SCREW CHART Trim mount or sex bolts: 1/4-20 x 1” (1-3/4” door) (2-1/4” door) 1/4-20 x 1-1/2” #10-24 X 3/4” Surface mount or Sex bolts (1-3/4” door) #10-24 X 1-1/8” Sex bolts (2-1/4” door) #10-16 X 3/8” Thread cutting End cap 1/4-20 X 3/4”...
Figure backset and draw device center lines ( ) on door as shown. Backset is measured from outer edge of door as shown. Minimum stile is less glass stop (rectangular glass stop is recommended for stiles less than 2-1/8”) Stile width Backset Backset...
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Measure to determine Cut device to length. length to cut device. Prepare device for cutting 1-3/16” minimum clearance Tape (with end cap removed) Remove anti-rattle clip Cover plate (flush to pushbar) Pushbar Cut device square Note: Device must be cut square for proper end cap fit Note Cut device...
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Install top latch and rod. Install top strike. 266 strike 260U strike For panic device For panic device 325 sex bolts application only application only (required) latch Top rod (longer of the two) 299/299F strike Shim to 3/16” If top rod is too long, see “Cut as shown 3/16”...
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Adjust bottom rod with door Install bottom rod. open (top latch retracted). With door With door open: closed: Bottom #325 sex bolts (required) Latch bolt Latch bolt Bottom should clear floor should be latch and not bind on deadlocked strike (will not push in) Open and close door a few times and check for deadlocking when door is closed...
CUT TOP ROD 1. Measure amount to cut off rod as shown below. 2. Cut rod. Note: Rod cutting is required for doors shorter than 7’. Amount Drive out to cut off roll pin 3. Drill new hole. 1/8” dia. drill thru Use cut off *84”...
OPTIONAL EQUIPMENT CD (CYLINDER DOGGING) 1. Remove mortise cylinder cam and reinstall in reverse (Figure 1). Std. mortise cylinder 2. Insert key and rotate cam to install the cylinder to the cover plate (Figure 2). 3. Remove key to slide cover plate in position in the mechanism case.
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TOP TEMPLATE - CONTINUED Note: For 299/299F top strike use minimum backsets shown below. Double doors: 1-3/8” min. backset, 2-3/16” min. stile Single door: 1-7/8” min. backset, 2-11/16” min. stile...
7527 Device Template C L of device 3-1/8” Cut-out device side only 5/8” deep for wood door 7/8” of device 7/8” 1/4” Radius 3-1/8” 7/8” 19/32” Holes - 2 places 5/16” Drill inside 13/32” drill outside (sex bolts) 1/2” drill outside (trim) 1/4”...
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7527 Device Template Device 3-1/8” Cut-out device side only 5/8” deep for wood door 7/8” of device 7/8” 1/4” Radius 3-1/8” 7/8” 19/32” Holes - 2 places 5/16” Drill inside 13/32” drill outside (sex bolts) 1/2” drill outside (trim) 13/32” Drill thru (sex bolts) 1/2”...
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