Watson-Marlow DriveSure ADC Reference Manual
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Watson-Marlow DriveSure ADC Reference Manual

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DriveSure Reference Manual
Date of publication: January 15
Version of publication: 1.7.1
DriveSure ADC
DriveSure En
DriveSure Pn
th
, 2024
1

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Summary of Contents for Watson-Marlow DriveSure ADC

  • Page 1 DriveSure Reference Manual DriveSure ADC DriveSure En DriveSure Pn Date of publication: January 15 , 2024 Version of publication: 1.7.1...

  • Page 2: Preface

    Preface Disclaimer The information contained in this document is believed to be correct, but Watson-Marlow accepts no liability for any errors it contains and reserves the right to alter specifications without notice. If the product is used in a way that is not intended or described in these instructions, the protection, performance, and/or lifespan may be negatively affected.

  • Page 3: Table Of Contents

    Part 1: Chapter installation requirements, specification, and information ....69 Part 2: Chapter installation procedures ................72 Installation: Chapter 3 Overview (Remote Control) ............ 73 Installation: Sub-Chapter 3A (Remote Control: DriveSure ADC) ........ 74 11.1 Part 1: Sub-Chapter installation requirements, specification, and information .... 74 11.2...
  • Page 4 15.1 Part 1: Chapter installation requirements, specification, and information ....106 15.2 Part 2: Chapter installation procedures ................108 Watson-Marlow Connect PC software ................. 125 16.1 Part 1: Requirements, specification, and information ............. 125 16.2 Part 2: Procedures ......................... 125 Operation ........................

  • Page 5: Introduction To The Document

    Introduction to the document User groups These instructions are the installation and maintenance instructions, for a Watson-Marlow DriveSure (ADC, En, or Pn) pump, for reference during the products life cycle. There are two main user groups as defined below: User group...

  • Page 6: Trademarks

    Trademarks DriveSure ®, PureWeld® ,, Bioprene®, Marprene®, LoadSure® and Pumpsil® are • registered trademarks of Watson-Marlow Limited. PROFINET ® is a registered trademark of PROFINET International (PI). • EtherNet/IP ™ is a registered trademark of ODVA, Inc. • GORE® STA-PURE PCS and GORE® STA-PURE PFL are registered trademarks of WL •...

  • Page 7: Safety

    Safety Safety symbols The following safety symbols may be used on the product, packaging and in these instructions: Symbol Name Description Hot surface This symbol indicates that the marked item can be hot and should not be touched without taking precautions PPE required This symbol indicates Personal Protective...

  • Page 8: Safety Signals

    Safety signals Signals indicate a possible hazard. Signal are used in these instructions when immediately relevant to the information, task or procedure. 3.2.1 Signals: With risk of personal injury Signals indicating risk of a personal injury are presented when relevant to a task in this format: CAUTION minor or moderate injury The CAUTION signal word indicates a hazard.

  • Page 9: Personal Protective Equipment (Ppe)

    Personal protective equipment (PPE) The following minimum PPE will be required for any task or procedure in these instructions. Safety glasses Safety boots Gloves chemically compatible with the chemicals being pumped A risk assessment by a responsible person must be undertaken to identify if: Suitability of PPE for any task or procedure in these instructions.

  • Page 10: Product Overview

    This section provides a product and specification overview. Introduction Watson-Marlow DriveSure integrates motor, mounting, our latest generation control technology, and PC software to deliver powerful performance. Designed for integration into equipment, such as a cabinet or casing. All DriveSure models are positive displacement peristaltic pumps, fully tested and certified, ensuring reliability in a range of applications. ...

  • Page 11: General Arrangement

    General arrangement A general arrangement illustration is provided below: Item Name Picture showing item Number Pump drive Peristaltic pumphead Pumphead mounting plate Peristaltic (tubing or element) Connection to process fluid path Intended use All DriveSure models are designed as components requiring integration into other equipment or system, prior to use;...

  • Page 12: Pump Models

    4.5.1 Drive: Models There are 3 models of drive Drivesure ADC model: Control by 4–20 mA, 0–10 V, 2–2000 Hz • • Drivesure En model: Network control by EtherNet/IP Drivesure Pn model: Network control by PROFINET...
  • Page 13 4.5.2 Drive: General arrangement The general arrangement of a DriveSure drive is illustrated below 520R2 DriveSure En 2.4 mm WT model shown, the exact appearance and arrangement will vary with model. Item Number Name Integrated Controller Motor Connection for integrated cover-open sensor cable Connection for prime switch cable Mounting plate alignment features Threaded brass inserts for pump mounting bolts...
  • Page 14 4.5.3 Pumphead: Models A DriveSure pump may be ordered with any of the following Watson-Marlow pumpheads Pumphead Series Pumphead models Image 114DV • 100 Series 114DVP • 313D • 313D2 • 300 Series 314D • 314D2 • RXMD • 400 Series •...
  • Page 15 4.5.4 Pumphead: General arrangement The general arrangement of a pumphead is provided in the image below 100 Series 300 Series 400 Series 500 Series Item Number Name Pumphead cover Rotor Tubing clamps Peristaltic tubing (or element) Pumphead mounting plate NOTE tool unlockable (500 series only) NOTE Specific to tubing type and pressure (500 only)
  • Page 16 A Watson-Marlow pumphead, provides fluid flow, by the principle of positive displacement, using a Watson-Marlow peristaltic tube installed inside the pumphead. 4.5.5.1 Tubing: types Watson-Marlow pumpheads are designed for use with two main types of peristatic tubing: Tubing type name Fluid connection style Picture...
  • Page 17 Continuous tubing with a 2.4 mm wall thickness 313D2, 314D2, 520R2 Watson-Marlow Loadsure elements 520REL, 520REM Not all tubing is available in all materials, all sizes, all lengths, or all types (continuous, element). Contact your local Watson-Marlow representative for specific availability.

  • Page 18: Accessories

    These can be ordered separately with the correct country plug. Contact your local Watson-Marlow representative for more information. Do not fit any devices or accessories other than those approved by Watson-Marlow or as specified in these instructions.

  • Page 19: Product Labels

    Product labels 3 labels are provided on the product (Drivesure En model shown): Number Name Picture DC Power supply requirement Date of manufacture Functional earth terminal Ambient operating temperature Network MAC Address Network port numbers Product serial number Product part number Safety symbols...

  • Page 20: Product Code

    Product code A DriveSure pump product code is a unique string of numbers as illustrated by the graphic and tables in the subsections below: 4.8.1 100 series Product Control Cable Pumphead Pumphead Pressure length colour 0 = Complete 4 = ADC 1 = 1 m 0 = No 0 = No pumphead...
  • Page 21 4.8.2 300 series Product Control Pumphead colour Cable length 0 = Complete pump 4 = ADC 1 = 1 m (3.28 ft) cable 0 = No pumphead 6 = Drive only 8 = En (EtherNet/IP) 3 = 3 m (9.84 ft) cable 1 = Standard colour 9 = Pn (PROFINET) 2 = Black...
  • Page 22 4.8.3 400 Series Control Cable length Direction Tube bore size Pressure 4 = ADC 1 = 1 m (3.28 1 = Clockwise (CW) 4 = 4 bar 3 = 1.6 mm ft) cable 8 = En 3 = 3 m (9.84 2 = Counter clockwise (CCW) 6 = 6 bar 4 = 3.2 mm...
  • Page 23 4.8.4 500 series F–G Product Control Cable Pumphead Pumphead Pumphead Colour Model length 0 = Complete 4 = ADC 1 = 1 m 0 = No 0 = No 00 = No pump (3.28 ft) pumphead pumphead pumphead cable 6 = Drive only 8 = En 3 = 3 m 1 = Standard...

  • Page 24: Specification Overview

    Specification overview This section provides an overview of specification. Detailed installation specification is provided when relevant to the installation task (see Section 7 to 15). 4.9.1 Performance overview The flowrate of the pump depends on • Speed of the pump •...
  • Page 25 4.9.2 100 Series performance 4.9.2.1 100 Series 48 V DC performance summary table Flow rates in the table below are based on the following conditions: Pumping water at 20 °C in a 0 bar inlet and discharge pressure application • •...
  • Page 26 4.9.2.2 100 Series 48 V DC performance curve The flowrate versus application pressure of a 114DV or 114DVP pumphead under the following conditions is shown in the performance curves in this section.: 48 V DC power supply • Marprene tube •...
  • Page 27 The following conditions may influence achievable flow rates: Other power supply voltages • Other fluid viscosities • Other tubing materials • Different speeds than 100 rpm • A clockwise direction • Achievable flow rates should be determined in a user's system through application testing.
  • Page 28 4.9.3 300 Series performance 4.9.3.1 300 Series 48 V DC performance summary table Flow rates in the table below are based on the following conditions: Pumping water at 20 °C in a 0 bar inlet and discharge pressure application • •...
  • Page 29 The following conditions may influence achievable flow rates: Other power supply voltages • A 313D2 or 314D2 pumphead • Other fluid viscosities • Other tubing materials • Different speeds than 100 rpm • A clockwise direction • Achievable flow rates should be determined in a user's system through application testing.
  • Page 30 4.9.5 400 Series performance 4.9.5.1 400 Series 48 V DC performance summary table Flow rates in the table below are based on the following conditions: Pumping water at 20 °C in a 0 bar inlet and discharge pressure application • •...
  • Page 32 The following conditions may influence achievable flow rates: Other power supply voltages • Inlet pressure • Other fluid viscosities • Other tubing materials • Different speeds than 200 rpm • Achievable flow rates should be determined in a user's system through application testing.
  • Page 33 4.9.6 500 Series performance 4.9.6.1 500 Series 48 V DC performance summary table Flow rates in the table below are based on the following conditions: Pumping water at 20 °C in a 0 bar inlet and discharge pressure application • •...
  • Page 34 4.9.6.2 500 Series 48 V DC performance curve The flowrate versus application pressure of a 500 series pumphead under the following conditions is shown in the performance curves in this section.: 48 V DC power supply • Marprene tube • Pumping water at 20 °C •...
  • Page 36 The following conditions may influence achievable flow rates: • Other power supply voltages Other fluid viscosities • • Other tubing materials Different speeds than 220 rpm • • A clockwise direction Achievable flow rates should be determined in a user's system through application testing.
  • Page 37 4.9.7 Physical specification 4.9.7.1 Environmental and operating conditions Name Specification Ambient temperature range 5 °C to 40 °C (41 °F to 104 °F) 80 % up to 31 °C (88 °F), decreasing linearly Humidity (non-condensing) to 50 % at 40 °C (104 °F) Maximum altitude 2,000 m, (6,560 ft) Pollution degree of the intended environment...
  • Page 38 4.9.7.4 Dimensions: 100 Series The dimensions of the product are provided in the illustration and table below: 2.87 2.91 3.85 5.04 2.87 3.50...
  • Page 39 4.9.7.5 Dimensions: 300 Series The 300 series is available in two lengths of motor as identified below: Motor Product code representation Standard NEMA 24 Stepper motor High torque NEMA 24 stepper motor The dimensions of the product are provided in the illustration and table below: Motor Standard NEMA 24 6.30...
  • Page 40 4.9.7.6 Dimensions: 400 Series The dimensions of the product are provided in the illustration and table below: 4.49 4.49 6.57 5.39 3.78 3.82...
  • Page 41 4.9.7.7 Dimensions: 500 series The dimensions of the product are provided in the illustration and table below: 8.35 5.91 5.20 12.52 10.24 6.34 6.18...
  • Page 42 4.9.7.8 Weight: 100 Series with 1 m cables with 3 m cables Drive only (all models) 1.323 1.543 Complete pump (all models) 1.764 1.984 In addition to the power cable, an ADC model is supplied with a control cable NOTE of the same length.
  • Page 43 4.9.7.10 Weight: 400 series with 1 m cables with 3 m cables 2.425 2.646 Drive only (all models) 3.968 4.189 Complete pump (all models) In addition to the power cable, an ADC model is supplied with a control cable NOTE of the same length.
  • Page 44 4.9.8 Electrical power specification The power supply specifications are provided in the table below. Limits Unit Parameter Comment Absolute maximum input V DC voltage range 12 V ±10 % to Operational input voltage 10.8 52.8 V DC 48 V ±10 % range Recommended input voltage V DC...

  • Page 45: Storage

    Storage Storage conditions A DriveSure pump or tubing should be stored in accordance with the information in this table: Name Specification Ambient temperature range - 20 °C to 70 °C (-4 °F to 158 °F) 80 % up to 31 °C (88 °F), decreasing linearly Humidity (non-condensing) to 50 % at 40 °C (104 °F) Conditions...

  • Page 46: Unpacking

    For installation reasons, the 100 series pumps are supplied with the pumphead, mounting plate and drive unit unassembled. A control cable is supplied with a Drivesure ADC pump only. EtherNet/IP and NOTE PROFINET control cables are available as optional accessories.

  • Page 47: Installation Chapter Overview

    2. Installation: Chapter 2 (Electrical power) 3. Installation: Chapter 3 (Remote control) The remote-control chapter is further divided into the following sub chapters: Sub-Chapter 3A (Drivesure ADC) Sub-Chapter 3B (Drivesure En) Sub-Chapter 3C (Drivesure Pn) 4. Installation: Chapter 4 (Local control)

  • Page 48: Installation: Chapter 1 (Physical)

    Installation: Chapter 1 (Physical) Part 1: Chapter installation requirements, specification, and installation 8.1.1 Intended mounting The pump is designed for installation through in a panel to separate the environment of the pumphead from that of the drive unit. The panel is represented by the red outline in the image below.
  • Page 49 8.1.1.2 Surface characteristics The panel which the pump will be mounted to must be: Rigid • Flat • Chemically compatible with the pumped fluid • Capable of supporting the product weight including the full fluid path • Free from excessive vibration •...
  • Page 50 8.1.3 Area around the product 8.1.3.1 Minimum area 100 series The following minimum area provided in the table below is required: Top view Side view Minimum Dimension clearance Comment To install drive, cable connections, and protect cable bend 6.89 radius, 3.94 To install or replace the tubing/fluid path connections 11.81...
  • Page 51 8.1.3.2 Minimum area 300 series The following minimum area provided in the table below is required: Top view Side view Minimum clearance Dimension Comment To install drive, cable connections, and protect cable bend 6.89 radius, 3.94 To install or replace the tubing/fluid path connections 11.81 To install or replace the tubing/fluid path connections 19.69...
  • Page 52 8.1.3.3 Minimum area 400 series The following minimum area provided in the table below is required: Top view Side view Minimum Dimension clearance Comment To install drive, cable connections, and protect cable bend 6.89 radius, 3.94 To allow the pumphead cover to be opened To install or replace the tubing/element fluid path 11.81 connections...
  • Page 53 8.1.3.4 Minimum area 500 series The following minimum area provided in the table below is required: Top view Side view Minimum Dimension clearance Comment To install drive, cable connections, and protect cable bend 7.87 radius, 3.94 To allow the pumphead cover to be opened To install or replace the tubing/element fluid path 11.81 connections...
  • Page 54 8.1.3.5 Access for inspection The pump must be installed allowing access for possible inspection or further installation by other responsible persons prior to operation: Power cable • Control cable • Integrated cover-open sensor cable • Prime switch • USB connection •...
  • Page 55 8.1.4 Panel mounting dimensions (100 Series) 8.1.4.1 Mounting bolt holes (100 Series) The mounting bolt holes must be prepared in the panel prior to pump installation, using the dimensions below.: Unit Dimension 1.89 0.94 0.20...
  • Page 56 8.1.4.2 Panel aperture dimensions for 100 Series The required dimension of the aperture are provided in the image below. The 8 holes at the intersection of C and D ( ) are provided to aid manual cutting of the aperture. Unit Dimension 1.93...
  • Page 57 8.1.5 Panel mounting dimensions (300 Series) 8.1.5.1 Mounting bolt (300 Series) The mounting bolt must be prepared in the panel prior to pump installation, using the dimensions below: Unit Dimension 69.6 2.740 34.8 1.370 69.6 2.740 34.8 1.370 0.20...
  • Page 58 8.1.5.2 Panel aperture dimensions for 300 Series The required dimension of the aperture are provided in the image below. The 8 holes at the intersection of E and F ( ) are provided to aid manual cutting of the aperture. Unit Dimension 2.68...
  • Page 59 8.1.6 Panel mounting dimensions (400 Series) 8.1.6.1 Mounting bolt holes (400 Series) Unit Dimension 3.83 1.93 3.83 1.93 0.177...
  • Page 60 8.1.6.2 Panel aperture dimensions (400 Series) Contact your local Watson-Marlow representative for the 400 series panel aperture dimensions.
  • Page 61 8.1.7 Panel mounting dimensions (500 Series) 8.1.7.1 Mounting bolt and alignment pin holes (500 Series) In addition to mounting bolt holes, the 500 series requires holes for the mounting plate alignment pins. These holes must be prepared in the panel prior to pump installation, using the dimensions below: Unit...
  • Page 62 8.1.7.2 Panel aperture dimensions (500 Series) The required dimension of the aperture is provided in the image below. The 8 holes at the intersection of E and F ( ) are provided to aid manual cutting of the aperture. Unit Dimension 4.17 1.10...
  • Page 63 8.1.8 Specific tools required for chapter installation procedures To complete the installation procedures in this chapter, the following tools are required: 100 Series 300 Series 400 Series 500 Series Torque wrench Torque wrench Torque wrench Torque wrench suitable for 4.6 Nm suitable for 4.6 Nm suitable for 4.6 suitable for 5.5 Nm...

  • Page 64: Part 2: Chapter Installation Procedures

    Part 2: Chapter installation procedures 8.2.1 Chapter pre-installation checklist Carry out the following pre-installation checklist prior to following the installation procedure below to ensure: • All requirements of part 1 of this chapter have been met Panel mounting is ready (aperture, pump mounting holes, alignment pin holes) •...
  • Page 65 8.2.2.1 100 Series mounting 1. Complete the pre-installation checklist provided in the section above 8.2.1. 2. Attach mounting to panel with 4 mounting plate bolts. 3. Check the integrated cover-open sensor cable is not trapped or touching the edge of the aperture.
  • Page 66 8.2.2.2 300 series mounting 1. Complete the pre-installation checklist provided in the section 8.2.1. 2. Pass the controller end of the pump through the aperture in the panel, until the pumphead mounting plate sits against the panel. 3. Install 4 mounting bolts hand tight. 4.
  • Page 67 8.2.2.3 400 series mounting Contact your local Watson-Marlow representative for a procedure on mounting the 400 series.
  • Page 68 8.2.2.4 500 series mounting 1. Complete the pre-installation checklist provided in the section 8.2.1. 2. Pass the controller end of the pump through the aperture in the panel, until the pumphead engages the pre-drilled alignment pin holes. 3. Install the 4 mounting bolts hand tight. 4.

  • Page 69: Installation: Chapter 2 (Electrical Power)

    Installation: Chapter 2 (Electrical power) Part 1: Chapter installation requirements, specification, and information 9.1.1 Electrical power supply requirements The pump requires electrical power by Direct Current (DC) within the following specification: Limits Parameter Units Comment Absolute maximum input V DC voltage range 12 V±10% to Operational input voltage...
  • Page 70 9.1.1.2 Power cable wiring: Polarity The controller does not have polarity protection. The black wire of the Watson-Marlow power cable must only be connected to negative (-) DC voltage. The Watson-Marlow power cable is designed to connect to the controller as illustrated below:...
  • Page 71 9.1.2 External devices 9.1.2.1 Overcurrent protection The DriveSure pump has comprehensive software control of a robust motor drive to auto detect and shut down the pump safely due to overloading, or over-temperature. An external fuse is required, with the following specifications: Power supply Protective 12 to 24 V DC...

  • Page 72: Part 2: Chapter Installation Procedures

    Part 2: Chapter installation procedures 9.3.1 Safety: Power cycling Regular starting and stopping of the pump must be undertaken using control signals. Do not use electrical power as a method of regular starting and stopping of the pump; Electrical power is reserved as a method of stopping the pump in an esmergency only.

  • Page 73: Installation: Chapter 3 Overview (Remote Control)

    Installation: Chapter 3 Overview (Remote Control) The remote-control chapter is split into the following sub-chapters based upon model Sub-Chapter 3A: DriveSure ADC Sub-Chapter 3B: DriveSure En Sub-Chapter 3C: DriveSure Pn Follow the sub-chapter based upon your model.

  • Page 74: Installation: Sub-Chapter 3A (Remote Control: Drivesure Adc)

    Installation: Sub-Chapter 3A (Remote Control: DriveSure ADC) This sub chapter details the remote control of an Drivesure ADC pump 11.1 Part 1: Sub-Chapter installation requirements, specification, and information 11.1.1 Connection and cable specification Item Information Location of control connection Connection on...
  • Page 75 11.1.2 Galvanic isolation The power input 0 V is internally connected to the Analogue control connector 0 V and USB-C 0 V. Avoid inadvertent ground (0 V) loops when connecting controllers or other equipment. Consider galvanic isolation if required. 11.1.3 Inputs and output: Overview The following user interfaces are provided to allow the user to control the operation of the pump with limited status indication.
  • Page 76 11.1.4 Input and output: Limits Do not exceed the input and output limits provided in the table below: Limits Comment Parameter Units IEC 61131-2 Type 3 Digital Input voltage High 10.4 “ Digital Input Voltage Low Digital Input Abs Max voltage Non operational Digital Input current Limit 2.25...
  • Page 77 11.1.5 Status LED (Integrated controller) The controller has a LED light which provides an indication of status and errors. The behaviour of the status LED is explained below: Status LED colour Description No colour (off) No power Green Pumphead cover closed, normal operation Amber Pumphead cover open Flashes...
  • Page 78 11.1.6 Defaults A DriveSure ADC pump is programmed with the following defaults. These defaults can be changed in the Watson-Marlow Connect PC software. See section 16 for more information. Series Max speed (rpm) Min speed (rpm) Current Max input (mA)

  • Page 79: Part 2: Sub-Chapter Installation Procedures

    11.2 Part 2: Sub-Chapter installation procedures 11.2.1 Sub-Chapter pre-installation checklist Prior to installing the control cable carry out the following pre-installation check: Ensure the pump has been installed in accordance with installation chapter 1, 2. • • Ensure all requirements of part 1 of this chapter have been met Ensure the power cable is not damaged •...

  • Page 80: Installation: Sub-Chapter 3B (Remote Control: Drivesure En)

    DCHP Enabled These network parameters can be manually configured or the DHCP disabled (automatic IP address), using either the Watson-Marlow Connect PC software (See Section 16) or network PC software. 12.1.3 EDS File The EDS file may be downloaded from the Watson-Marlow website from the link below: Web address: https://www.wmfts.com/en/literature/other-resources/software-and-devices/...
  • Page 81 12.1.4 Network control connection location The location of the network control cable connection) is provided below: 12.1.5 Network control cable specification A category 5e. shielded ethernet cable, with a male RJ45 connector is required to connect and control a DriveSure En drive. 12.1.6 Status LEDs (control cable connections) The network control cable connections have status LEDs as detailed below.
  • Page 82 12.1.7 Status LEDs (Integrated controller) The controller has LEDs which provide an indication of status and errors. LED number LED function Picture showing LED number LED 1 Module status LED 2 Network status LED 3 Drive status The behaviour of the LEDs is explained below 12.1.7.1 LED 1: Module Status LED Colour...
  • Page 83 12.1.7.3 LED 3: Drive status LED Colour Description No colour (off) No power Green Pumphead cover closed, normal operation Amber Pumphead cover open Flashes Error Over Voltage Under Voltage Over Current Software Stall Over Temperature Warning Over Temperature Shutdown Red, flashing Inverter Vds Overcurrent Inverter Sense Amplifier Overcurrent...
  • Page 84 12.1.8 Network arrangement A DriveSure En pump may be connected in any of the following 3 network arrangements. Star topology Ring topology Line topology The number of pumps connected in the images above may be exceeded...
  • Page 85 12.1.9 Cyclic parameters Name Access Type Description Pump speed is set in Deci RPM. Max speed SetSpeed Write UInt16 depends on model. See, ‘SetSpeedLimit’ Pump speed limit is set in Deci RPM. Max speed depends on model. See table below Series SetSpeedLimit Write...
  • Page 86 Reports the revolution count of the RevolutionCount Read UInt32 pumphead in full rotations Reports the current pump speed based on PumpSpeed Read UInt16 encoder reading SpeedLimit Read UInt16 Reports the current speed limit set point Byte 1: Bit 0 = Motor Stall Error Bit 1 = Motor Speed error Bit 2 = Over Current Error Bit 3 = Over Voltage Error...
  • Page 87 Over current error active. If set to 1, Over OverCurrentError Read Bool current error has occurred. Over voltage error active. If set to 1, Over OverVoltageError Read Bool voltage error has occurred. Cover open. If set to 1, the pump will Guard/Interlock Read Bool...
  • Page 88 Char21 Reports the pump serial number 12.1.12 Defaults A DriveSure En pump is programmed with the following defaults. These defaults can be changed in the Watson-Marlow Connect PC software. See section 16 for more information. Item Default setting Acceleration (rpm/s)

  • Page 89: Part 2: Sub-Chapter Installation Procedures

    12.2 Part 2: Sub-Chapter installation procedures 12.2.1 Chapter pre-installation checklist Prior to installing the control cable carry out the following pre-installation check: Ensure the pump has been installed in accordance with installation chapter 1, 2. • • Ensure all requirements of part 1 of this chapter have been met Ensure the power cable is not damaged •...

  • Page 90: Installation: Sub-Chapter 3C (Remote Control: Drivesure Pn)

    DCHP Disabled These network parameters can be manually configured or the DHCP enabled (automatic IP address), using either the Watson-Marlow Connect PC software (See Section 16) or network PC software. 13.1.3 GSDML File The GSDML file may be downloaded from the Watson-Marlow website from the link below: Web address: https://www.wmfts.com/en/literature/other-resources/software-and-devices/...
  • Page 91 13.1.4 Network control connection location The location of the network control cable connection) is provided below: 13.1.5 Network control cable specification A category 5e. shielded cable PROFINET cable, with a male RJ45 connector is required to connect and control a DriveSure Pn drive. 13.1.6 Status LEDs (control cable connections) The network control cable connections have LEDs which provide indication as detailed below.
  • Page 92 13.1.7 Status LEDs (Integrated controller) The controller has LEDs which provide an indication of status and errors. LED number LED function Picture showing LED number LED 1 Module status LED 2 Network status LED 3 Drive status The behaviour of the LED lights is explained below 13.1.7.1 LED 1: Module Status LED Colour...
  • Page 93 13.1.7.3 LED 3: Drive status LED Colour Description No colour (off) No power Green Pumphead cover closed, normal operation Amber Pumphead cover open Flashes Error Over Voltage Under Voltage Over Current Software Stall Over Temperature Warning Over Temperature Shutdown Red, flashing Inverter Vds Overcurrent Inverter Sense Amplifier Overcurrent...
  • Page 94 13.1.8 Network arrangement A DriveSure Pn pump may be connected in any of the following 3 network arrangements. Star topology Ring topology Line topology The number of pumps connected in the images above may be exceeded...
  • Page 95 13.1.9 PROFINET cycle time Minimum device interval 32 ms 13.1.10 Pump details and set up Name Access Type Description Pump head Read UInt8 Displays the currently selected pump head. See PumpHead enumeration table PumpModel Read UInt8 Unused (Enum) 13.1.11 Pump status Name Access Type...
  • Page 96 13.1.12 Pump control Name Access Type Description Set pump speed Write UInt16 Pump speed is set in Deci RPM. Max speed (deciRPM) depends on model. See ‘set pump speed limit’ Set pump speed Write UInt16 Pump speed limit is set in Deci RPM. Max speed limit (deciRPM) depends on model see table below Series...
  • Page 97 13.1.13 Errors and warnings Name Access Type Description Error bitfield Read Bit 0 = Unused byte 1 Bit 1 = Motor Stall error active. If set to 1, a Motor Stall Error has occurred. Bit 2 = Motor Speed error. If set to 1, Motor Speed Error has occurred Bit 3 = Over current error active.
  • Page 98 Char21 Read the pump serial number 13.1.16 Defaults A DriveSure Pn pump is programmed with the following defaults. These defaults can be changed in the Watson-Marlow Connect PC software. See section 16 for more information. Item Default setting Acceleration (rpm/s)

  • Page 99: Part 2: Sub-Chapter Installation Procedures

    13.2 Part 2: Sub-Chapter installation procedures 13.2.1 Sub-Chapter pre-installation checklist Prior to installing the control cable carry out the following pre-installation check: Ensure the pump has been installed in accordance with installation chapter 1, 2. • • Ensure all requirements of part 1 of this chapter have been met. Ensure the power cable is not damaged.

  • Page 100: Installation: Chapter 4 (Local Control)

    Installation: Chapter 4 (Local control) The information in this chapter covers the following • Integrated cover-open sensor Prime switch connection • 14.1 Part 1: Chapter installation requirements, specification, and information 14.1.1 Integrated cover-open sensor The integrated cover-open sensor will stop the pump, if the pumphead cover is opened during operation.
  • Page 101 14.1.1.1 Connection The integrated cover-open sensor cable connection is a restricted connection by Watson- Marlow. For this reason, no connection specification or wiring information is provided. This connection must not be tampered with. Item Specification Connector location...
  • Page 102 14.1.2 Prime switch connection A prime switch connection is provided to allow the pump to run at a set speed while a switch is activated, such as for priming of the pump. 14.1.2.1 Connection and cable specification Item Specification Connection on controller JST 2W B02B-PASK-1 JST 2W PAP-02V-S housing with SPHD-002T-P0.5 Crimp Connection required on cable...

  • Page 103: Part 2: Chapter Installation Procedures

    14.2 Part 2: Chapter installation procedures Prior to the installation of local control carry out the following pre-installation check: Ensure the pump has been installed in accordance with installation chapter 1, 2, and 3. • Ensure all requirements of part 1 of this chapter have been met. •...
  • Page 104 14.2.1.1 Testing the integrated cover-open sensor During the installation sequence, the operation of the integrated cover-open sensor must be tested. This is undertaken as follows: With the pump powered up and operating: 1. Open the cover in accordance with the table below 100 Series, 300 Series and 400 Series 500 Series Lift the cover...
  • Page 105 14.2.2 Prime switch connection 14.2.2.1 Set up The prime speed can be set up using WM Connect PC software. Network software may also be used for Pn and En models using the network parameters. 14.2.2.2 Procedure: Connect the prime switch If a prime switch connection will be used, carry out the following procedure to connect to the pump: 1.

  • Page 106: Installation: Chapter 5 (Fluid Path)

    Part 1: Chapter installation requirements, specification, and information A Watson-Marlow pump should be installed into a fluid path system with specific ancillary devices to ensure safe operation. These requirements are detailed in the sections below. All devices, connections or pipework must be: Chemically compatible with the pumped fluid •...
  • Page 107 15.1.3 Isolation and drain valves Isolation and drain valves must be installed in the fluid path in the following scenarios: Where it is not practical to drain the entire fluid path during: • Pumphead tubing or element replacement Where procedures require the pump to be removed from service, such as due to a fault The pump will act like a valve when stopped, preventing fluid from flowing through the •...

  • Page 108: Part 2: Chapter Installation Procedures

    15.2 Part 2: Chapter installation procedures 15.2.1 Chapter pre-installation checklist Prior to installing the fluid path carry out the following pre-installation check to ensure: Pump has been installed in accordance with installation chapter 1, 2, 3, and 4. • • All requirements of part 1 of this chapter have been met.
  • Page 109 15.2.2.1 100 Series pumphead tube clamp settings Prior to installation of tubing, the tubing clamp setting must be correctly set. The tubing clamps can be adjusted to accommodate 1.6 mm wall tubing in sizes from 0.5 mm bore to 4.8 mm bore. Tube Bore 0.5 mm 0.8 mm...
  • Page 110 6. Maintain the angled downward pressure and push away from the front of the pumphead so the lower tube holder moves towards the back of the pumphead into its new position. 7. Release pressure, and check that the jaw rises into its correct alignment as shown below. 8.
  • Page 111 7. Release pressure, and check that the jaw rises into its correct alignment as shown below. 8. If it does not, repeat the procedure, being sure to maintain downward pressure until release. 9. Adjust the tube holder on the other side of pumphead in the same way.
  • Page 112 15.2.2.2 100 Series pumphead first time tube installation 1. Isolate pump from electrical power supply. 2. Fully open the flip top cover. 3. Ensure the tube clamps are correctly set for size of tube. 4. Place tube between rotor rollers and track and press against inner wall. 5.
  • Page 113 15.2.2.3 300 Series pumphead tube clamp setting 300 series pumpheads with adjustable tube clamps require setting prior to installation of the tubing. For the fixed clamp versions this is not necessary. The tube clamps are located on each side of the pumphead. The location and description of the individual items is provided below: Item Description...
  • Page 114 To set or adjust the tube clamp. Isolate pump from electrical power supply. Fully open the flip top cover. 3. Ensure that the arrow on slider aligns with the line on body. Rotate adjus�ng wheel on the clamp assembly so that the required tube wall thickness aligns with the required tube bore size.
  • Page 115 15.2.2.4 300 Series pumphead first time tube installation 1. Isolate the pump from the electrical power supply. 2. Fully open the flip top cover. 3. Ensure that tube clamps are correctly set for size of tube. 4. Place tube between rotor rollers and track (ensure it is pressed against inner wall). 5.
  • Page 116 8. Bring the pump into service, checking for any leaks from fluid path connections. 9. If using Marprene or Bioprene, retention the tubing after the first 30 minutes of operation, as the tube may grow in length during this bedding in time. Repeat all previous steps in this procedure to re-tension the tube.
  • Page 117 15.2.2.5 400 Series pumphead tube clamp setting RXMD pumpheads do not have adjustable tube clamps. Proceed to the first-time tube installation procedure. (Section 15.2.2.8)
  • Page 118 15.2.2.6 400 Series pumphead first time tube installation Isolate pump from electrical power supply. Fully open the flip top cover. Ensure the correct tubing size for the tube clamps for the tube clamps will be installed. Place tube between rotor rollers and track, ensuring that tubing is seated closing the cover Check that tube is not twisted or stretched and is inside the tube clamps.
  • Page 119 15.2.2.7 500 Series tube clamp adjustments R and R2 The pumpheads are fitted with spring-loaded tube clamps which must grip the tubing tightly enough to stop it moving in and out of the pumphead but must not over-squeeze the tube and throttle fluid flow.
  • Page 120 15.2.2.8 500 Series tube installation R and R2 1. Isolate the pump from the electrical power supply. 2. Unlock the pumphead cover by turning the cover fastener ¼ turn anticlockwise with a flat-head screwdriver. 3. Open the cover to its full extent to create maximum clearance for the tube ports. 4.
  • Page 121 6. Open the lower spring-loaded tube clamp and locate tubing, with the first 225mm length mark aligned to the inside face of the spring-loaded part of the tube clamp. Release the clamp. 7. Disengage the rotor clutch by fully depressing the yellow clutch button on the side of the rotor hub and turning the hub a few degrees while the clutch button is still depressed.
  • Page 122 10. Ensure that the second 225 mm mark is adjacent to the inner edge of the upper tube clamp. Open the upper spring-loaded tube clamp and locate the tubing into it, making sure there is no residual twist in the tubing, and that the tube sits centrally between the tube guide rollers.
  • Page 123 15.2.2.9 500 Series tube element installation REL and REM Tubing elements do not require tube clamp adjustment prior to the installation of the element. 1. Isolate the pump from electrical power. 2. Unlock the pumphead cover by turning the cover fastener ¼ turn anticlockwise with a flat-head screwdriver.
  • Page 124 6. Feed the tubing element around the pumphead track, turning the rotor, as necessary. 7. Place the opposite connector end of the element into the top housing. Making sure the element is not twisted and sits centrally between the rollers. 8.

  • Page 125: Watson-Marlow Connect Pc Software

    16.2 Part 2: Procedures 16.2.1 Pre-procedure checklist Prior to use of Watson-Marlow Connect PC software carry out the following check to ensure: The pump has been installed in accordance with installation Chapter 1 and 2. • All requirements of part 1 of this section have been met.
  • Page 126 16.2.2 Procedure: Connect to WM Connect Connect the pump to WM Connect using the following procedure Complete the pre-installation checklist provided in the previous section (16.2.1) Open the WM Connect PC software on the computer. You should see an animated version of the image below as the software looks for a pump.
  • Page 127 Watson-Marlow Connect can be used for optimisation. Contact your local Watson-Marlow representative for more information. 16.2.4 Using WM Connect for troubleshooting Watson-Marlow Connect will provide an indication of the type of fault which is communicated by the network or indicated by ADC. Contact your local Watson-Marlow representative for more information.

  • Page 128: Operation

    Operation This section provides guidance to assist a responsible person with the preparation of operator instructions. A responsible person must produce final safety information and instructions (installation, operation, and maintenance), for the final end user and operator of the piece of equipment into which a DriveSure pump will be integrated.

  • Page 129: Safety

    17.2 Safety 17.2.1 Hazards that may occur during operation The following hazards may occur during operation of the pump. 17.2.1.1 Rotating parts CAUTION Do not open the pumphead cover to stop a pump which is rotating. The pump must be stopped or started using the control system. In an emergency—stop the pump using the electrical power isolation switch.
  • Page 130 17.2.1.4 Dry running The pump can be run dry for short time periods, such as during priming (air bubbles) or when there is fluid with pockets of gas. NOTICE Risk of damage to the pump or pumphead. The pumphead is not designed to be run dry for extended periods of time.

  • Page 131: Cleaning

    Cleaning 18.1.1 Overview Watson-Marlow confirm that fresh water is compatible with all exposed pump surfaces. No other cleaning agents or chemicals are approved for use. A responsible person must: Carry out a risk assessment to approve fresh water as a suitable cleaning agent.

  • Page 132: Maintenance

    USB-C cable. The power adapter in the cable pack does not include a power cable for the AC adapter power connection. Drivesure ADC pump is supplied with a control cable, which is available as a NOTE 3 spare part. A Drivesure En, or Pn pumps is not supplied with a control cable,...

  • Page 133: Electrical Maintenance

    There are no replaceable or serviceable parts within the drive (motor, gearbox, and controller). If the pump drive is damaged remove the pump from service and contact your Watson-Marlow representative to discuss how the pump can be repaired or replaced.

  • Page 134: Pumphead Maintenance

    The peristaltic tubing used in the pumphead is a key consumable item. It is not possible for Watson-Marlow to predict the precise life of the tubing due to multiple factors such as speed, chemical compatibility, and pressure amongst other factors.
  • Page 135 19.3.2.1 100 series: Replacing the peristaltic tubing 1. Stop the pump. 2. Isolate the pump from electrical power. 3. Drain down and disconnect the fluid path in accordance with your organisation’s procedure. 4. Fully open the flip top cover. 5. Ensure that tube clamps are correctly set for size of tube. 6.
  • Page 136 19.3.2.2 300 series: Replacing the peristaltic tubing 1. Stop the pump. 2. Isolate the pump from electrical power. 3. Drain down and disconnect the fluid path in accordance with your organisation’s procedure. 4. Fully open the flip top cover. 5. Ensure that tube clamps are correctly set for size of tube. 6.
  • Page 137 19.3.2.3 400 series: Replacing the peristaltic tubing Stop the pump Isolate pump from electrical power supply. Drain down and disconnect fluid path in accordance with your organisation’s procedure. Fully open flip top cover. Ensure the correct tubing size for the tube clamps will be installed. Place tube between rotor rollers and track, ensuring that tubing is seated before closing cover.
  • Page 138 19.3.2.4 500 Series tube replacement (R and R2) 1. Stop the pump. 2. Isolate the pump from electrical power. 3. Drain down the fluid path in accordance with your organisation's procedure. 4. Disconnect the peristatic tubing from the fluid path, in accordance with your organisation's procedure.
  • Page 139 13. Mark a 225 mm length onto the section of the tubing which is to be located into the pumphead. 14. Open the lower spring-loaded tube clamp and locate tubing, with the first 225 mm length mark aligned to the inside face of the spring-loaded part of the tube clamp. Release the clamp.
  • Page 140 17. Ensure that the second 225 mm mark is adjacent to the inner edge of the upper tube clamp. Open the upper spring-loaded tube clamp and locate the tubing into it, making sure there is no residual twist in the tubing, and that the tube sits centrally between the tube guide rollers.
  • Page 141 20. Reconnect the peristatic tubing to the fluid path in accordance with your organisation’s procedure. 21. Bring the pump back into service, checking for any leaks from fluid path connections. 22. If using Marprene or Bioprene, retention the tubing after the first 30 minutes of operation, as the tube may grow in length during this bedding in time.
  • Page 142 19.3.2.5 500 Series tube element replacement – REL and REM pumpheads 1. Isolate the pump from electrical power. 2. Drain down the fluid path in accordance with your organisation’s procedure. 3. Disconnect the peristatic tubing from the fluid path, in accordance with your organisation’s procedure.
  • Page 143 9. Place the opposite connector end of the element into the top housing. Making sure the element is not twisted and sits centrally between the rollers. 10. Close the cover, pushing it fully home until the latch engages. 11. Connect the peristatic tubing to the fluid path in accordance with your organisation’s procedure.
  • Page 144 Follow the procedures below to replace entire pumpheads. If a different pumphead than the original pumphead is required, contact your local Watson-Marlow representative for advice on what pumphead may be installed, and programming of the new pumphead to the drive.
  • Page 145 400 series pumphead 400 series pumpheads are not replaceable. If the RXMD pumphead requires replacement, remove the pump from service and contact your Watson-Marlow representative to discuss how the pump can be repaired or replaced. Do not attempt to repair or replace the RXMD pumphead.
  • Page 146 19.3.3.4 500 series pumphead 1. Isolate pump from power supply. 2. Unlock the pumphead cover by turning the cover fastener ¼ turn anticlockwise. 3. Remove rotor hub by lifting dust cover and removing the securing fastener. Remove the 4 securing fasteners. 5.
  • Page 147 6. Secure replacement pumphead to mounting plate with 4 retaining fasteners. 7. Attach rotor hub by lifting dust cover and installing securing fastener. 8. Close the pumphead cover and lock by turning the cover fastener ¼ turn clockwise...

  • Page 148: Errors, Breakdown, And Troubleshooting

    • An ADC Variant cannot report a precise error from the list above, only indicate than an error exists. The precise error will need to be determined by connecting a DriveSure ADC model to the WM Connect PC software. 20.2...

  • Page 149: Breakdown

    20.3 Breakdown 20.3.1 Tubing/Element end of life Peristaltic tubing or element will reach its end of life due to: Wear—The tubing or element has reached its normal end of life point due to wear. • • Overpressure—As a result of being subjected to a pressure greater than the maximum rating of the tubing or element •...

  • Page 150: Troubleshooting

    • Change tube material for the pumphead Reduce discharge pressure • Contact your local Watson-Marlow for information on how maximum speeds are reduced due to power supply voltage or torque (tubing material/pressure) Inlet pressure too low Increase fluid path bore •...
  • Page 151 Problem Possible cause Solution Short tube life Chemical in-compatibility Check chemical compatibility of pumped fluid with tubing or element material Pump speed too high Reduce pump speed. The same flowrates at lower speeds may be achieved by using a larger tube or element bore Discharge pressure too Increase fluid path bore •...

  • Page 152: Technical Support

    Should you be unable to resolve the error or breakdown, or have another query please contact us your Watson-Marlow representative for technical support. 20.5.1 Manufacturer This product is manufactured by Watson-Marlow. For guidance or support of this product please contact: Watson-Marlow Limited...

  • Page 153: Warranty

    Watson-Marlow’s sole responsibility and the customer’s exclusive remedy for any claim arising out of the purchase of any product from Watson-Marlow is, at Watson Marlow’s option: repair, replacement, or credit, where applicable. Unless otherwise agreed in writing, the foregoing warranty is limited to the country in which the product is sold.
  • Page 154 Products must be returned by pre-arrangement to Watson-Marlow, or a Watson- Marlow approved service centre. • All repairs or modifications must have been made by Watson-Marlow Limited, or a Watson-Marlow approved service centre or with the express permission in writing of Watson-Marlow, signed by a manager or director of Watson-Marlow.

  • Page 155: Returning Products

    You are required to complete and return a decontamination declaration stating all fluids that have been in contact with the equipment being returned to us. On receipt of the declaration, a Returns Authorisation Number will be issued. Watson-Marlow reserves the right to quarantine or refuse any equipment that is not displaying a Returns Authorisation Number.

  • Page 156: Chemical Compatibility

    The following abbreviations may be used in this section: Abbreviation Full name Materials of Construction Not Applicable Watson-Marlow Chemical Compatibility Guide WMCCG 21.2 Overview Ensuring chemical compatibility is a requirement to determine if use of the product is within the definition of Intended Use (see section 4.3).

  • Page 157: Materials Of Construction

    21.3 Materials of construction 21.3.1 Abbreviations (sub section) The following abbreviations may be used in this section: Abbreviation Full name Acrylonitrile butadiene styrene ePTFE Expanded Polytetrafluoroethylene PARA Polyacrylamide Polybutylene Terephthalate Polycarbonate Polyphenylene sulphide Polytetrafluoroethylene PTFE Polyvinylchloride PVDF Polyvinylidene difluoride SEBS Styrene-ethylene-butylene styrene...
  • Page 158 21.3.2 Identification of item groups Materials of construction are grouped according to the picture and table below: 100 Series 300 Series 400 Series 500 Series Item group number Item group name Fluid path tubing/pipework Fluid path connection Peristaltic tubing (or element) Pumphead Pumphead mounting plate assembly Drive...
  • Page 159 520REL and 520REM pumpheads, have PVDF fluid connectors built into the element. 21.3.3.3 Item group 3: Fluid path tubing/pipework The fluid path tubing or pipework may be single or multi material item. For Watson-Marlow supplied product contact your local Watson-Marlow representative to discuss the materials of construction of this item group.
  • Page 160 21.3.3.4 Item group 4: Pumphead Subcomponent Material name 100 Series 300 Series 400 Series 500 Series Pumphead body Grilamid Glass filled Anodised Acetal assembly PA12 polypropylene Aluminium PARA PARA (IXEF) Aluminium (IXEF) Stainless steel Aluminium alloy Brass Pumphead rotor PARA Electroless nickel Anodised assembly...
  • Page 161 21.3.3.5 Item group 5: Pumphead mounting plate assembly Subcomponent Material of construction name 100 Series 300 Series 400 Series 500 Series Mounting plate PARA PARA Aluminium PARA (Halogen free, (Halogen (Halogen UL94 V-0 rated) free, UL94 V- free, UL94 V-0 0 rated) rated) Mounting plate...
  • Page 162 21.3.3.6 Item group 6: Drive Subcomponent Material Subgroup name 100 Series 300 Series 400 Series 500 Series Motor Motor endcaps Aluminium Plasma nitride coated Driveshaft stainless steel Gearbox Gearbox casing Aluminium Driveshaft Stainless steel Driveshaft seal Nitrile Controller ABS/PC, Aluminium Housing (Rear) Housing (Front) Aluminium...

  • Page 163: Procedure To Check Chemical Compatibility

    4 (pumphead), item group 5 (pumphead mounting plate assembly 2. Determine chemical compatibility of the materials of construction identified in Step 1, using Step 2A and 2B: 2A. For products with a Watson-Marlow product code, use the Watson-Marlow chemical compatibility guide: https://www.wmfts.com/en/support/chemical- compatibility-guide/ For tubing and elements, use the tubing name.

  • Page 164: Compliance

    Compliance 22.1 Compliance marking 22.1.1 Location of compliance marking The product is marked to demonstrate compliance. These markings may be identified on the product in the location, illustrated by the picture below: 22.1.2 Description of compliance marking Compliance mark Description Complies with the applicable marking regulations, listed on the Declaration of Incorporation (see section 22.3).

  • Page 165: Certification And Declaration

    22.2 Certification and declaration...

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