1. Manuals
  2. Brands
  3. Trane Technologies Manuals
  4. Controller
  5. Thermo King DSR-III VX-Series
  6. Diagnostic manual

Trane Technologies Thermo King DSR-III VX-Series Diagnostic Manual

Vehicle powered truck control system
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Diagnostic Manual
DSR-III Vehicle Powered Truck Control System
VX-Series Units
Revision A
T T K K 6 6 2 2 0 0 8 8 7 7 - - 1 1 8 8 - - O O D D - - E E N N
May 2023

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Thermo King DSR-III VX-Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Trane Technologies Thermo King DSR-III VX-Series

Summary of Contents for Trane Technologies Thermo King DSR-III VX-Series

  • Page 1 Diagnostic Manual DSR-III Vehicle Powered Truck Control System VX-Series Units Revision A T T K K 6 6 2 2 0 0 8 8 7 7 - - 1 1 8 8 - - O O D D - - E E N N May 2023...

  • Page 2: S S E E C C T T I I O O N N 4 4 - - O O P P E E R R A A T T I I O O N

    C C o o m m p p o o n n e e n n t t s s u u n n a a b b l l e e t t o o b b e e i i s s o o l l a a t t e e d d for service must be repaired only after refrigerant is properly recovered. ©2023 Trane Technologies...
  • Page 3 I I n n t t r r o o d d u u c c t t i i o o n n Revision History Revision A (Mar 2023) New manual format Control System Notes The following procedures must be followed when working on units equipped with microprocessor based control systems.
  • Page 4 I I n n t t r r o o d d u u c c t t i i o o n n How To Use This Manual Because not everyone is familiar with microprocessor based control systems, please take a few minutes to read this page.

  • Page 5: Table Of Contents

    Table of Contents S S e e c c t t i i o o n n 1 1 - - S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s ..........................1 1 0 0 Danger, Warning, Caution, and Notice .

  • Page 6: S S E E C C T T I I O O N N 2 2 - - S S Y Y S S T T E E M M D D E E S S C C R R I I P P T T I I O O N

    T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Cool Mode Operation (Single-Temperature Units) ..........29 Cool Mode Operation (Multi-Temperature Units).
  • Page 7 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Initiating the Manual Defrost Cycle ............. . 61 Checking the Software Revision.

  • Page 8: S S E E C C T T I I O O N N 3 3 - - S S O O F F T T W W A A R R E E D D E E S S C C R R I I P P T T I I O O N

    T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Component Description and Location ............70 Considerations .
  • Page 9 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s H04A - Wiring Harness Continuity Test ............102 S S e e c c t t i i o o n n 7 7 - - D D S S R R I I I I I I B B a a s s e e C C o o n n t t r r o o l l l l e e r r I I n n f f o o r r m m a a t t i i o o n n .

  • Page 10: Danger, Warning, Caution, And Notice

    Section 1 - Safety Precautions Danger, Warning, Caution, and Notice Thermo King® recommends that all service be performed by a Thermo King dealer and to be aware of several general safety practices. Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this unit depend upon the strict observance of these precautions.

  • Page 11: Refrigerant Hazards

    S S e e c c t t i i o o n n 1 1 - - S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s D D A A N N G G E E R R R R e e f f r r i i g g e e r r a a n n t t V V a a p p o o r r H H a a z z a a r r d d ! ! D D o o n n o o t t i i n n h h a a l l e e r r e e f f r r i i g g e e r r a a n n t t .

  • Page 12: Refrigerant Oil Hazards

    S S e e c c t t i i o o n n 1 1 - - S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s W W A A R R N N I I N N G G H H a a z z a a r r d d o o u u s s G G a a s s e e s s ! ! D D o o n n o o t t u u s s e e a a H H a a l l i i d d e e t t o o r r c c h h .

  • Page 13: Electrical Hazards

    S S e e c c t t i i o o n n 1 1 - - S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s N N O O T T I I C C E E M M a a t t e e r r i i a a l l D D a a m m a a g g e e ! ! W W i i p p e e u u p p s s p p i i l l l l s s i i m m m m e e d d i i a a t t e e l l y y .

  • Page 14: Low Voltage

    S S e e c c t t i i o o n n 1 1 - - S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s W W A A R R N N I I N N G G H H a a z z a a r r d d o o u u s s V V o o l l t t a a g g e e w w / / C C a a p p a a c c i i t t o o r r s s ! ! B B e e c c a a r r e e f f u u l l w w h h e e n n w w o o r r k k i i n n g g w w i i t t h h e e l l e e c c t t r r i i c c a a l l c c i i r r c c u u i i t t s s t t h h a a t t c c o o n n t t a a i i n n c c a a p p a a c c i i t t o o r r s s .

  • Page 15: First Aid

    S S e e c c t t i i o o n n 1 1 - - S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s First Aid R R E E F F R R I I G G E E R R A A N N T T •...

  • Page 16: Direct Smart Reefer Microprocessor Controller Block Diagrams

    Section 2 - System Description Direct Smart Reefer Microprocessor Controller Block Diagrams The VX series has one configuration for all the platforms. N N o o t t e e : : Please review schematic diagram for detailed information. Figure 1. DSR III Microprocessor Controller Block Diagram: for Logic Board 2 and Power Board 1/2 Units TK 62087-18-OD-EN...

  • Page 17: General Description

    S S e e c c t t i i o o n n 2 2 - - S S y y s s t t e e m m D D e e s s c c r r i i p p t t i i o o n n General Description Thermo King units that use the Direct Smart Reefer Microprocessor Control System (referred to, throughout the remainder of this manual, as a DSR Base Controller) are temperature-control units mounted on small and medium-...
  • Page 18 S S e e c c t t i i o o n n 2 2 - - S S y y s s t t e e m m D D e e s s c c r r i i p p t t i i o o n n microprocessor(s) receives output signals from the load compartment return air sensor(s).

  • Page 19: Electronic Control System Components

    S S e e c c t t i i o o n n 2 2 - - S S y y s s t t e e m m D D e e s s c c r r i i p p t t i i o o n n N N o o t t e e : : See appropriate Wiring Diagram for Fuse values.
  • Page 20 S S e e c c t t i i o o n n 2 2 - - S S y y s s t t e e m m D D e e s s c c r r i i p p t t i i o o n n Table 1.

  • Page 21: System Relays

    S S e e c c t t i i o o n n 2 2 - - S S y y s s t t e e m m D D e e s s c c r r i i p p t t i i o o n n Table 4.
  • Page 22 S S e e c c t t i i o o n n 2 2 - - S S y y s s t t e e m m D D e e s s c c r r i i p p t t i i o o n n Remote Defrost Hot Gas Solenoid Valve (PS4) Remote Evaporator Fan 3 (EF3) Remote Evaporator Fan 4 (EF4)

  • Page 23: System Fuses

    S S e e c c t t i i o o n n 2 2 - - S S y y s s t t e e m m D D e e s s c c r r i i p p t t i i o o n n System Fuses The following tables describe the fuses used to protect relays and other DSR Base Controller electrical components.

  • Page 24: System Inputs

    S S e e c c t t i i o o n n 2 2 - - S S y y s s t t e e m m D D e e s s c c r r i i p p t t i i o o n n System Inputs N N o o t t e e : : Inputs are applicable for vehicles with a single temperature/main load compartment, or with multi-temperature/ main and remote load compartments.

  • Page 25: System Outputs

    S S e e c c t t i i o o n n 2 2 - - S S y y s s t t e e m m D D e e s s c c r r i i p p t t i i o o n n System Outputs N N o o t t e e : : Outputs are applicable for vehicles with a single temperature/main load compartment, or with multi-temperature (main and remote load compartments).

  • Page 26: Sensors

    S S e e c c t t i i o o n n 2 2 - - S S y y s s t t e e m m D D e e s s c c r r i i p p t t i i o o n n N N o o t t e e : : Single temperature 10 and 20 model units use R-134a refrigerant;...

  • Page 27: Relays

    S S e e c c t t i i o o n n 2 2 - - S S y y s s t t e e m m D D e e s s c c r r i i p p t t i i o o n n C C o o m m p p r r e e s s s s o o r r c c o o o o l l i i n n g g c c a a p p a a c c i i t t y y c c o o n n t t r r o o l l s s o o l l e e n n o o i i d d v v a a l l v v e e ( ( r r e e v v e e r r s s e e c c y y c c l l e e a a n n d d s s o o m m e e S S P P E E C C T T R R U U M M u u n n i i t t s s ) ) - - Allows refrigerant gas to flow from the discharge line to the suction line in certain conditions to control the cooling capacity of the compressor.

  • Page 28: Software Operation

    Section 3 - Software Description Software Operation The software that operates the microprocessor contains a complex set of instructions. The microprocessor examines the conditions of all the inputs and compares them to the instructions contained in the software. The outputs are then energised, as required, by the software instructions.

  • Page 29: Cool Mode Operation (Single-Temperature Units)

    S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n Once the final waiting period has concluded (determined by the day of each charge), the charge is activated.

  • Page 30: Null Mode Operation (All Units)

    S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n and the evaporator fans in those compartments, switch on.

  • Page 31: Heat Mode Operation (Multi-Temperature Units)

    S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n Figure 10.

  • Page 32: Evaporator Defrost Mode Operation (All Units)

    S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n Figure 12.

  • Page 33: Evaporator Defrost Mode Operation (Multi-Temperature Units)

    S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n The startup of the evaporator fans is delayed for several seconds after Defrost mode ends, to prevent water from the melting ice from being sprayed on the load.

  • Page 34: Evacuation Mode

    S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n Figure 16.
  • Page 35 S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n Figure 18.

  • Page 36: Menu Flowcharts

    S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n Menu Flowcharts The following pages include flowcharts of the four DSR Base Controller menus, as viewed at the HMI.
  • Page 37 S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n Menu Type Instructions (From Standard Display): Installation (Guarded Access) Menu...
  • Page 38 S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n Figure 19.
  • Page 39 S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n Figure 20.
  • Page 40 S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n Figure 21.
  • Page 41 S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n Figure 22.

  • Page 42: Programmable Features

    S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n Figure 23.

  • Page 43: Accessing Additional Main Menu Screens

    S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n See Chapter 4 (“Alarm Code Descriptions,”...

  • Page 44: Entering The Hourmeters Menu

    S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n Entering the Hourmeters Menu 1.

  • Page 45: Leaving The Information Menu

    S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n 2.

  • Page 46: Entering The Installation (Guarded Access) Menu

    S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n unit.
  • Page 47 S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n the clutch.
  • Page 48 S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n c.
  • Page 49 S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n d.

  • Page 50: Evacuation Menu And Its Screens (544.Xx Only)

    S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n c.

  • Page 51: Soft Start Using Defrost Solenoids

    S S e e c c t t i i o o n n 3 3 - - S S o o f f t t w w a a r r e e D D e e s s c c r r i i p p t t i i o o n n Soft Start using Defrost Solenoids •...

  • Page 52: In-Cab Control Box (Hmi)

    Section 4 - Operation In-Cab Control Box (HMI) The In-cab Control Box (HMI) contains the Electronic Control System’s controlling (master) microprocessor, microprocessor software, LCD display screen, touch-sensitive function keys, and discrete electronic components. It is usually mounted on or above the truck instrument panel. The HMI is connected to the ECM by a cable that contains communications, power supply, and chassis/ground wires.

  • Page 53: Understanding The Display

    S S e e c c t t i i o o n n 4 4 - - O O p p e e r r a a t t i i o o n n Enter Key: Executes menu screen actions or loads the setpoint temperature or other new settings. Buzzer: Sounds an audible warning whenever these events occur: When the vehicle battery and the optional Electric Standby power source are connected simultaneously When the load compartment doors are opened while the unit is operating.

  • Page 54: Reading A Typical Display

    S S e e c c t t i i o o n n 4 4 - - O O p p e e r r a a t t i i o o n n Alarm Icon: Appears when an alarm condition has been detected by the microprocessor. Electric Icon: Appears when the unit is in Electric Standby mode.

  • Page 55: The Standard Display

    S S e e c c t t i i o o n n 4 4 - - O O p p e e r r a a t t i i o o n n The Standard Display The Standard Display appears when the unit is turned on and no other functions have been selected. The return air temperature appears in the display.

  • Page 56: Buzzers

    S S e e c c t t i i o o n n 4 4 - - O O p p e e r r a a t t i i o o n n Figure 29. Auto Start For Single Temperature Units, should a P P 1 1 E E alarm occur (return air temperature read error alarm code), —...

  • Page 57: Entering The Setpoint Temperature

    S S e e c c t t i i o o n n 4 4 - - O O p p e e r r a a t t i i o o n n Entering the Setpoint Temperature The Setpoint Temperature can be quickly and easily changed.

  • Page 58: For The Compartment Selection (544.Xx Only)

    S S e e c c t t i i o o n n 4 4 - - O O p p e e r r a a t t i i o o n n N N o o t t e e : : If the Select or Enter key is not pressed within 20 seconds to select a new setpoint temperature, the unit continues to operate at the original Setpoint temperature.
  • Page 59 S S e e c c t t i i o o n n 4 4 - - O O p p e e r r a a t t i i o o n n Figure 37. The Standard Display, showing the temperature only in compartment 1 c.
  • Page 60 S S e e c c t t i i o o n n 4 4 - - O O p p e e r r a a t t i i o o n n Figure 40. 1 - 1 multi-temperature compartment selection Figure 41.

  • Page 61: Initiating The Manual Defrost Cycle

    S S e e c c t t i i o o n n 4 4 - - O O p p e e r r a a t t i i o o n n Initiating the Manual Defrost Cycle I I m m p p o o r r t t a a n n t t : : Before initiating a manual defrost, ensure that the unit is not already in a defrost cycle.

  • Page 62: Checking The Software Revision

    S S e e c c t t i i o o n n 4 4 - - O O p p e e r r a a t t i i o o n n Figure 44. Display Showing Defrost Icon 4.

  • Page 63: Viewing And Clearing Alarm Codes

    S S e e c c t t i i o o n n 4 4 - - O O p p e e r r a a t t i i o o n n Viewing and Clearing Alarm Codes Figure 46.

  • Page 64: Alarm Code Descriptions

    S S e e c c t t i i o o n n 4 4 - - O O p p e e r r a a t t i i o o n n Alarm Code Descriptions Initiating the Evacuation Mode Figure 47.

  • Page 65: Dsr-Iii Diagnostics

    Section 5 - Diagnostics DSR-III Diagnostics This section is devoted to diagnostic routines designed to help the technician quickly identify the cause of a problem and repair it, using the correct tools, information, and procedures. It is important that the required procedures be followed exactly.

  • Page 66: Ol Electric Standby Overload

    S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s 3.

  • Page 67: Bat Low Battery Voltage

    S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s 3.

  • Page 68: Hp High Discharge Pressure

    S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s HP High Discharge Pressure This alarm indicates that the refrigerant discharge pressure, as sensed by the transducer, is excessively high.

  • Page 69: Pse High Pressure Sensor Fault

    S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s PSE High Pressure Sensor Fault This alarm code indicates that the signal from the HP sensor is outside of the readable range (<0.5 Vdc [at 0 psi] or >4.5 Vdc [at 500 psi])

  • Page 70: Tco Electronic Control Module Internal Temperature Exceeds Limit

    S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s tCO Electronic Control Module Internal Temperature Exceeds Limit Alarm Type Auto (Auto Restart after Alarm is cleared)
  • Page 71 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Corrective Actions as a Result of Other Symptoms (Vehicle Power) A problem with the unit might exist without generating an alarm code.
  • Page 72 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Table 10.
  • Page 73 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Unit Will Not Defrost Table 14.
  • Page 74 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Table 17.
  • Page 75 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Table 21.
  • Page 76 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Corrective Actions as a Result of Other Symptoms (Battery Driven) A problem with the unit might exist without generating an alarm code.
  • Page 77 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Table 25.
  • Page 78 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Unit Will Not Defrost Table 28.
  • Page 79 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Table 31.
  • Page 80 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Corrective Actions as a Result of Other Symptoms (Electric Standby Power) VX-Series A problem with the unit might exist without generating an alarm code.
  • Page 81 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Table 35.
  • Page 82 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Unit Not Heating Table 39.
  • Page 83 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Unit Will Not Defrost Table 43.
  • Page 84 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Table 45.
  • Page 85 S S e e c c t t i i o o n n 5 5 - - D D i i a a g g n n o o s s t t i i c c s s Condenser Fans Do Not Operate Table 50.
  • Page 86 Section 6 - Service Procedures A02A - Recording Existing Programmable Feature Settings P P u u r r p p o o s s e e : : To retrieve and record the sensor grades and programmable feature settings of the Controller. M M a a t t e e r r i i a a l l s s R R e e q q u u i i r r e e d d : : •...
  • Page 87 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s Step Action Result...
  • Page 88 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s Setup Sheet I I m m p p o o r r t t a a n n t t : : Not all features shown on the Setup Sheet may appear.
  • Page 89 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s Access Key Function Default Setting...
  • Page 90 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s A04A - Microprocessor Setup (Programming the DSR Microprocessor) P P u u r r p p o o s s e e : : This procedure should be followed to set the fixed running time hourmeters such as Total Hours, Total Run Time Hours,...
  • Page 91 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s Step Action Result...
  • Page 92 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s Step Action Result...
  • Page 93 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s Step Action Result...
  • Page 94 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s A12A - ESD (Electrostatic Discharge) Procedure P P u u r r p p o o s s e e : : To prevent ESD (electrostatic discharge) damage while working on a microprocessor.
  • Page 95 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s A28A - Setting Unit Running Time Hourmeters P P u u r r p p o o s s e e : : This procedure should be followed to set the unit running time hourmeters for [HC] (Remaining Hours Counter).
  • Page 96 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s B02A - Printed Circuit Board Removal and Replacement P P u u r r p p o o s s e e : : This procedure should be followed when replacing Logic board LB1 or LB2, and power boards PB1 and/or PB2.
  • Page 97 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s Step Action Result...
  • Page 98 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s Step Action Result...
  • Page 99 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s F06A - 2 Wire Magnetic Door Switch P P u u r r p p o o s s e e : : This information is used to install and wire the 3-wire magnetic door switch.
  • Page 100 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s H02A - Deutsch Connector Repair Using Pigtail P P u u r r p p o o s s e e : : This procedure should be used to repair a broken pin in any of the Deutsch connectors used on the unit.
  • Page 101 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s Step Action Result...
  • Page 102 S S e e c c t t i i o o n n 6 6 - - S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s H04A - Wiring Harness Continuity Test P P u u r r p p o o s s e e : : To illustrate the correct procedures for checking harness continuity on equipment utilizing solid state devices.
  • Page 103 Section 7 - DSR III Base Controller Information DSR-III Base Controller Software Features and Interchange To identify the software version used with the DSR-III Base Controller, refer to (“Checking the Software Revision,” p. 62). I I m m p p o o r r t t a a n n t t : : The software of a replacement microprocessor should always be checked to verify that it is the current software revision level.
  • Page 104 Section 8 - Diagrams Diagrams Index The following tables list the DSR-III control system schematic and wiring diagrams. The latest revisions are available to download from EMEA Infocentral or Asset Library. Table 54. Schematic Diagrams Drawing No. Title 4E23278 V400X, V500X, V600X 10/20/30/50, Single Temp and Spectrum Table 55.
  • Page 105 N N o o t t e e s s TK 62087-18-OD-EN...
  • Page 106 N N o o t t e e s s TK 62087-18-OD-EN...
  • Page 107 N N o o t t e e s s TK 62087-18-OD-EN...
  • Page 108 Thermo King – by Trane Technologies (NYSE: TT), a global climate innovator – is a worldwide leader in sustainable transport temperature control solutions. Thermo King has been providing transport temperature control solutions for a variety of applications, including trailers, truck bodies, buses, air, shipboard containers and railway cars since 1938.

Table of Contents

Save PDF