Related Manuals for Sonotec SONOCHECK ABD06
Summary of Contents for Sonotec SONOCHECK ABD06
- Page 1 Air Bubble Detector ® SONOCHECK ABD06 with Analog Output User Documentation Including Operating Manual Technical Data Sheet Certificates...
- Page 2 © SONOTEC GmbH All rights reserved. The content of this manual is the property of SONOTEC GmbH and is protected by copyright. Duplication and distribution in any form, particularly reprinting, photographic, mechanical or electronic reproduction, or in the form of storage in data processing systems or data networks, is prohibited without the consent of the copyright holder.
- Page 3 Air Bubble Detector Type SONOCHECK ABD06 with Analog Output Operating Manual...
- Page 4 Revision: 1.1 | 2023-08-01 Information is subject to change without notice!
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Page 5: Table Of Contents
Operating Manual SONOCHECK ABD06 with Analog Output Contents Introduction............................5 Notes on this documentation......................5 Labeling of safety-relevant information ..................7 Representations in this documentation ..................7 Safety instructions ..........................8 Basic hazards..........................8 General safety instructions......................8 Requirements for personnel and necessary qualifications ............9 Prohibition of modifications and alterations ...................9... - Page 6 SONOCHECK ABD06 with Analog Output Operating Manual Dismantling, storing and disposing of sensors ................19 Dismantling the sensors.......................19 Storing and transporting sensors ....................19 Disposing of the sensors......................19 Service and support ........................20 Manufacturer information ........................21 4 / 22 Revision: 1.1 | 2023-08-01...
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Page 7: Introduction
Scope of the documentation The following information is part of the ‘User Documentation’ of SONOTEC sensors and associated accessories, e.g. software for parameterization. Components of this ‘User Documentation’ are (depending on the scope of order and application): ·... - Page 8 The implemented parameter sets have been tested many times for numerous applications. If the sensors are not suitable for a planned application, they can be adapted by SONOTEC or partly by the customer (e.g. by parameter changes via additional software). Deviations of the standard sensors ex works are listed in the ‘Customer Specification’.
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Page 9: Labeling Of Safety-Relevant Information
Operating Manual SONOCHECK ABD06 with Analog Output 1 Introduction 1.2 Labeling of safety-relevant information If and where hazards to users exist, the relevant information and instructions for prevention are specifically labeled according to the level of risk. The hazard level is indicated by different signal words and colors. -
Page 10: Safety Instructions
SONOCHECK ABD06 with Analog Output Operating Manual 2 Safety instructions Safety instructions The reliable and safe operation of sensors and all accessories depend on the observation of all safety regulations as well as the careful handling and execution of all operational tasks. -
Page 11: Requirements For Personnel And Necessary Qualifications
Any modifications to the sensors (e.g. to the potting, connectors or cables) or to the accessories are prohibited. In this case, safe operation can no longer be guaranteed. SONOTEC is not liable for any resulting damage or consequences. -
Page 12: Notes On Data Security
SONOCHECK ABD06 with Analog Output Operating Manual 2 Safety instructions 2.5 Notes on data security Based on analysis of vulnerabilities according to IEC 62443-4-1 and IEC 62443-4-2, no cyber security measures are necessary. However, a direct cyber-attack or tampering with the application environment cannot be completely ruled out. -
Page 13: Sensor Description
Sensor description 3.1 Intended use The air bubble detector SONOCHECK ABD06.xxx with analogue output is used to detect air, gas bubbles and foam in liquid filled tubes made of synthetic materials. It also serves as wet/dry indicator. Industrial applications in the automation, semiconductor or food and beverage industry (e.g. -
Page 14: Measuring Method And Functioning
SONOCHECK ABD06 with Analog Output Operating Manual 3 Sensor description 3.3 Measuring method and functioning An ultrasonic method based on short, high-frequency pulses is used. When liquid is in the tube, a detectable part of the ultrasonic sound is transmitted from the emitter through the tube to the receiver. -
Page 15: Optimal Mounting Position, Installation And Coupling
Operating Manual SONOCHECK ABD06 with Analog Output 4 Optimal mounting position, installation and coupling Optimal mounting position, installation and coupling No or low bubble sensitivity due to liquid in measuring channel poor coupling of ultrasound or incorrect installation possible. Failed bubble detection can pose a serious danger. - Page 16 SONOCHECK ABD06 with Analog Output Operating Manual 4 Optimal mounting position, installation and coupling According to physical principles bubbles typically move along the highest path in the tube. High Bubble Sensitivity Low Bubble Sensitivity Lateral sensor positioning with sideways Smaller air bubbles do not pass the...
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Page 17: Installation
Operating Manual SONOCHECK ABD06 with Analog Output 5 Installation Installation The sensor is designed as a component for the integration into machines and equipment. It is mechanically and electrically integrated into the control system of a device. Recommended installation: " Tubing fits in the measuring channel: coupling surface is sufficiently large for the coupling of ultrasound, tube is not squeezed. -
Page 18: Operating The Sensor
SONOCHECK ABD06 with Analog Output Operating Manual 6 Operating the Sensor Operating the Sensor 6.1 General operating information Incorrect installation and use of the sensor and its components can constitute a hazard to the user: · The sensor and the associated tubing must be clean and intact during the operation. -
Page 19: ʻInitial Testʼ After Power On Or Restart
Operating Manual SONOCHECK ABD06 with Analog Output 6 Operating the Sensor 6.3 ʻInitial Testʼ after power on or restart After power on or restart the sensor is ready for measuring within approximately 1.5 seconds. NOTE The sensor starts with ʻInit Intervalʼ, which takes approximately 1 second. Then the ʻInitial Testʼ is performed, which takes max. 0.5 seconds. After that the normal operation mode is started. Additional to initial test after power on several internal cyclical self-test routines are implemented. -
Page 20: Troubleshooting And Maintenance
The error handling can be adapted to individual requirements. The sensor has self-test routines and sets defined output signals if an error is detected. The SONOCHECK ABD06 with Analog Output is maintenance-free. In case of major problems, please contact our support (see last chapter). -
Page 21: Dismantling, Storing And Disposing Of Sensors
Operating Manual SONOCHECK ABD06 with Analog Output 7 Dismantling, storing and disposing of sensors Dismantling, storing and disposing of sensors Instructions for disassembly, storage and disposal can be found in the following sections. 7.1 Dismantling the sensors 1. Disconnect operating voltage. -
Page 22: Service And Support
SONOCHECK ABD06 with Analog Output Operating Manual 7 Dismantling, storing and disposing of sensors 7.4 Service and support Please find our contact details in the last section of this documentation. Further information can be found on our web pages: SONOTEC worldwide www.sonotec.eu... -
Page 23: Manufacturer Information
© SONOTEC GmbH All rights reserved. All contents of this documentation are property of SONOTEC GmbH and are protected by copyright. Duplication, modification and/or distribution in any form, particularly for reprint, for photographic, mechanical or electronic reproduction or in the form of saving in data processing systems or data networks is forbidden without written approval by SONOTEC GmbH. - Page 24 SONOCHECK ABD06 with Analog Output Operating Manual This page has been deliberately left empty. 22 / 22 Revision: 1.1 | 2023-08-01...
- Page 25 ® Technical Data Sheet SONOCHECK ABD06.xxx with Analogue Output Air Bubble Detector ® The air bubble detector SONOCHECK ABD06.xxx with analogue output is used to detect air, gas bubbles and foam in liquid filled tubes made of synthetic materials. It also serves as wet/dry indicator.
- Page 26 ® SONOCHECK ABD06.xxx with Analogue Output Technical Data Sheet Air Bubble Detector Requirements for tube Parameter Property (provide us with a tube Material Hard or soft plastic tubes (e.g. PTFE, FEP, PFA, sample, if possible; PVC, Silicone, PUR, PE, reinforced tubing; list of sensors and tubing other materials on request or after test only) properties behind)
- Page 27 ® Technical Data Sheet SONOCHECK ABD06.xxx with Analogue Output Air Bubble Detector Configuration as: The current output can be configured in the range of 0 … max. 25 mA Current output SENSOR HOST (factory setting) 0/ 4 ... 20 mA Input Load Ground...
- Page 28 ® SONOCHECK ABD06.xxx with Analogue Output Technical Data Sheet Air Bubble Detector Configuration as: The current output is used as voltage output. Internally a shunt (500 Ω) is connected to output. Voltage output The voltage output can be configured in the range of 0 … max. 12.5 V. Example: Measuring range 2 … 10 V / error output 0 V or 11 V SENSOR HOST 0/ 4 ...
- Page 29 ® Technical Data Sheet SONOCHECK ABD06.xxx with Analogue Output Air Bubble Detector Directives / Standards Electromagnetic compatibility, tests in compliance with DIN EN 61326-1: 2013 EN 61000-4-3 EMC, radiated radio-frequency - electromagnetic field immunity, test result A, test with 10 V/m (0.15 ...
- Page 30 ® SONOCHECK ABD06.xxx with Analogue Output Technical Data Sheet Air Bubble Detector Overview of sensor and tubing dimensions The sensors series ABD06 are suitable for a variety of tubes. The sensor version depends on the tube diameter, the hardness of the tube and its wall thickness. Please note, that because of diverse tubing dimensions and materials an aptitude test has to be made.
- Page 31 ® Technical Data Sheet SONOCHECK ABD06.xxx with Analogue Output Air Bubble Detector ® SONOCHECK Product No. Dimensions Mounting type L x W x H [H max] Sc W | Sc L (threaded holes on rear side, see technical drawings) Sensors with screw cover ABD06.115 200 02 0116 35 x 50 x 32 mm...
- Page 32 Sensor design with screw cover Sensor design with hinged cover Sensor design with handle Drawings are not to scale. Dimensions in mm, unless otherwise specified. Information is subject to change without notice. SONOTEC is a registered trademark. HEADQUARTERS GERMANY AMERICAS SONOTEC GmbH SONOTEC US Inc.
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