles North America, Inc. 22150 Challenger Drive Elkhart, IN 46514 Phone: (574) 264-2190 Website: www.valeo-thermalbus.com/us...

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