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AGCO SimplEbale ACX3743900 Assembly Instructions Manual
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AGCO SimplEbale ACX3743900 Assembly Instructions Manual

AGCO SimplEbale ACX3743900 Assembly Instructions Manual

Main wiring harness kit
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Assembly Instructions
SimplEbale - Main wiring harness kit
Kit number: ACX3743900
1844 Baler
North America
November 2023
4205 River Green Parkway
79037892A_en_Issue 2
Duluth GA 30096 USA
English
© AGCO 2023

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Summary of Contents for AGCO SimplEbale ACX3743900

  • Page 1 Assembly Instructions SimplEbale - Main wiring harness kit Kit number: ACX3743900 1844 Baler North America November 2023 4205 River Green Parkway 79037892A_en_Issue 2 Duluth GA 30096 USA English © AGCO 2023...
  • Page 2 CALIFORNIA Proposition 65 Warning WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.
  • Page 3 Make an order for missing parts. General If more assistance is necessary you should speak to your AGCO dealer. This manual is only applicable to the models specified on the front cover. Fastener torques Always replace fasteners with fasteners of the same specification.
  • Page 4 1 Safety Description Color Functions Special tool Pressure gauges, specified tools Where the special tools or equipment are in an illustration, they are this color. Parts that you move Electrical wires, hydraulic hoses A component that you must move, and that is not necessary to remove from the machine.
  • Page 5 1 Safety Safety icons The safety warnings show in the manual with these icons: DANGER: This is an immediately dangerous situation which, if you ignore it, will cause death or injury. WARNING: This is an immediately dangerous situation which, if you ignore it, can cause death or injury.
  • Page 6 Do not change the equipment. An adjustment not specified by the manufacturer can change the function of the machine and cause damage or personal injury. Only use AGCO approved replacement parts. WARNING: To prevent injury and machine damage, you must: •...
  • Page 7 1 Safety Waste disposal Incorrect disposal of waste can cause pollution to the environment. Some examples of dangerous waste materials include oil, fuel, coolant, battery chemicals and air-conditioning refrigerant. • Only use an approved container to collect the waste material. Always seal the container after you drain the fluids.
  • Page 8 1 Safety SimplEbale - Main wiring harness kit 79037892A_en...
  • Page 9 2 Introduction Bill of materials Fig. 1 Description Quantity Number Part number 700714586 Nut - 1/2 700703825 Clamp 700711557 Washer - 1/2 700742919 Proximity sensor - M30 Bolt - 1/2 x 1-3/4 70924204 704551 Nut - 6 – 32 ACW7165570 Hall effect sensor 700703830 Washer - PW 6...
  • Page 10 2 Introduction Description Quantity Number Part number (16) 700700584 Bolt - 1/2 x 1 1/2 (17) 8027179 Grommet (18) ACX3743940 Bracket (19) 704734 Locknut - 3/8 (20) 301214X1 Bolt - M6 x 16 mm (21) 705533 Washer - 3/8 (22) 7883408 Bolt - 3/8 x 1 1/4 (23)
  • Page 11 2 Introduction Fig. 2 Description Quantity Number Part number ACX4505110 Decal ACX4197390 Star wheel ACX3744540 Bracket - sensor ACX3744490 Bracket 7846660 Fitting - straight - 3/4 7703945 Bolt - 5/16 x 2 ACX3744380 Valve assembly 846634 Fitting - straight - 9/16 7746555 Fitting - 90°...
  • Page 12 2 Introduction Fig. 3 Description Quantity Number Part number ACX2972530 Lamp - red ACX2972520 Lamp - amber ACW3783570 Lamp - led 1703354 Locknut - 1/4 700748478 Module 7770183 Bolt - 1/4 x 1 1/2 700742794 Wiring harness adapter 704726 Locknut - 5/16 ACX3743930 Bracket (10)
  • Page 13 2 Introduction Description Quantity Number Part number (21) 700709602 Washer - 5/16 (22) 7703945 Bolt - 5/16 x 2 (23) ACX3743880 Bracket (24) 704239 Nut - 5/16 Fig. 4 Number Part number Description Quantity 7883382 Hex bolt - 3/8 700707010 Clamp 700711238 Nut - 3/8...
  • Page 14 2 Introduction Number Part number Description Quantity (15) 700054 Bolt - 3/8 (16) 7724347 Cable tie SimplEbale - Main wiring harness kit 79037892A_en...
  • Page 15 3 Installation Preparation 3.1.1 Remove the existing star wheel Before starting the procedure • Open the knotter cover. • Remove the existing wiring harness. Procedure IMPORTANT: Make sure that the bale chamber is empty. Rotate the star wheel so that the metering arm is in the tie position.
  • Page 16 3 Installation Remove the fasteners, then remove the bearing assembly. Do not discard the components. Fig. 4 SimplEbale - Main wiring harness kit 79037892A_en...
  • Page 17 3 Installation Installation 3.2.1 Install the star wheel Procedure Install the existing bearing assembly to the star wheel shaft (1). Fig. 5 Description Quantity Number Part number ACX4197390 Star wheel Install the existing bearing assembly to the star wheel shaft, then install the bracket (1). Fig.
  • Page 18 3 Installation Install the sensor magnet to the shaft, make sure that the 3 fasteners are tightened equally. Fig. 7 Install the star wheel assembly with the 2 existing fasteners. Make sure that the star wheel is to the right side of the twine slot, so that it does not contact the twine.
  • Page 19 3 Installation Install the existing metering pulley assembly. Fig. 10 Manually rotate the flywheel counterclockwise (facing the baler) until the clutch arm reset roller is riding on the highest point of the reset cam (1). Adjust the ball joint on the knotter trip arm rod to obtain a 5 mm gap between the metering wheel and the knotter trip arm.
  • Page 20 3 Installation 11. Install the sensor assembly (1) with the bolts (4), the washers (3) and the nuts (2). Fig. 13 Number Part number Description Quantity ACX3744540 Bracket - sensor 700714586 Nut - 1/2 705541 Washer - 1/2 700700584 Bolt - 1/2 x 1 1/2 12.
  • Page 21 3 Installation 3.2.2 Install the lamp module Procedure Remove the existing bracket and plug. Fig. 15 Install the module (3) to the bracket (1) with the bolts (4) and the nuts (2). Fig. 16 Quantity Description Number Part number ACX3743930 Bracket 1703354 Locknut - 1/4...
  • Page 22 3 Installation Install the socket (2), with the nuts (1), and the bolts (3). Fig. 17 Quantity Description Number Part number 704726 Locknut - 5/16 700742795 Socket 7883325 Bolt - 5/16 x 3/4 Install the wiring harness (1) to the socket and the module.
  • Page 23 3 Installation 3.2.3 Install the hydraulics WARNING: Pressurized fluid. Risk of death or injury. Before you do work on pressurized fluid systems, obey the procedure to release the pressure. IMPORTANT: Use the applicable containers to collect waste fluids and clean spills immediately. Obey the local regulations when you dispose of waste material.
  • Page 24 3 Installation Remove the fitting from the filter. Fig. 22 Install the filter (2) to the port P on the valve assembly (1), then install the fitting removed in step 3. Fig. 23 Description Quantity Number Part number ACX3744380 Valve assembly ACX4119430 Oil filter 700711972...
  • Page 25 3 Installation Install the fitting (1) to the port B on the valve assembly. Install the fitting (2) to the port A on the valve assembly. Fig. 25 Quantity Description Number Part number 846634 Fitting - straight - 9/16 7746555 Fitting - 90°...
  • Page 26 3 Installation 3.2.4 Install the keypad Before starting the procedure • Remove the knotter lubrication reservoir. If also installing electric knotter lubrication kit: • Remove the knotter lubrication pump and hose. Procedure Install the keypad (1) to the bracket (2). Fig.
  • Page 27 3 Installation 3.2.5 Install the lubrication kit Procedure Install the support plate (4) with the 4 bolts (2) 4 washers (3) and the 4 nuts (1). Fig. 30 Number Part number Description Quantity 700711238 Nut - 3/8 700054 Bolt - 3/8 700702916 Washer - 3/8 ACX3743920...
  • Page 28 3 Installation Apply a thin layer of threadlock compound and then install the elbow union (1). Fig. 32 Number Part number Description Quantity ACX4461440 Elbow union Install the hose (1) . Fig. 33 Apply a thin layer of threadlock compound to each end of the hose. Connect the hose to the knotter and the pump.
  • Page 29 3 Installation Install the 2 clamps (3) with the 2 bolts (2) and (7), 3 washers (1) and (6) and the 2 nuts (4) and (5). Fig. 34 Number Part number Description Quantity 700702916 Washer - 3/8 7883382 Hex bolt - 3/8 700707010 Clamp 700711238...
  • Page 30 3 Installation Procedure Remove the rubber grommets from the lamps. Fig. 36 Install the rubber grommets to the frame (1). Fig. 37 Description Quantity Number Part number ACX4185220 Frame Install the lamps (1) and (2) to the frame. Fig. 38 Quantity Description Number...
  • Page 31 3 Installation Install the lamps (1). Fig. 39 Quantity Description Number Part number ACW3783570 Lamp - led Install the road light assembly with the 2 existing fasteners. Fig. 40 SimplEbale - Main wiring harness kit 79037892A_en...
  • Page 32 3 Installation Install the lamp assembly (5) to the bracket (3) with the bolts (1), the washers (2) and the nuts (4). Fig. 41 Quantity Description Number Part number 700705088 Bolt - 10 – 24 705640HE1 Plain washer - 10 ACX3743960 Bracket - knotter lamp 704072...
  • Page 33 3 Installation Install the lamp assembly (3) to the bracket (4) with the bolts (1), the washers (2) and (5), and the nuts (6). Fig. 43 Quantity Description Number Part number 700705088 Bolt - 10 – 24 705640HE1 Plain washer - 10 ACX3743580 Lamp assembly ACX4226680...
  • Page 34 3 Installation 3.2.7 Install the sensors Procedure NOTE: Make sure that the serrated side of the washer is in contact with the bracket. Install the sensor (2) to the bracket (1) with the washers (3). Do not fully tighten the fasteners. Fig.
  • Page 35 3 Installation NOTE: Make sure that the serrated side of the washer is in contact with the bracket. Install the sensor (1) to the bracket (2) with the washers (3). Do not fully tighten the fasteners. Fig. 48 Quantity Description Number Part number 700742919...
  • Page 36 3 Installation Use the fasteners to adjust the sensor. The distance (A) must be 3 mm - 7 mm. Try to push and pull the needle carriage to make sure needle carriage cannot come into contact with sensor, or the gap from sensor is too large when needle carriage is in the home position.
  • Page 37 3 Installation 3.2.8 Install the wiring harness Procedure Put the wiring harness (1) in the correct position. Fig. 51 Description Quantity Number Part number ACX3745000 Wiring harness Install the clamps (1) with the bolts (3) and the nuts (2), then connect the electrical connector to the lamp module.
  • Page 38 3 Installation Install the 3 clamps with the existing fasteners. Fig. 53 Quantity Description Number Part number 70928656 Clamp - tube Connect the electrical connector to the sensor, then install the clamps (2) with the existing fasteners, and the cable tie (1). Fig.
  • Page 39 3 Installation Description Quantity Number Part number 700750160 Nut - ground 70936778 Clamp - j type 700750153 Bolt - ground Install the bracket (4) with the bolts (1) and (5), the washers (2) and the nuts (3). Fig. 56 Description Quantity Number Part number...
  • Page 40 3 Installation 10. Install the 2 clamps (2) with the bolt (3), the nut (1) and the existing fastener. Fig. 58 Quantity Description Number Part number 704734 Locknut - 3/8 70928656 Clamp - tube 7883382 Bolt - 3/8 x 1 11.
  • Page 41 3 Installation 13. Connect the electrical connector to the knotter lamp. Fig. 60 14. Connect the electrical connector to the hall effect sensor. Fig. 61 15. Install the clamp (1) with the existing fastener, then install the cable ties (2). 16.
  • Page 42 3 Installation 17. Install the clamps (1) with the existing fasteners. Fig. 63 Quantity Description Number Part number 70937685 J clip 18. Connect the electrical connector to the needle lamp, then install the cable tie (1). Fig. 64 Description Quantity Number Part number 71451548...
  • Page 43 3 Installation 22. Install the clamps (4) with the bolts (1) the washers (3) and the nuts (2). Fig. 66 Quantity Description Number Part number 700700584 Bolt - 1/2 x 1 1/2 700714586 Nut - 1/2 705541 Washer - 1/2 700703825 Clamp 23.
  • Page 44 3 Installation Description Quantity Number Part number 7883325 Bolt - 5/16 x 3/4 704239 Nut - 5/16 ACX3743880 Bracket 26. Install the plates (1) with the spacers (3), bolts (5), washers (4) and nuts (2). Fig. 69 Description Quantity Number Part number ACX4186320 Plate...
  • Page 45 3 Installation 3.2.9 Install the decals Procedure Install the decal (1). Fig. 70 Description Quantity Number Part number ACX4505110 Decal Install the decal (1). Fig. 71 Description Quantity Number Part number ACX4505110 Decal After finishing the procedure • Do a check of the operation of the kit. •...
  • Page 46 3 Installation 3.2.10 Bleed the hydraulic system Procedure Remove the plug from the density relief valve. Engage the PTO and then increase the speed of the PTO to the standard operation speed. The oil and air will slowly be released out of the bleed port.
  • Page 47 3 Installation SimplEbale - Main wiring harness kit 79037892A_en...
  • Page 48 © AGCO Corporation, 2023. All rights reserved. 79037892A_en (English) November 2023...