Henny Penny FlexFusion ELECTRIC PLATINUM COMBI TEAM FPDE615.615 Installation Manual
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Summary of Contents for Henny Penny FlexFusion ELECTRIC PLATINUM COMBI TEAM FPDE615.615
- Page 1 Installation Read the operating instructions prior to commissioning manual FlexFusion® ELECTRIC PLATINUM COMBI TEAM Model FPDE 615.615 FPDE615.621 FPDE621.615 FPDE621.621 FPDE115.615 FPDE115.621 FPDE121.615 FPDE121.621 615.115 FPDE FPDE 621.115 FPDE 615.115 FPDE 621.121 FM05-253-E en-US...
- Page 2 Henny Penny Corporation P.O.Box 60 Eaton,OH 45320 Phone +1 937 456-8400 Fax +1 937 456-8402 Toll free in USA Phone +1 937 417-8417 Fax +1 937 417-8434 www.hennypenny.com Installation instructions...
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Page 3: Table Of Contents
Directory of contents 1 Introduction ................. 5 1.1 About this manual ................ 5 1.1.1 Explanation of signs .................. 6 1.2 Personnel qualifications .............. 7 1.3 Use of the unit ................... 7 1.4 Warranty .................... 7 2 Safety instructions ............. 8 3 Description of the unit ............. 10 3.1 Overview of the unit ............... 10 3.2 Unit and connection data ............... ... - Page 4 Directory of contents 7 Checking the function ............ 40 7.1 Checking the controls .............. 40 7.2 Checking the inspection of the cooking chamber door ..... 40 7.3 Heating and rinsing the unit ............ 41 8 Putting the unit into service .......... 42 8.1 Filling out the Start-up operation report ........ 42 8.2 Nameplate ...
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Page 5: 1 Introduction
Introduction 1 Introduction 1.1 About this manual The installation instructions are part of the unit and contain information on safe installation of the unit. Observe the following notes and adhere to them: • Read the installation instructions completely prior to installation. •... -
Page 6: Explanation Of Signs
Introduction 1.1.1 Explanation of signs Imminent danger DANGER Failure to comply will lead to death or very severe injuries. Potential danger WARNING Failure to comply can lead to death or very severe injuries. Dangerous situation CAUTION Failure to comply can lead do slight to moderately severe injuries. Property damage NOTICE Failure to comply can cause property damage. -
Page 7: Personnel Qualifications
Introduction 1.2 Personnel qualifications Explanation of qualification Skilled personnel • A skilled person is someone who, on the basis of their technical training, knowledge and experience as well as familiarity with the applicable standards, can assess the assigned work and recognize pos- sible dangers. -
Page 8: 2 Safety Instructions
Safety instructions 2 Safety instructions The unit complies with applicable safety standards. Residual risks associated with operation or risks resulting from incorrect operation cannot be ruled out and are mentioned specifically in the safety instructions and warnings. The installation fitter must be familiar with regional regulations and observe them. - Page 9 Safety instructions Installation Risk of property damage and personal injury from improper installation • Ensure that the installation area has adequate load-bearing capacity. • Wear safety shoes and protective gloves. Electrical connection Risk of fire from improper connection • Observe applicable regional regulations of the electric supplier. •...
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Page 10: 3 Description Of The Unit
Description of the unit 3 Description of the unit 3.1 Overview of the unit Image: Floor-standing unit a Hang-in frame k Rack b Insulating disk l Nameplate c Door handle m Hand shower d Cooking chamber door n Supply air opening e Lighting (door) o Operating unit f Water drainage channel (door) - Page 11 Description of the unit Size 615-615 621-621 115-615 121-615 615-621 621-615 115-621 121-621 615-115 615-121 621-115 621-121 Unit 997 (39,25) x 799 (31,46) x 1700 (66,93) 997 (39,25) x 799 (31,46) x 1900 (74,8) Length x Width x Height (mm (in)) Dimension of unit on castors Unit...
- Page 12 Description of the unit Size Type of connection 3NPE / AC 50/60 Hz, 3PE / AC 50/60 Hz Voltage (V) Connected load (kW) 10.1 16.3 14.7 25.5 Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80 Voltage (V) Connected load (kW) 10.2...
- Page 13 Description of the unit Size Connection pressure (kPa (psi)) 200 (29) — 600 (87) Connection (") R 3/4 Drinking water connection Water type Drinking water, cold Temperature (°C (°F)) < 30 (86 ) Carbonate hardness CaCO < 4 (400 ppm) (mmol/l (ppm)) Connection pressure (kPa (psi)) 200 (29) —...
- Page 14 Description of the unit Transformer voltage Type of connection 3NPE / AC 50/60 Hz, 3PE / AC 50/60 Hz Voltage range (V) 208 — 240 Transformer Wire identification or color blue Voltage measured (V) Voltage at transformer (V) Basic setting of the control Basic setting Parameter Standard...
- Page 15 Description of the unit Basic setting Parameter Standard Range of Explanation value adjustment Kitchen control Disabled 0 = Disabled Indicates whether the kitchen guiding technology system is in use. 1 = Active Ethernet 0 = Ethernet Type of signal transmission (interface) 1 = Serial 1188 0 —...
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Page 16: 4 Transporting The Unit
Transporting the unit 4 Transporting the unit Risk of property damage and personnel injury from tipping unit CAUTION • Stay clear of lifted unit. • Move lifted unit carefully. Risk of property damage and personnel injury from tipping unit CAUTION •... -
Page 17: Unpacking The Unit
Transporting the unit 4.2 Unpacking the unit Risk of injury from sharp edges CAUTION • Wear protective gloves. When unpacking the unit, inspect it for transport damage. INFORMATION Do not install damaged units or put into service. 1. Remove the packaging. 2. -
Page 18: 5 Installing The Unit
Installing the unit 5 Installing the unit Risk of burns from spraying hot fat WARNING • Install deep-fat fryers outside the range of the hand shower. Danger of the unit tipping over on casters WARNING If the unit is tilted on casters, it may tip over and seriously injure you. •... -
Page 19: Lifting The Unit Off The Pallet
Installing the unit D ** * Depends on the kitchen ventilation system and quality of ceiling material ** For service work 500 mm (19,69 in) recommended The following clearances from walls, ceilings or other equipment must be maintained when installing the unit: •... -
Page 20: Installing The Unit On The Unit Legs
Installing the unit • Move lifted unit carefully. Risk of property damage from lifting the unit incorrectly NOTICE • Place the forks of the pallet truck next to the siphon. Additional support at the rear side of the unit is required to lift it safely. Requirement for additional support for the unit •... -
Page 21: Aligning The Unit
Installing the unit 3. Align the unit lengthwise and crosswise (see "Aligning the unit"). 5.4 Aligning the unit Image: Installing the unit on the unit legs For units on castors, balance the unit by placing washers between the castor INFORMATION and the frame. - Page 22 Installing the unit Image: Arrangement of the floor plates (view from above) a Cooking chamber door c Floor plates b Unit leg or underframe To prevent the unit from tilting, a special fastening kit is supplied by the manufacturer or is available as an accessory. The fastening kit contains two floor fasteners and all components required to bolt or bond to the floor.
- Page 23 Installing the unit Prerequisite Floor capable of accommodating the weight of the unit Floor must be clean and suitable for the manner fastening Unit set up and aligned in accordance with the planning drawing 1. Insert the floor plate from the fastening kit into the retainer as shown in the drawing.
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Page 24: Unit On Casters: Attach Both Castor Stops To The Floor
Installing the unit Prerequisite Floor capable of accommodating the weight of the unit Floor must be clean and suitable for the manner fastening Unit set up and aligned in accordance with the planning drawing 1. Insert the floor plate from the fastening kit into the retainer as shown in the drawing. - Page 25 Installing the unit 6. After completing the work, check the safety function. Installation instructions...
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Page 26: 6 Connecting The Unit
Connecting the unit 6 Connecting the unit Risk of personal injury and property damage from electric shock DANGER • Prior to working on the FlexiCombi Team, ensure that the two electrical circuits inside the unit are de-energized. • Do not operate the unit with the housing open. Risk of injury from sharp edges CAUTION •... -
Page 27: Making The Electrical Connection
Connecting the unit • Replace damaged gaskets. 1. Insert top edge of side wall. 2. Carefully push the bottom of the side wall inward. 3. Secure the bottom of the side wall with bolts. 4. Secure bolts at the center of the side wall. 5. - Page 28 Connecting the unit Permanent connection Risk of property damage and personal injury from improper instal- CAUTION lation • In the case of a fixed electrical connection, install an all-pole disconnecting unit with at least 3 mm (0.12 in) contact opening in front of the unit. Install an all-pin separating device if the unit will be connected permanently to the electrical supply mains.
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Page 29: Connecting The Electrical Connection Line
Connecting the unit If the unit is connected to electrical supply mains without a neutral conductor, a type B fault current circuit breaker (RCD type B), which is sensitive to all types of current, must be installed. The unit generates a small fault current through use of special electronic components. - Page 30 Connecting the unit Image: Connecting the electrical connection line a Connection terminals c Electrical connection line b Cable tie d Threaded cable connection Each unit must be connected individually. INFORMATION Do not join the connection lines. Prerequisite Unit disconnected from power supply Electrical connection line dead Unit adjusted to supply voltage Side wall open...
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Page 31: Connecting The Power Optimization System
Connecting the unit 6.2.2 Connecting the power optimization system The unit can be connected to a power optimization system with a potential-free contact. The potential-free contact is used to link the unit to the control. Risk of personal injury and property damage from electric shock DANGER •... -
Page 32: Connecting The Potential Equalization
Connecting the unit 6.2.3 Connecting the potential equalization Image: Connecting the potential equalization Perform this procedure separately for each unit. INFORMATION 1. Route and connect the potential equalization line to the marked connection. 2. Fill out the Start-up operation report. 6.3 Connecting the kitchen guiding system The units can be connected to a kitchen guiding system using an RJ45 plug. - Page 33 Connecting the unit Image: Connecting the kitchen guiding system a RJ45 socket d Network cable b RJ45 connector e Ferrite ring c Cable tie Perform this procedure separately for each unit. INFORMATION Prerequisite Unit dead Housing opened 1. Pull the network cable into the unit through the cable gland. 2.
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Page 34: Making The Basic Setting Of The Control
Connecting the unit 6.4 Making the basic setting of the control Image: Main menu a Standby button f "WaveClean" fully automatic cleaning button b Information strip g "Unit functions" button c Help button h "myFavorites" favorite button d "manualCooking" manual cooking i "autoChef"... -
Page 35: Making The Water Connection
Connecting the unit 4. Tap the Confirm button. The Unit settings menu is displayed. The basic settings can be changed (see "Unit and connection data"). 5. Fill out the Start-up operation report. 6.5 Making the water connection Drinking water installation tasks Drinking water installation tasks on drinking water lines and the unit may only be performed by a specialist company, which is approved by the drinking water utility company in the particular region. -
Page 36: Connecting The Drinking Water Connection Line
Connecting the unit 6.5.1 Connecting the drinking water connection line Each unit must be connected individually. INFORMATION Do not join the connection lines. Prerequisite Water pressure complies with specifications (see "Unit and connection data") Backflow preventer installed Pressure-resistant connection lines suitable for tap water are available 1. -
Page 37: Making The Wastewater Connection
Connecting the unit Each unit must be connected individually. INFORMATION Do not join the connection lines. Prerequisite Water pressure complies with specifications (see "Unit and connection data") Backflow preventer installed Pressure-tight connection line suitable for drinking water is available 1. Connect the connection line to the tap for softened drinking water using a seal. -
Page 38: Connecting The Waste Water Line To A Permanent Connection
Connecting the unit Technical qualifications for waste water installation tasks Waste water installation tasks on waste water lines and the unit may be carried out only by a waste water specialist provided by the specialist company contracted. 6.6.1 Connecting the waste water line to a permanent connection Overflow of the device through an externally mounted siphon NOTICE Combi steamers have an integrated siphon. -
Page 39: Making The Exhaust Air Connection
Connecting the unit Each unit must be connected individually. INFORMATION Do not join the connection lines. Prerequisite The waste water line complies with the specifications (see "Unit and connection data") 1. Install waste water line up to connection to the waste water system. -
Page 40: 7 Checking The Function
Checking the function 7 Checking the function Risk of personal injury and property damage from unsuccessful DANGER operational check • Do not put the unit into service. • Contact customer service. Perform this procedure separately for each unit. INFORMATION Prerequisite Electrical connection made Water connection made Waste water connection made Unit aligned... -
Page 41: Heating And Rinsing The Unit
Checking the function 7.3 Heating and rinsing the unit 1. Switch on the unit. 2. Tap the "Manual cooking" button. The Manual cooking menu is displayed. 3. Steam cooking mode for 15 minutes at 100 °C (212 °F). 4. Rinse the cooking chamber thoroughly with clear water. 5. -
Page 42: 8 Putting The Unit Into Service
Putting the unit into service 8 Putting the unit into service If the unit is not put into service immediately after being connected and the INFORMATION function check, all inspections must be repeated. Prerequisite Electrical connection made Water connection made Wastewater connection made Exhaust air connection made ... - Page 43 Putting the unit into service Kitchen guiding system Kitchen guiding system connected properly? Basic control setting Set temperature unit °C °F Date and time set? current software version set installation altitude 0 — 999 m (3277 ft) 1000 m (3280 ft) — 1999 m (6557 ft) 2000 m (6560 ft) — 2499 m (8197 ft) 2500 m (8200 ft) or higher 80% power set?
- Page 44 Putting the unit into service Water connection Lines and connections leak-tight? Connected only to softened drinking water Connected only to drinking water Water connections connected with T-piece? Waste water connection Waste water connection made in a technically correct manner? Siphon in the building Vacuum breaker Funnel drain Floor drainage channel...
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Page 45: Nameplate
Putting the unit into service Signature Company Installation fitter Place, date Exhaust air connection was made by: Signature Company Installation fitter Place, date Function check was made by: Signature Company Installation fitter Place, date Operator was trained by: Signature Company Installation fitter Place, date 8.2 Nameplate... - Page 46 Putting the unit into service Installation instructions...
- Page 48 Henny Penny Corporation P.O.Box 60 Eaton,OH 45320 Phone +1 937 456-8400 Fax +1 937 456-8402 Toll free in USA Phone +1 937 417-8417 *FM05-253-E* Fax +1 937 417-8434 www.hennypenny.com Henny Penny Corp., Eaton, Ohio 45320, Revised 4/24/2024...
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