Teledyne 465H Training Manual
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Teledyne 465H Training Manual

Teledyne 465H Training Manual

Ozone monitor
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TRAINING MANUAL
MODEL 465H
OZONE MONITOR
TELEDYNE
INSTRUMENTS
Advanced Pollution Instrumentation
A Teledyne Technologies Company
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION
(T-API)
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
TOLL-FREE: 800-324-5190
TEL: 858-657-9800
FAX: 858-657-9816
E-MAIL: api-customerservice@teledyne.com
WEB SITE: www.teledyne-api.com
Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

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  • Page 1 TRAINING MANUAL MODEL 465H OZONE MONITOR TELEDYNE INSTRUMENTS Advanced Pollution Instrumentation A Teledyne Technologies Company © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (T-API) 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 TOLL-FREE: 800-324-5190 TEL: 858-657-9800 FAX: 858-657-9816 E-MAIL: api-customerservice@teledyne.com WEB SITE: www.teledyne-api.com...
  • Page 2 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 3 M465H OZONE MONITOR Training Manual TABLE OF CONTENTS PRINCIPLE OF OPERATION PNEUMATICS AND ASSEMBLIES LAYOUT MENU STRUCTURE CALIBRATION PROCEDURES MAINTENANCE TROUBLESHOOTING & FAULTS SPECIFICATIONS SCHEMATICS SERVICE NOTES 1 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 4 M465H OZONE MONITOR Training Manual 2 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 5: Principle Of Operation

    M465H OZONE MONITOR Training Manual 1. PRINCIPLE OF OPERATION 3 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 6 M465H OZONE MONITOR Training Manual 4 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 7: Theory Of Operation

    M465H OZONE MONITOR Training Manual 1.1. THEORY OF OPERATION The detection of ozone molecules is based on absorption of 254 nm UV light due to an internal electronic resonance of the O 3 molecule. The Model 465 uses a mercury lamp constructed so that a large majority of the light emitted is at the 254nm wavelength.
  • Page 8 M465H OZONE MONITOR Training Manual intensity to obtain (I). The sample valve is switched to admit scrubbed sample gas for 1 second, followed by a 150 ms measurement of the UV light intensity to obtain (I o ). Measurement of the (I o ) every 2.5 seconds eliminates instrument drift due to changing intensity of the lamp caused by aging and dirt.
  • Page 9 M465H OZONE MONITOR Training Manual 2. PNEUMATIC AND ASSEMBLIES 7 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 10 M465H OZONE MONITOR Training Manual 8 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 11: Pneumatic Diagram

    M465H OZONE MONITOR Training Manual 2.1. PNEUMATIC DIAGRAM Figure 1 and Error! Reference source not found.2-2 below is a pneumatic diagram that can be referenced when performing troubleshooting on the monitor. O3 Gas In Flow Control Orifice Filter Flow-Meter Azero Valve O3 Destruct Flow Swich Zero Gas In...
  • Page 12 M465H OZONE MONITOR Training Manual Figure 2-3: Pneumatic Connections, NEMA Configuration 10 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 13: Instrument Layout

    M465H OZONE MONITOR Training Manual 3. INSTRUMENT LAYOUT 11 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 14 M465H OZONE MONITOR Training Manual 12 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 15 M465H OZONE MONITOR Training Manual M465H OZONE MONITOR 3.1. INSTRUMENT LAYOUT Error! Reference source not found. and Error! Reference source not found. shows the internal layout of the M465H. These figures will be referenced in the procedures that follow. Note the caution areas where high voltage (line voltage) may be present when power is connected to the instrument.
  • Page 16 M465H OZONE MONITOR Training Manual Figure 3-2: Instrument Layout, NEMA Configuration 14 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 17: Menu Structure

    M465H OZONE MONITOR Training Manual 4. MENU STRUCTURE 15 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 18 M465H OZONE MONITOR Training Manual 16 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 19: Front Panel Menu Structure

    M465H OZONE MONITOR Training Manual 4.1. FRONT PANEL MENU STRUCTURE Figure 4-1: Front Panel Menu Diagram (Page 1) 17 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 20 M465H OZONE MONITOR Training Manual Figure 4-2: Front Panel Menu Diagram (Page 2) 18 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 21: Calibration Procedures

    M465H OZONE MONITOR Training Manual 5. CALIBRATION PROCEDURES 19 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 22 M465H OZONE MONITOR Training Manual 20 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 23: Factory Calibration

    Teledyne API if required. Teledyne API also recommends that the M465H be re-calibrated once a year. Teledyne API can provide NIST traceable calibration services at our factory or on-site. Please contact our Customer Service department for details on these services.
  • Page 24 Ozone and a reference monitor measuring the same gas supply. If you are unsure regarding the suitability of a particular source of calibration gas, contact Customer Service at Teledyne API for assistance. See Error! Reference source not found. shows the Span Cal menu. After the instrument has stabilized on the source of span gas, navigate to the Span Cal menu (See Error! Reference source not found.4-1 and Error! Reference source not found.4-2) and Press ENT.
  • Page 25 EARTH LINE NEUT DANGER! HIGH VOLTAGE PCA 05072 TELEDYNE API REV: (C)2004 Figure 5-2: Main board – Analog Output Configuration 5.4.2 CURRENT CALIBRATION 1. Ensure that the jumpers on the board are set to current. Refer to FIGURE 5-2 2. Disconnect the GENERAL I/O connector located on the rear panel of the instrument.
  • Page 26 M465H OZONE MONITOR Training Manual Figure 5-3: REAR PANEL ELECTRICAL I/O CONNECTIONS 3. Insert meter probes into ANA +/-. Set the Meter for DC current. Ensure that the meter leads are setup on the meter for DC current. 4. On the front panel display press CFG-▼-ENT. You are now in the ANALOG STEP TEST.

  • Page 27: Maintenance And Adjustments

    M465H OZONE MONITOR Training Manual 6. MAINTENANCE AND ADJUSTMENTS 25 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 28 M465H OZONE MONITOR Training Manual 26 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 29: Maintenance Table

    M465H OZONE MONITOR Training Manual 6.1. MAINTENANCE TABLE Table 6-6-1 below outlines the suggested maintenance procedures and intervals for ensuring the M465H continues to operate accurately and reliably. These intervals are based on continuous (24 hours a day – 7 days a week) operation. These intervals may be lengthened for intermittent operation.
  • Page 30 M465H OZONE MONITOR Training Manual 8. Remove the two sample filter retainers and glass fiber filter element from the sample filter body. 9. Discard the glass fiber filter element. 10. Place a new glass fiber filter element in between the two sample filter retainers and place in the sample filter body.

  • Page 31: Uv Lamp Adjustment

    M465H OZONE MONITOR Training Manual 6.3. UV Lamp Adjustment 1. Instrument should be running and warmed up for at least 20 minutes. 2. With instrument running, remove the six screws and the top cover (Rack Mount Configuration) or open front panel (NEMA Configuration.) 3.
  • Page 32 M465H OZONE MONITOR Training Manual 10. Perform UV lamp adjustment procedure per Section 6.3. 6.5. Cleaning Exterior Surfaces of the M465H If necessary, the front panel mask and keyboard of the M465H can be cleaned with a damp cloth. Do not attempt to clean any of the other surfaces of the instrument. Do not submerge any part of the instrument in water or cleaning solution.

  • Page 33: Troubleshooting

    M465H OZONE MONITOR Training Manual 7. TROUBLESHOOTING CAUTION RISK OF ELECTRICAL SHOCK. THE OPERATIONS OUTLINED IN THIS CHAPTER ARE TO BE PERFORMED BY QUALIFIED MAINTENANCE PERSONNEL ONLY! 31 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 34 M465H OZONE MONITOR Training Manual 32 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 35: Reference Drawings

    M465H OZONE MONITOR Training Manual 7.1. Reference Drawings The drawings contained in this section are for general reference and may be useful when performing certain troubleshooting activities. 7.1.1. Pneumatic Diagram Figure below is a pneumatic diagram that can be referenced when performing troubleshooting on the monitor.

  • Page 36: Interconnect Diagram

    M465H OZONE MONITOR Training Manual 7.1.2. Interconnect Diagram Figure 7-2 below details the electrical connections between the various electronic modules in the M465H. RACK-MOUNT CN0000073 IEC TYPE VERSION ONLY POWER ENTRY MODULE SW0000051 POWER SWITCH/CIRCUIT BREAKER 05072-0100 MAINBOARD PCA J23 AC IN AC/DC Power Supply FAN (REAR...
  • Page 37 M465H OZONE MONITOR Training Manual 7.1.3. Bench Breakdown Troubleshooting Using Front Panel Status LED’s or Status Outputs 35 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 38: Invalid Reading

    M465H OZONE MONITOR Training Manual The M465H has 4 front-panel status LED’s that reflect the current operating status of the monitor, and indicate fault conditions. There are also four relay Status Outputs on the rear panel (or internally in the NEMA configuration) that also reflect the state of these status LED’s. Table 7-1: Status LED/Output Definitions Status Status LED...

  • Page 39: Check Lamp

    1.15 – 1.34 V when measuring ambient (atmospheric) pressure. If the voltage is outside this range, then the pressure sensor should be replaced. Contact Teledyne API Customer Service for assistance. 37 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 40 M465H OZONE MONITOR Training Manual 38 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 41: Specifications

    M465H OZONE MONITOR Training Manual 8. SPECIFICATIONS 39 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 42 M465H OZONE MONITOR Training Manual 40 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 43 M465H OZONE MONITOR Training Manual Specifications Measuring principle UV absorption (Beer Lambert Law) 0-5 WT% to 0-25 WT% Ranges 0-100 g/Nm to 0-400 g/Nm Measurement Units WT%, g/Nm Accuracy ± 1% of Full Scale Precision/Repeatability ± 0.5% of Full Scale Display Resolution 0.01 WT%, 0.1 g/Nm Response Time (95%)
  • Page 44 M465H OZONE MONITOR Training Manual 42 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 45 M465H OZONE MONITOR Training Manual 9. SCHEMATICS 43 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 46 M465H OZONE MONITOR Training Manual 44 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 47 M465H OZONE MONITOR Training Manual UV Preamp Schematic Display Schematic 45 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 48 M465H OZONE MONITOR Training Manual Front Panel 1 of 2 46 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 49 M465H OZONE MONITOR Training Manual Front Panel 2 of 2 47 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 50 M465H OZONE MONITOR Training Manual Main Board 1 of 6 48 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 51 M465H OZONE MONITOR Training Manual Main Board 2 of 6 49 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 52 M465H OZONE MONITOR Training Manual Main Board 3 of 6 50 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 53 M465H OZONE MONITOR Training Manual Main Board 4 of 6 51 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 54 M465H OZONE MONITOR Training Manual Main Board 5 of 6 52 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 55 M465H OZONE MONITOR Training Manual Main Board 6 of 6 53 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 56 M465H OZONE MONITOR Training Manual 54 of 56 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 57: Service Notes

    1. “ModBus Reader” is a FREEWARE product of KurySoft. The FREEWARE is available at http://www.kurysoft.com/download.shtml or our website at, http://www.teledyne-api.com/software/. Please download “ModBus Reader” form one of these websites. 2. Please go to our website and download the M465L configuration files. If you choose to download ModBus Reader from our website, you should visit the Kurysoft website to review the “END-USER LICENSE...
  • Page 58 M465H OZONE MONITOR Training Manual Port: COM1 (The serial port on your computer, most use COM1) Baud rate: 57600 Parity: None Stop Bits: 1 stop bit 9. Once these settings are correct, click OK. Go to Mode and select Master Settings. Make sure the “Slave Address”...

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