CAB SQ 1000 Service Manual
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CAB SQ 1000 Service Manual

Applicator
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Service Manual
Applicator
SQ 1000
MADE IN GERMANY

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Summary of Contents for CAB SQ 1000

  • Page 1 Service Manual Applicator SQ 1000 MADE IN GERMANY...
  • Page 2 Edition: 08/2024 - Part No. 9004114 Copyright This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG. The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original intended purpose demand the previous written authorization by cab.

  • Page 3: Table Of Contents

    Table of Contents Introduction ............................4 Instructions ............................... 4 Factory default Settings ........................... 5 Tools ................................. 5 Change Assemblies ..........................6 Change Valve Block ..........................6 Change PCB 'Control' ..........................7 Change Sensors ............................8 2.3.1 Sensor Start position .......................... 8 2.3.2 Sensor End position ...........................

  • Page 4: Introduction

    Introduction Instructions Important information and instructions in this documentation are designated as follows: Danger! Draws attention to an exceptionally great, imminent danger to your health or life due to hazardous voltages. Danger! Draws attention to a danger with high risk which, if not avoided, may result in death or serious injury. Warning! Draws attention to a danger with medium risk which, if not avoided, may result in death or serious injury.

  • Page 5: Factory Default Settings

    In this case the standard values in the setup protocol are as follows. The factory default settings are: • Connected to a cab SQUIX printer, vertical • Used Pad: cab part No.: 5963881 54x36 for L cab part No.: 5963878 54x36 for R •...

  • Page 6: Change Assemblies

    Change Assemblies Change Valve Block  Dismount the applicator from the printer.  The cover of the control unit can be removed by loosening the screws (3).  Unscrew the knurled screw (4) after loosening the locking ring (5). Fig. 1 Change valve block Removing the valve block ...

  • Page 7: Change Pcb 'Control

    Change Assemblies Change PCB 'Control'  Dismount the applicator from the printer.  The cover of the control unit can be removed by loosening the screws (3).  Unscrew the knurled screw (4) after loosening the locking ring (5).  Dismount the valve block .  „2.1 Change Valve Block“ Fig.

  • Page 8: Change Sensors

    Change Assemblies Change Sensors Fig. 3 Sensors - plug-in position on PCB control  Disconnect the printer from the electrical power and the applicator from the pressure air.  Loosen screws (2) and remove cover (3) . Connectors of the sensors start position (1) -marker 1 and end position (2) -marker 2 are contactable. ...

  • Page 9: Sensor End Position

    Change Assemblies 2.3.2 Sensor End position Marker on the sensor with the number 2 Fig. 5 Sensor end position  Loosen screw (1) and remove the pad (3).  Loosen screw (4) on sensor (2) and pull out the sensor (2) downwards out from the pad retainer (5). Pull the sensor cable out of the guide (6) in the pad retainer (5).

  • Page 10: Configuration

    Configuration The applicator can be set up to use different a modes and different settings within these modes. The most important choice is the selection of the mode: "Stamp on", "roll on" or "blow on". Additionally the device can use different sequences within a labeling cycle in each mode. Stamp on Roll on Blow on...
  • Page 11 Configuration Notice! In this table, parameters and functions which are only accessible when the service key is inserted are indicated using the following note: Access only with service key inserted! Parameter Meaning Default Device info Provides device information, operational statistics and times in motion. Upward time: Time for the total movement from the end position (after labeling) to the start position Downward time: Time for total movement from start position (to end...
  • Page 12 Configuration Parameter Meaning Default Vacuum control Control of the label take up procedure via the vacuum sensor. Cleaning blow Activation of a short blow impulse after the application of the label to clean the suction channels. On - The vacuum will be switched on after the label feed is completed. Vacuum delay Off - The vacuum will be switched on when the label feed starts.

  • Page 13: Adjustments

    Adjustments Controlling Valve Fig. 6 Controlling valve Certain applicator functions can be directly tested by pushing the controlling valves of the pneumatic system.  Loosen screws (1) and remove the cover (2) of the applicator. The air pressure control valves can be triggered manually by pushing on the integrated buttons. Three-way Valve (3) for Controlling the Lift Cylinder When the printer is switched on the valve is controlled electronically and holds the Pad in the starting position.

  • Page 14: Adjusting The Lifting Speed Of Cylinder

     In order to reduce the application pressure turn screw (4) clockwise. Attention! The time for the downward movement of the pad may not exceed 2 seconds for SQ 1000-220/-300/-400 and not exceed 4 seconds for SQ 1000-520. Reducing the movement between the START and END positions too much leads to the error state “Lower position” or “Upper position”.

  • Page 15: Adjusting The Vacuum And Support Air

    Adjustments Adjusting the Vacuum and Support Air Fig. 8 Throttle valve of the valve block Use a manometer with a measurement range of -7 to 7 bar to control the pressure. Adjusting the Support Air With valve (1) the support air for blowing on the label onto the pad can be varied. ...
  • Page 16 Adjustments Vacuum Adjustments The label will be held on the pad by a vacuum. The vacuum needs to be set up in such a way that the label covers all the suction holes and is not hindered before it reaches its intended position on the pad. ...

  • Page 17: Optional Pressure Reduction Valve

    Adjustments Optional Pressure Reduction Valve The pressure reduction valve is recommended when labeling sensitive products that would normally be damaged by the impact of the pad. Additionally the valve can be implemented for safety reasons. The output value of the valve is 2.5 bar (0,25 MPa). The pressure reducing valve is mounted between push in connector port 1 on the valve block and the push in connector at the top of the cylinder.

  • Page 18: Pneumatic Drawing

    Pneumatic Drawing...

  • Page 19: Index

    Index Adress cab..........2 Apply/print.........10 Blow Air..........13 Compressed air sensor ......6 Configuration ........10 Cover ..........8, 13 Default ..........11 End position ........9 Energy track ........9 Factory setting ........14 Labelling position ........9 LED on the sensor ......8, 9 Lifting Speed of Cylinder ....14 Menu button........10...

This manual is also suitable for:

Sq 1000-220Sq 1000-300Sq 1000-400Sq 1000-520

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