Prosense FSC75-00-42-6H Operating Instructions Manual

Mechatronic flow sensor

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Operating instructions
Mechatronic flow sensor
FSC75-00-42-6H
FSC75-00-42-10H
FSC1-00-42-27H
FSC15-00-42-50H
by Automationdirect.com

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Summary of Contents for Prosense FSC75-00-42-6H

  • Page 1 Operating instructions Mechatronic flow sensor FSC75-00-42-6H FSC75-00-42-10H FSC1-00-42-27H FSC15-00-42-50H by Automationdirect.com...
  • Page 2: Table Of Contents

    FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor Contents Preliminary note .............
  • Page 3 Mechatronic flow sensor FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H 13.1 Cleaning the device............29...
  • Page 4: Preliminary Note

    FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor 1 Preliminary note 1.1 Symbols used Requirement Instructions Reaction, result [...] Designation of keys, buttons or indications Cross-reference Important note Non-compliance may result in malfunction or interference. Information Supplementary note 1.2 Warnings Warnings indicate the possibility of personal injury and damage to property. This enables safe product handling.
  • Page 5 Mechatronic flow sensor FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H For the scope of validity cULus: The device shall be supplied from an isolating transformer having a secondary Listed fuse rated either a) max 5 amps for voltages 0~20 Vrms (0~28.3 Vp) or b) 100/Vp for voltages of 20~30 Vrms (28.3~42.4 Vp).
  • Page 6: Safety Instructions

    FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor 2 Safety instructions • The unit described is a subcomponent for integration into a system. – The system architect is responsible for the safety of the system. – The system architect undertakes to perform a risk assessment and to create documentation in accordance with legal and normative requirements to be provided to the operator and user of the system.
  • Page 7: Intended Use

    Mechatronic flow sensor FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H 3 Intended use The unit monitors liquid media (water, glycol solutions, industrial oils, coolants). It detects the process categories volume flow (volumetric flow quantity/time) and medium temperature. ATTENTION Frost formation of the medium. w The sensor may be damaged.
  • Page 8: Function

    FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor 4 Function • The unit detects the flow rate according to the principle of differential pressure by means of a permanent magnet and a measuring cell. • As additional process value the unit detects the medium temperature.
  • Page 9: Analog Output

    Mechatronic flow sensor FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Process value Time Upper limit value Lower limit value Hysteresis Window area Fno: Window function NO (normally open) Fnc: Window function NC (normally closed) Fig. 2: Window function When set to the window function the upper limit value [FH] and the lower limit value [FL] are defined.
  • Page 10: Temperature Monitoring

    FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor 4.4.2 Temperature monitoring [mA] FOU=On 21,5 FOU=OFF [°C] [°F] Fig. 4: Characteristics of the analog output according to the standard IEC 6094752, temperature Analog signal MAW: Initial value of the measuring range Temperature MEW: Final value of the measuring range...
  • Page 11: Volumetric Flow Monitoring

    Mechatronic flow sensor FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H 4.5.1 Volumetric flow monitoring [% FrP1] FOU = ON 130 = FrP1 FOU = OFF 0 FEP1 MEW 120 130 [% MEW] Fig. 5: Output characteristic frequency output, flow rate Frequency signal MAW: Initial value of the measuring range...
  • Page 12 FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor When the hysteresis function is set, the color changes if the process value is above the set point: MAW: Initial value of the measuring range MEW: Final value of the measuring range SPx:...
  • Page 13: Mounting

    Mechatronic flow sensor FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H 5 Mounting CAUTION During installation or in case of a fault (e.g. housing damage) media under high pressure or hot media can leak from the system. w Risk of injury caused by pressure or burns.
  • Page 14: Mounting Options

    FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor 5.3 Mounting options u Fasten the unit with the threaded holes from underneath. Threaded hole M8 (depth 6 mm) on the bottom side of the unit 5.4 Installation in case of medium containing dirt u Use a 200-micron filter in front of the inlet (IN).
  • Page 15: Electrical Connection

    Mechatronic flow sensor FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H 6 Electrical connection The unit must be connected by a qualified electrician. Observe the national and international regulations for the installation of electrical equipment. Voltage supply according to SELV, PELV. u Disconnect power. u Connect the unit as follows:...
  • Page 16: Operating And Display Elements

    FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor 7 Operating and display elements Switching status LED for OUT1 Switching status LED for OUT2 Process value in the indicated unit of measurement * 4-digit alphanumeric display Keys for changing views and parameter setting Fig. 13: Operating and display...
  • Page 17: Menu

    Mechatronic flow sensor FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H 8 Menu 8.1 Menu overview Use the operating keys to navigate from the process value display to the main menu and from there to the submenus. Process value display Main menu Extended functions [EF] Basic settings [CFG]...
  • Page 18 FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor Main menu: Process value display FSP1 FEP1 FrP1 [CFG] [MEM] [DIS] Parameter Explanation Switch point for switching output OUTx with hysteresis function Reset point for switching output OUTx with hysteresis function Upper limit for switching signal OUTx with window function...
  • Page 19 Mechatronic flow sensor FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Configuration [CFG] menu: Hno│Hnc│Fno│Fnc│FRQ Main menu Hno│Hnc│Fno│Fnc│ I GPm│GPH [EF] PnP│nPn ---- ---- MEdi H2O│OIL│OIL.2 FOU1 On│OFF│OU FOU2 On│OFF│OU SEL1 FLOW│TEMP SEL2 FLOW│TEMP [CFG] Parameter Explanation Output function for hardware output OUTx Standard unit of measurement for flow...
  • Page 20 FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor Memory [MEM] and display [DIS] menus: Main menu [EF] Lo.T ---- Hi.T ---- [MEM] coLr rED│GrEn│r1ou│G1ou│r2ou│G2ou d1│d2│d3│rd1│rd2│rd3│OFF SELd FLOW│TEMP [DIS] Parameter Explanation Lo.T Minimum measured temperature value Hi.T Maximum temperature value measured colr...
  • Page 21: Set-Up

    Mechatronic flow sensor FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H 9 Set-up After power on and expiry of the power-on delay time, the unit is in the normal operating mode. It carries out its measurement and evaluation functions and generates output signals according to the set parameters.
  • Page 22: Parameter Setting

    FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor 10 Parameter setting Parameters can be set before installation or during operation. If you change parameters during operation, this will influence the function of the plant. u Ensure that there will be no malfunctions in your plant.
  • Page 23: Setting The Output Functions

    Mechatronic flow sensor FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H 10.2 Setting the output functions The parameters for flow monitoring and temperature monitoring are set in the same way. The prerequisite is that the process value for OUTx has first been defined via [SELx].
  • Page 24: User Settings (Optional)

    FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor 10.3 User settings (optional) 10.3.1 Standard display u Select the DIS menu. u Select [SELd] and set the standard unit of measurement: • FLOW: The display shows the current process value for flow rate. •...
  • Page 25: Error Behavior Of The Outputs

    Mechatronic flow sensor FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H 10.3.7 Error behavior of the outputs u Select the CFG menu. u Select [FOUx] and set the error behavior for OUTx: • Switching output – On: Output switches ON in case of a fault.
  • Page 26 FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor u Select [Lo.T] or [Hi.T] to display the highest or lowest process value measured: • Lo.T = Minimum temperature value • Hi.T = Maximum temperature value Delete memory: u Select[Lo.T] or [Hi.T]. u Briefly press [●].
  • Page 27: Operation

    Mechatronic flow sensor FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H 11 Operation 11.1 Process value display It is possible to switch between different process value indications during operation: u Press [▲] or [▼]. w The display changes between the standard indication with set standard unit of measurement and other views.
  • Page 28: Troubleshooting

    FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor 12 Troubleshooting The device provides self-diagnostic options. It monitors itself automatically during operation. Warnings and error states are displayed even if the display is switched off. If several diagnostic events occur simultaneously, only the diagnostic message of the event with the highest priority is displayed.
  • Page 29: Maintenance, Repair And Disposal

    Mechatronic flow sensor FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H 13 Maintenance, repair and disposal The unit is maintenance-free. u After use, dispose of the unit in an environmentally friendly way in accordance with the applicable national regulations. 13.1 Cleaning the device If measurement errors occur because of an insufficient filtration cleaning may be required: u Unscrew sensor head.
  • Page 30 FSC75-00-42-6H; FSC75-00-42-10H; FSC1-00-42-27H; FSC15-00-42-50H Mechatronic flow sensor 14 Factory settings Parameter Factory setting User setting SP1 / FH1 (FLOW) 20 % rP1 / FL1 (FLOW) 19 % SP1 / FH1 (TEMP) 54 °F rP1 / FL1 (TEMP) 52 °F FrP1 (FLOW)

This manual is also suitable for:

Fsc75-00-42-10hFsc1-00-42-27hFsc15-00-42-50h

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