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KTM 450 SX-F 2023 Setup Instructions
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KTM 450 SX-F 2023 Setup Instructions

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SETUP INSTRUCTIONS
2023
450 SX‑F
450 XC-F
450 SX-F FACTORY EDITION
Art. no. 3214730en

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Summary of Contents for KTM 450 SX-F 2023

  • Page 1 SETUP INSTRUCTIONS 2023 450 SX‑F 450 XC-F 450 SX-F FACTORY EDITION Art. no. 3214730en...
  • Page 3 KTM Sportmotorcycle accepts no liability for delivery options, devi- ations from figures and descriptions, as well as misprints and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 Remove the front wheel. ( p. 11) V02693-01 – Mount the brake disc guard. Info Read the accompanying KTM PowerParts instructions. Align the brake disc guard so that the distances are the same size. – Install the front wheel. ( p.
  • Page 7 SETUP 2 – Position the controls on the right half of the handlebar. Guideline Screw, throttle grip 5 Nm (3.7 lbf ft) F03860-01 – Position the controls on the left handlebar half. Guideline Screw, fixed 5 Nm (3.7 lbf ft) grip Loctite ®...
  • Page 8 Route the cables without tension and secure with the cable ties. – Install the start number plate. ( p. 15) F03861-01 – Mount the handlebar cushion. F03862-01 (450 SX‑F FACTORY EDITION US) – Mount the Factory‑Start. Info Read the accompanying KTM PowerParts instruc- tions. F03868-01...
  • Page 9 SETUP 2 – Position the new footrest and pin. Info Only insert the pin to the extent that the spring can still be mounted. G05582-10 – Position spring as shown. Spring engages in area I00079-11 – Apply pressure to the spring with your thumb. –...
  • Page 10 I00083-11 Info The first charging process may take longer with a new 12-V battery. – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. –...
  • Page 11 SETUP 2 Info Transport mode must be deactivated to be able to start the motorcycle.
  • Page 12 3 ARBEITEN Removing the motorcycle from the lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking. Significant damage may be caused if the vehicle rolls away or falls over. The components for parking the vehicle are designed only for the weight of the vehicle. –...
  • Page 13 ARBEITEN 3 Lift stand (78129955100) Neither wheel is in contact with the ground. (XC‑F US) – Fold in the side stand and raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground. –...
  • Page 14 3 ARBEITEN – Remove spacers H00934-10 (450 SX‑F FACTORY EDITION US) – Manually press the brake caliper toward the brake disc to push back the brake pistons. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pistons.
  • Page 15 ARBEITEN 3 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. (All standard models) –...
  • Page 16 3 ARBEITEN – Position the brake disc guard. F03724-01 – Mount and tighten screw Guideline Screw, front wheel M20x1.5 35 Nm spindle (25.8 lbf ft) – Operate the hand brake lever several times until the brake linings are seated correctly against the brake disc. –...
  • Page 17 ARBEITEN 3 Removing the start number plate – Remove screw – Unhook the start number plate from the brake line and remove S05336-10 Installing the start number plate – Position the brake line in holders on the start number plate. –...
  • Page 18 3 ARBEITEN Mounting the seat – Attach the seat to the collar bushings at the front and simulta- neously push it back. The holding lugs engage in the recesses at the back. – Make sure the seat is latched in place correctly. S05391-10 –...
  • Page 19 ARBEITEN 3 3.11 Charging the 12-V battery Warning Risk of injury 12 V batteries contain harmful substances. – Keep 12 V batteries out of the reach of children. – Keep sparks and open flames away from 12 V batteries. – Only charge 12 V batteries in well-ventilated rooms. –...
  • Page 20 3 ARBEITEN Info Follow the instructions of the charger and the manual. – Disconnect the battery charger after charging the 12-V battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 3 months regularly when the motorcy- cle is not being used Finishing work...
  • Page 21 ARBEITEN 3 Finishing work – Mount the seat. ( p. 16) 3.14 Opening the fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 22 3 ARBEITEN 3.15 Closing the fuel tank filler cap (all SX‑F models) – Mount fuel tank filler cap and turn it clockwise until the fuel tank is tightly closed. Info Route fuel tank breather hose without kinks. S05373-11 (XC‑F US) –...
  • Page 23 ARBEITEN 3 Note Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to enter the groundwater, the soil, or the sewage system. – Switch off the engine. – Open the fuel tank filler cap. ( p.

  • Page 24: Technical Data

    4 TECHNICAL DATA Anzugsdrehmomente Fahrwerk EJOT PT Screw, air filter box cover ® K60x20-Z 3 Nm (2.2 lbf ft) EJOT PT Screw, air filter box, on subframe ® K60x20AL 5 Nm (3.7 lbf ft) EJOT PT ® Screw, combination switch K50x18 T20 2 Nm (1.5 lbf ft) Screw, fuel pump on fuel tank...
  • Page 25 TECHNICAL DATA 4 Screw, rear brake disc 14 Nm (10.3 lbf ft) Loctite ® 243™ Screw, seat fixing 8 Nm (5.9 lbf ft) Screw, starter cable to starter relay 6 Nm (4.4 lbf ft) Screw, throttle grip 5 Nm (3.7 lbf ft) Brake lever stop nut 20 Nm (14.8 lbf ft) Nut, rear sprocket screw...
  • Page 26 5 SUBSTANCES Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).

  • Page 27: Auxiliary Substances

    AUXILIARY SUBSTANCES 6 Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000...
  • Page 28 *3214730en* 3214730en 19.04.2023 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...

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