This document is intended for technically qualified professionals who are familiar with the relevant safety regulations. This document is subject to change. Content CAUTIONS ........................1 WIRING DIAGRAM ....................... 2 INSTALLATIONS ......................3 INSTALLING ........................3 EARTHING INSTRUCTIONS ..................3 SERVICE INFORMATION ...................
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............................10 PRIMARY INTERLOCK SWITCH TEST ..............10 SECONDARY INTERLOCK SWITCH TEST ............10 MONITOR SWITCH TEST ....................10 COMPONENT TEST PROCEDURE ................11 TROUBLE SHOOTING ....................15 ISSUE HANDLING: 1. Fuse is tripping................17 ISSUE HANDLING: 2. Oven does not operate at all .............. 18 ISSUE HANDLING: 3.
CAUTIONS Unlike other applianc es, the microwav e oven is MICROW AVE RADIATION high-voltage and high-curr ent equipment. Personnel should not be exposed to the Though it is free from danger in ordinary use, microwave energy which may radiate from the extreme care should be taken during repair.
INSTALLATIONS BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY. INSTALLING EARTHING INSTRUCTIONS 1. Empty the microwave oven and clean inside it with This microwave oven is designed to be used in a fully a soft, damp cloth. Check for damage such as earthed condition.
SERVICE INFORMATION TOOLS AND MEASURING INSTRUMENTS NECESSARY TOOLS NECESSARY MEASURING INSTRUMENTS Tools normally used for TV servicing are sufficient. • TESTER(VOLTS-DC, AC., Ohmmeter) Standard tools are listed below. • Microwave survey meter • Diagonal pliers - Holaday HI-1500 • Long nose pliers HI-1501 •...
MEASUREMENT WITH OUTER CASE NOTES WHEN MEASURING REMOVED • Do not exceed meter full scale deflection. • The test probe must be moved no faster than 1 • When you replace the magnetr on, measur e for inch/sec (2.5 cm/sec) along the shaded area, microwav e energy leakage before the outer case is otherwis e a false reading may result.
DISASSEMBLY AND ADJUSTMENT 1. OUTER COVER REMOVAL 1) Loose screws on top and take out the top outer cover. 2) Turn to the backside, loose screws and take out the back one. 3) Loose screws on both sides, then take out the left and right one in turn.
2. DOOR ASSEMBLY AND CONTROL 4. ELECTRICAL PARTS REMOVAL PANEL ASSEMBLY REMOVAL 1) Loose screws and remove the H.V. transformer. 1) Open the door to 90 ° , lift up the hinge lock and 2) Then the magnetron. Also take out the thermostat and its bracket on top.
5. TOP INSULATED PLATE REMOVAL 7. POWER BOARD REMOVAL 1) Turn around the whole unit. 1) Remove the LED bulb first. 2) Loose screws and take out the convection motor. 2) Then loose screws and take out the top insulated 3) Disconnect the wires leading to the power board.
9. HEATERS AND STIRRIER ASSEMBLY REMOVAL 1) Loose screws inside the cavity and nuts on backside. Then take out the top heater. 2) The bottom heater is the next one. 3) Loose screws fixed on the splash cover and remove it. 4) Take out the stirrer assembly and disassemble Bottom Heater...
INTERLOCK CONTINUITY TEST WARNING : FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION EMISSION, REPLACE ONLY WITH IDENTICAL REPLACEMENT PARTS. TYPE NO. KW3A FOR SWITCHS PRIMARY INTERLOCK SWITCH TEST SECONDARY INTERLOCK SWITCH TEST Disconnect the wire from the secondary When the door release button is depressed slowly with the door closed, an audible click should be switch.
COMPONENT TEST PROCEDURE CAUTIONS 1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH VOLTAGE CAPACITOR AND DISCONNECTING THE WIRE FROM THE PRIMARY WINDING OF THE HIGH VOLTAGE TRANSFORMER.
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COMPONENTS TEST PROCEDURE RESULTS Antenna Gasket Chassis Filament NOTE: When testing the magnetron, be sure to install the magnetron gasket in the correct position and be sure that the gasket is in good condition. HIGH VOLTAGE Measure the resistance. (Ohm- Normal: Momentarily indicates CAPACITOR meter scale: Rx1000)
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COMPONENTS TEST PROCEDURE RESULTS FUSE Check for continuity of the fuse with a Normal Abnormal multi-meter. NOTE: If the fuse is blown, check the primary, the secondary, and the monitor switches, H.V.D. and H.V.C. before replacing the fuse. If the fuse is blown by improper switch operation replace the defective switch and the fuse at the same time.
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COMPONENTS TEST PROCEDURE RESULTS Check for PCB connector. L.V.Transformer of PCB Normal Abnormal Disconnect the 3-pin (Refer to schematic diagram) connector from P.C.B. Cooking start RELAY 2, RELAY 3 Relay 3 OF P.C.B. (Wires disconnected) Relay 1 Note: Relay Relay 1: Fan motor Turntable motor Oven lamp Relay 2: Microwave...
TROUBLE SHOOTING WHEN RECEIVING A COMPLAINT FROM A CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE MICROWAVE OVEN. THIS CAN ELIMINATE UNNECESSARY SERVICE CALLS. CAUTIONS 1. Check grounding before checking for functional issues. 2.
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Turntable drags or makes Excessive weight on tray or Distribute food evenly. Cook noise. improperly balanced. smaller portions or use lighter weight cookware.
ISSUE HANDLING: 1. Fuse is tripping. The appliance does not function at all; there are no symbols/numerals on the display and no input are accepted. CONDITION CHECK RESULT CAUSE REMEDY Check short- Fuse is tripping Switch defective Replace switch Continuity. circuit switch when door closed...
ISSUE HANDLING: 2. Oven does not operate at all Check 1. Fuse is tripping Switch defective Replace switch Continuity. shortcircuit switch when door closed No continuity. Replace switch Switch defective Continuity Check safety Replace fuse switch when door opened No continuity. Remove a cable between H.V.
ISSUE HANDLING: 3. Oven does not start CONDITION CHECK RESULT CAUSE REMEDY Replace Check safety Set time does not Switch defective. No continuity. safety switch. switch on left count down when when door closed. touching START pad. continuity. Check cable No continuity.
ISSUE HANDLING: 4. No microwave power CONDITION CHECK RESULT CAUSE REMEDY Relay board No microwave Check power relay Replace relay No continuity. during function defective power board continuity. Check H.V. Abnormal H.V. transformer and Replace H.V trans transformer H.V. fuse defective former and H.V.
ADDITIONAL INFORMATION FOR SERVICE* More information for appliance service Settings - Service menu Enter service menu with Code "6301" Service menu Service Display calibration The display area can be moved by ±4 pixel in vertical menu and horizontal direction Service Mains connection check (only in Only for regulation authority menu...
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