Rendamax R1000 Series Operating Manual
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Rendamax R1000 Series Operating Manual

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RENDAMAX R1000 Series
Operating Manual
authorized technicians only
Istruzioni d'uso (Italian market)
solo per tecnici autorizzati
Betriebsanleitung
für die autorisierte Fachkraft
Руководство по монтажу и
эксплуатации
только для авторизованных технических
специалистов
Manual de uso
solo para técnicos autorizados
Priročnik za uporabo
samo za pooblaščeno tehnično osebje
Εγχειρίδιο λειτουργίας
μόνο για εξουσιοδοτημένους τεχνικούς
www.rendamax.com
9X.51.31.03 / 08.23
1

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  • Page 1 RENDAMAX R1000 Series Operating Manual authorized technicians only Istruzioni d’uso (Italian market) solo per tecnici autorizzati Betriebsanleitung für die autorisierte Fachkraft Руководство по монтажу и эксплуатации только для авторизованных технических специалистов Manual de uso solo para técnicos autorizados Priročnik za uporabo samo za pooblaščeno tehnično osebje...

  • Page 2: Table Of Contents

    Table of contents Safety regulations General regulations ............ Intended use .............. Standards and regulations ......... Product description Functional description - R1000 SERIES ....Hydraulic circuit diagram ..........Technical data / ERP data .......... Dimensions ..............9-10 Delivery scope Standard version / Accessories ........

  • Page 3: Safety Regulations General Regulations

    Safety regulations General regulations Intended use Standards and regulations General regulations – Part 1: General requirements and Regulations 2016 (S.I. 2016 No This document contains important tests 1101, as amended) information with regard to safety and EN 15502-2 Electromagnetic Compatibility reliability of the installation, its commis- Requirements for gas-fired systems Regulations 2016 (S.I.

  • Page 4: Product Description Functional Description - R1000 Series

    Product description R1000 Series...
  • Page 5 Product description R1000 Series Legend: Product description RPM of the fan, and with that the boiler heat exchanger 1 (see table) The R1000 is a condensing performance via the gas armature. heat exchanger 2 (see table) and modulating gas boiler with one or...

  • Page 6: Hydraulic Circuit Diagram

    Product description R1000 hydraulic circuit diagram Burner B Burner A Legend: 8 venturi T1 flow sensor 1 heat exchanger 1 = burner A 2 heat exchanger 2 = burner B 9 automatic air vent T1a secondary flow sensor 3 ignition 10 circulation pump T2 return sensor P1 water pressure sensor...
  • Page 7 Product description Technical data Type R1000 R0060 R0070 R0100 R0120 R0140 R0170 R0200 Permit CE0063CT3449 Category GB: II2H3P Heat exchanger type iConXL1 iConXL1 iConXL2 iConXL1 iConXL1 iConXL1 iConXL2 iConXL1 iConXL1 iConXL2 iConXL2 Output Full load 80/60°C 56,9 65,4 90,2 110,8 130,5 155,5 180,3...

  • Page 8: Technical Data / Erp Data

    Product description Technical data ErP data Type R1000 ErP data according to 2010/30/EU and 811/2013/EU Seasonal room-heating energy efficiency class Nominal heat output (kW) Seasonal room-heating energy efficiency class η Annual energy consumption (GJ) Noise output level, inside (dB) At rated heat output and high-temperature regime (80/60°C) P4 (kW) 56,9 65,3...

  • Page 9: Dimensions

    Product description Dimensions of R1000 single engine C1 / C2 A A1 Type R1000 60-70 Boiler connections Boiler height 1100 1100 Type R1000 60-70 Boiler height with flue connection 1185 1185 Flue connection concentric 100/150* 100/150* Boiler width Flue gas connection parallel C1 / C2 Boiler depth Air supply connection parallel...
  • Page 10 Product description Dimensions of R1000 double engine C1 / C2 A A1 Type R1000 120-140 170-200 Boiler connections Boiler height 1100 1100 Type R1000 120-140 170-200 Boiler height with flue connection 1185 1185 Flue connection concentric 100/150* Boiler width Flue gas connection parallel C1 / C2 Boiler depth Air supply connection parallel...

  • Page 11: Delivery Scope Standard Version / Accessories

    DN100 (depending on cascade output). Rendamax supplies low Position safety valve: loss header versions, which are If original Rendamax valve sets or connection sets are used, the safety suitable for a maximum output of valve must be placed in the return 1600kW.

  • Page 12: Cascade

    Product description R1000 Cascade 2140 1440 Legend: Cascade possibilities 1. Air supply The Rendamax R1000 cascade 2. Flue/Air supply can be mounted in 2 ways: 3. Cascade manager Floor-standing in line Accessories: All boilers standing alongside one 4. Gas isolation valve another.

  • Page 13: Cascade Exampless

    Product description R1000 Cascade examples floor standing in line R1000 2 boilers floor standing in line R1000 3 boilers floor standing in line 1139 1440 1440 2140 R1000 5 boilers floor standing in line 3540 R1000 8 boilers floor standing in line 7488...
  • Page 14 Product description R1000 Cascade examples floor standing back-to-back R1000 3 boilers floor standing back-to-back R1000 4 boilers floor standing back-to-back 1437 1880 1440 R1000 6 boilers floor standing back-to-back 2140 2140 R1000 8 boilers floor standing back-to-back 4686 4686...

  • Page 15: Cascade Accessories

    Product description R1000 Cascade accessories FG codes Description Single Boiler Cascade Cascade Power size 60/70 120/140 in line 3590311 AIR INLET COVER 100MM 60-140 3590312 AIR INLET COVER 130MM 170-200 3905101 MIN. GAS PRESSURE SWITCH - BOILER 3905102 MIN. GAS PRESSURE SWITCH - CASCADE 0-1600 3905103 ROOM FAN + EXT.
  • Page 16 Product description R1000 Cascade accessories FG codes Description Single Boiler Cascade Cascade Power size 60/70 120/140 in line 3905197 CASCADE PHE Connection kit 0-1600 3905265 CASCADE PHE Connection kit DN100 0-1600 3905198 CASCADE FLUE KIT DN150 LINE 3905199 FLUE SIPHON SET DN150 3905200 CASCADE FLUE KIT DN200 LINE 3905201...
  • Page 17 Product description R1000 Cascade accessories FG codes Description Single Boiler Cascade Cascade Power size 60/70 120/140 in line 3905259 FLUE WALL TERMINAL PP CONC 100/150MM 3905260 FLUE ADAPTER PAR - CONC 100/100-100/150 3905261 ADAPTOR Ø100-110 FLUE/AIR 3905262 FLUE EXPANDER 130-150MM 3905263 FLUE EXPANDER 130-200MM 3905264...

  • Page 18: Installation Boiler Transport

    Installation Boiler transport The R1000 is a fully equipped compact The boiler can be moved using a Handling and carrying precautions: boiler, which has been pre-set and fork-lift or pallet truck.Unpacking Wear protective clothing and gloves tested at the factory. instructions are printed on the to protect from any sharp edges.

  • Page 19: Installation Connections

    (filled) installation. Wheels can be adjusted +/-10mm to If you have opted to build the hydraulic compensate eventual floor irregularity. part yourself, then Rendamax recommends using “Connection set The Rendamax R1000 cascade R1000 as single boiler” for each boiler.

  • Page 20: Hydraulics Circulation Pumps

    Installation Hydraulics Circulation pumps Pump head diagram, boiler type 60 – 70 Pump head diagram, boiler type 120 – 140 Pump head diagram, boiler type 100 Pump head diagram, boiler type 170 – 200 Boiler type Pump type Circulating water volume boiler Residual head /h - l/min) O - kPa)

  • Page 21: Cascade Floor Standing In Line

    Installation Cascade floor standing in line Collector assembly 6-7-8 6. Place the flow water collectors in the upper recess. 7. Place the return water collectors in the middle recess. Couple the water lines using the supplied DN100 gaskets, M16 bolts, spring washers and nuts.

  • Page 22: Cascade Floor Standing Back-To-Back

    Installation Additional cascade floor standing 5. Fit the upper beam on the upper brackets using the supplied M8 bolts, spring washers and nut. Attention: once in the correct and final position, the floor standing rack has to be fixed on the ground. Collector assembly 6.

  • Page 23: Connecting The Boiler

    The boiler is supplied with a 3 and 6 bar safety valve. Rendamax recommend fitting the 6 bar safety valve due to the control settings shutting the boiler off at 6 bar.

  • Page 24: Cascade Accessories

    Installation Cascade accessories The pipe work headers are available in the dimension DN100 and are connected to one another by the flange couplings and gaskets, M12 or M16x55 bolts, spring washers and nuts. The low loss header and the complete installation can then be connected to it.

  • Page 25: Single Boiler External

    Installation Accessories Single boiler external 1x R1000 boiler Necessary articles 1. Low loss header for 1 boiler Low loss header (included) fixation braket (included) air vent (included) 1. Low loss header insulation 1. Boiler connection set for single boiler 1. Common flow sensor 10kOhm T10 G 3/8"...

  • Page 26: Dimensions Headers, Low Loss Headers And Bends

    Installation Cascade accessories Dimensions headers, low loss headers and bends Dimensions low loss header DN100 until 1000kW Dimensions pipe headers DN100 G1/2” G3/8” DN100 Dimensions bend DN100 G1” DN65: 133 DN100: 197 DN100 DN100 DN100 DN65 DN100 Dimensions low loss header DN100 until 1600kW 349±6 350 x 8 DN150...

  • Page 27: Water And Hydraulic System

    Rendamax The central heating installation must requirements (see Table 1). be de-aerated properly, before it is If anything should not be clear, or in taken into operation.

  • Page 28: System Water Additives

    Installation System water additives The system water additives, which are In case of a wrong use, and if the listed in the table, have been released maximum concentration quantities are by the manufacturer and take into exceeded, then the guarantee for all consideration the indicated dosage components that come in contact with quantities.

  • Page 29: Expansion Vessel

    Expansion vessel Expansion vessel Expansion DHW cylinder circuit Position safety valve: If original Rendamax valve sets or The CH-installation has to be fitted with When applying a DHW cylinder connection sets are used, the safety an expansion vessel. The expansion...

  • Page 30: Gas Line

    Installation Gas line The gas line leading to the installation For correct functioning of the boilers, it has to be calculated to the maximum is necessary that the gas dynamic inlet capacity to determine the diameter of pressure must be at least 19 mbars. the supply pipe.

  • Page 31: Condensate Connection

    Installation Condensate connection For condensate drainage, only HAZARD: corrosion-resistant and certified Danger of death due to materials may be used. The drainage poisoning! If the siphon is must be carried out in a frost-free not filled with water, or if any space.

  • Page 32: Hot Water Supply

    Boiler Control chapter. Expansion DHW cylinder circuit When connecting a DHW cylinder to the boiler before the low velocity header an Rendamax diverter valve is recommended. The circuit between the diverter valve [1] between the boiler and cylinder should be provided with an expansion vessel [2].

  • Page 33: Air- / Flue Gas Ducts

    Flue gas connection below) We recommend the use of Rendamax’s Horizontal flue gas tubes must have Construct the flue system in such comprehensive range of flue gas an inclination of at least 3° back way that no recirculation may take components.
  • Page 34 Installation Connections Air- / flue gas ducts for individual boilers Parallel boiler connection Open system The boiler comes as standard with a The required combustion air is taken parallel connection for the flue gas from the immediate environment outlet and air supply system. (boiler room).
  • Page 35 Installation Connections Air- / flue gas ducts - installation variants for individual boilers Ambient combustion air Flue gas duct into the chimney, aspiration of air from the surroundings. B23P End section of the flue gas duct above the roof. The installation room must be ventilated to ensure sufficient air.
  • Page 36 Installation Connections Air- / flue gas ducts - installation variants for individual boilers Flue gas duct connected to a common flue gas system (under pressure). Flue gas outlet is on the roof. The inlet air will be provided via a duct on the facade and connected to the individual boiler.
  • Page 37 You may opt for: be obtained from this area (`open Collective flue gas system appliance` Boiler category B). Rendamax can supply a collective flue underpressure; gas system for the Rendamax R1000. Collective flue gas system If you install a common duct providing Refer to the following chapters with overpressure.

  • Page 38: Collective Flue Gas Outlet

    Installation Connections Collective flue gas outlet underpressure Diameter and venting lengths of the flue gas outlet/air supply: Open system, with underpressure (calculated with thermal draft) under atmospheric circumstances. NOTE! 1. IPX0D for flue category B and B Dimensions cascade flue R0000 Series Open system, underpressure Output (80/60) d = minimum diameter Ø...
  • Page 39 = 16 - 20 1200 Diameter and venting lengths of the flue gas outlet/air supply: Closed system with overpressure. Please contact Rendamax. Dimensions cascade flue R0000 Series Closed system, overpressure, parallel Output (80/60) d = minimum diameter Ø in mm...

  • Page 40: Electrical Connection

    Installation Electrical connection Electrical connections must be All cables should be passed through Maximum allowed deviation on the carried out by an authorized electrical the cable guide at the top of the boiler, voltage is +10% / -15%. technician, and in conformity with and are led to the electronics panel at valid national and local standards and the front of the boiler.
  • Page 41 Installation Electrical connection The boiler has 4 socket blocks for all electrical connections: Caution: High voltage supply (230V) After removing the panels 230V Voltage free switches (230V relays) parts can be reached. 3-4. Low voltage sensors and I/O Electrical connections are only to Communication bus for cascaded R1000 boilers be carried out by qualified staff.
  • Page 42 Installation Electrical connection PWM 0-10V GND Line (AC) Line (AC) MO1 (AC) 3 WV/DHW pump (AC) VFR1 VFR2 VFR3 MO1 (0-10V outpu Input Output Output Output Output Output Output Output Output Output Contact Line Type Name Function Description Electrical Description Line The Main Power supply to Neutral...
  • Page 43 Installation Electrical connection 3 & 5 PWM 0-10V GND Signal Signal PWM 0-10V Signal Signal NTC 7 NTC 3 (DHW/ 3 WV/DHW pump (AC) VFR1 VFR2 VFR3 MO1 (0-10V output) MTS1 (T10) MTS2 MTS3 eBus eBus MO2 (0-10V output) PFDIN 1 PADIN 1 (outd.

  • Page 44: Temperature Sensors

    Installation Electrical connection Temperature sensors Common flow sensor When a Common flow sensor is used (for cascade mandatory) it should be addressed on MTS1. Flue gas Sensor Sensors can also be used as flue gas sensor. Reduction of modulation when flue gas temperature reaches 95°C, interlock or lockout (programmable) -10V GND...

  • Page 45: External Controls

    Installation Electrical connection External controls BMS Feedback For giving feedback to the BMS system this output gives a 0-10 Volt signal as indication of Load. PWM 0-10V GND Signal Signal PWM 0-10V Signal Signal Signal Signal 24V Signal Signal NTC 7 NTC 3 (DHW/ eBus eBus...

  • Page 46: Ebus2 Controls

    Installation Electrical connection eBus2 controls Cascade connection The connection between boilers in a cascade is done via the eBus2 in and output. Accessories To connect accessories like zone clip-in, Remocon gateway, RS100 room unit etc., use the eBus2 connection. Signal Signal PWM 0-10V Signal...

  • Page 47: Wiring Diagram

    Installation Electrical connection Wiring diagram SWITCH POWER WV/DHW eBUS PFDIN1 PFDIN SUPPLY 1-2-3 1-2-3 1-2-3-4 PUMP M01-M02 MTS1-2-3 CN20 CN22 CN17 CN14 communication to slave PCB VFR1 CN21 CN11 VFR2 CN13 PC Service Tool VFR3 PUMP PFDIN1 CN11 CN17 PFDIN3 IGNITOR CN16 PFDIN2...
  • Page 48 Installation Electrical connection Wiring diagram Legend: Main switch 230V Electrical connections Human machine interface HMI Master printed circuit board Ionisation electrode Glow ignitor Flow sensor T1 Secondary flow sensor T1a Return sensor T2 Fan unit Gas valve Circulation pump Water pressure sensor P1 Air pressure switch APS HMI communication cable low voltage Slave printed circuit board...

  • Page 49: Filling The System

    Installation Filling the system Filling the system When powering up the boiler an 25/03/19 09:00 –10 ° The central heating installation automatic air purge program will run 32 ° needs to be filled with drinking water to vent the boiler (‘Airpurge active’). according to the requirements in This will last for approximately 7 1.5 bar...

  • Page 50: Boiler Setting Boiler Setting

    Boiler setting First time startup a boiler When a boiler is switched on there is a It’s needed to configure the device, press OK to question as in the picture on the left. proceed After pressing OK the next menu is shown.

  • Page 51: Operation Description Of Display

    Operation Description of display The boiler has a pilot-control. This control takes care of most of the manual settings but also provides numerous settings to adjust the control exactly to the installation and user requirements. 25/03/19 09:00 –10 ° Display 32 °...

  • Page 52: Description Of Display And Keyboard

    Operation Description of display and keyboard Boiler status Status description Boiler mode and power button color: C.Heating active Burner active for heating The Power Button has four colors: Storage active Burner active for Storage Tank - White: boiler is off CH pump overrun Overrun time pump over CH (using power button).

  • Page 53: Structure Of The User Menu

    Operation Structure of the User Menu Home screen Basic settings menu The device functions are divided into three levels, depending on their This menu is used to display the In this menu, the main functions can importance and the frequency of their operating status of the system and to be accessed by selecting the manual use.

  • Page 54: Change The Settings (Expert Level)

    Operation Change the settings (expert level) The settings are accessable through a code. 25/03/19 09:00 –10 ° 32 ° 1.5 bar CH Pump Overrun 1 From the controller Home screen, press the ESC and OK buttons at the same time for 7 seconds. 2 Use “+”...

  • Page 55: Parameter Listing

    Operation Parameter listing Name Description Range NETWORK BUS Network Network Presence Indication of devices connected via BUS Boiler Zone Clipin Remocon Gateway Boiler Configuration 0=Undefined 1=Single Boiler 2=Master Boiler + cascade 3=Slave Boiler 1 4=Slave Boiler 2 5=Slave Boiler 3 6=Slave Boiler 4 7=Slave Boiler 5 8=Slave Boiler 6...
  • Page 56 Operation Parameter listing Name Description Range 0.6LT Slope LT: From 0.2 - 1.0 1.3HT HT: From 0.4 - 3.5 Increase setting: °C Increases the flow temperature, especially at low outside temperatures. Reduce setting: Reduces the flow temperature, especially at low outside temperatures.
  • Page 57 Operation Parameter listing Name Description Range Zone regulation parameters (only visible if param. 4.2.7 is set to 1) Heating Type 0 = Floor Heating 0 - 5 1 = Radiatiors 2 = Floor Heating (main)+ radiators 3 = Radiators(main)+ Floor Heating 4 = Convection 5 = Air Heating Room Influence...
  • Page 58 Operation Parameter listing Name Description Range 20. 1 Diagnostics 20. 1. Low sensor temperature °C 20. 1. High sensor temperature °C 20. 4 System settings 20. 4. Buffer Integration Scheme 0 = Series 0 - 1 1 = Parallel 20. 4. Buffer Solar Integration 0 = No 0 - 1...
  • Page 59 Operation Parameter listing Name Description Range 24. 5 Domestic Hot Water 24. 5. DHW Setpoint Temperature 20 - 80 °C 24. 5. Comfort Function 0 = Disabled 0 - 2 1 = Time Based 2 = Always Active 24. 5. System DHW Mode 0 = CH Only 0 - 2...
  • Page 60 Operation Parameter listing Name Description Range 24. 6. Multi In Temp 3 0 = None 0 - 7 1 = Common flow sensor 2 = DHW storage tank bottom 3 = DHW circulation sensor 4 = DHW charging sensor 5 = Buffer storage tank top 6 = Buffer storage tank bottom 7 = Flue gas temp sensor 24.
  • Page 61 Operation Parameter listing Name Description Range 24. 7 Configurable Inputs-Outputs 2 24. 7. Multi Out HV 0 = None 0 - 6 1 = System pump 2 = HC1 Pump 3 = Circulating pump 4 = DHW intermediate circuit pump 5 = BUF filling pump 6 = Storage tank transfer pump 24.
  • Page 62 Operation Parameter listing Name Description Range 24. 8 Boiler manual settings 24. 8. Manual mode activation 0 - 1 24. 8. Boiler pump control 0 - 1 24. 8. Fan control 0 = OFF 0 - 1 1 = ON 24.
  • Page 63 Operation Parameter listing Name Description Range 24. 10 Engine 1 diagnostics 24. 10. 0 Fan Speed 24. 10. 1 Pump Modulation % 24. 10. 2 Ionization current 24. 10. 3 Safety flame sensor 24. 10. 4 CH flow temperature °C 24.
  • Page 64 Operation Parameter listing Name Description Range 24. 14 Engine 1 Statistics 24. 14. 0 Number Of Ignition Cycles (n x10) 24. 14. 1 Hours Burner On (h x10) 24. 14. 2 Boiler circulator cycles No. (n x10) 24. 14. 3 Time of circulator on (h x 10) 24.
  • Page 65 Operation Parameter listing Name Description Range 24. 20 Other 24. 20. 0 DHW modulation setpoint 50 - 85 24. 20. 1 DHW program mode 0 = DHW time program 0 - 10 1 = Zone 1 2 = Zone 2 3 = Zone 3 4 = Zone 4 5 = Zone 5...
  • Page 66 Operation Parameter listing Name Description Range 25. 1 System Settings 25. 1. External temperature correction -3 - 3°C 25. 1. Boost Time 0 - 60min. 25. 1. Plant frost protection 0 = OFF 0 - 1 1 = ON 25. 1. T Gradient 0 -15°C 25.
  • Page 67 Operation Parameter listing Name Description Range 25. 2. System DHW Charge Priority 0 = Absolute 0 - 2 1 = Shift 2 = None 25. 2. DHW modulation setpoint 50 - 85°C 25. 2. DHW differential temperature °C 25. 2. DHW program mode 0 = DHW time program 0 - 10...
  • Page 68 Operation Parameter listing Name Description Range 26..32. Commercial Boiler Slave 1.. 26..32. 0 General 26..32. 0. Engines Number 26..32. 0. Gas type 0 = NG, 1 = LPG 0 - 1 26..32. 0. Maximum Water temp 20 - 95 °C 26..32.
  • Page 69 Operation Parameter listing Name Description Range 26..32. 6. Configurable Input- Output 26..32. 6. MTS 1 input 0 = None 0 - 7 1 = Common flow sensor (T10) 2 = DHW storage tank bottom 3 = DHW re-circulating sensor 4 = DHW charging sensor do not use 5 = Buffer storage tank top 6 = Buffer storage tank bottom 7 = Flue gas temp sensor/thermostat...
  • Page 70 Operation Parameter listing Name Description Range 26..32. 6. PADIN 2 input 0 = None 0 - 8 1 = Room thermostat HC1 ON/OFF/ Room thermostat HC4 ON/OFF when second Zone module clip-in 3 is applied 2 = Room thermostat HC2 ON/OFF/ Room thermostat HC5 ON/OFF when second Zone module clip-in 3 is applied 3 = Room thermostat HC3 ON/OFF/...
  • Page 71 Operation Parameter listing Name Description Range 26..32. 7. VFR 2 0 = None 1 = Heat generation shut off valve 2 = Heat request 3 = Alarm output 4 = LPG/ Room Supply Fan 26..32. 7. VFR 3 0 = None 1 = Heat generation shut off valve 2 = Heat request 3 = Alarm output...
  • Page 72 Operation Parameter listing Name Description Range 26..32. 9. Force Backup 0 = OFF 0 - 1 1 = ON 26..32. 9. Force Restore 0 = OFF 0 - 1 1 = ON 26..32. 10 Engine 1 diagnostics 26..32. 10. 0 Fan Speed 26..32.
  • Page 73 Operation Parameter listing Name Description Range 26..32. 14 Engine 1 Statistics 26..32. 14. 0 Number Of Ignition Cycles (n x10) 26..32. 14. 1 Hours Burner On (h x10) 26..32. 14. 2 Boiler circulator cycles No. (n /10) 26..32. 14. 3 Time of circulator on (h x 10) 26..32.
  • Page 74 Operation Parameter listing Name Description Range 26..32. 21 Other 2 26..32. 21. 8 Negative Gain Multiplier Change the speed of the heat Load 1 - 25 when T10 > than setpoint Building Management System General BMS Control Mode 0 = Disabled 0 - 6 1 = Voltage Power 2 = Voltage Temp...

  • Page 75: Function Thermoregulation

    Operation Function Thermoregulation Room temperature day / night Function Thermoregulation see Complete Menu activation of automatic heating temperature control (AUTO function). This function allows the heating operation to be adapted to external environmental conditions and to the type of system in which it is installed.

  • Page 76: Time Programs Heating

    Operation Time programs Heating Heating curve Slope Heating curve Parallel shift Time programs Heating 0-24h Mo-So 00:00 – 24:00 The end user can choose from five Mo-Do 06:00 – 22:00 pre-defined time programs for heating Family program systems according to his wishes. If a Fr-Sa 06:00 –...

  • Page 77: Automatic Summer / Winter Changeover

    Operation Automatic summer / winter changeover Automatic summer / winter Summer/winter change-over changeover temperature If this function is activated, the boiler Criterion external temperature in order automatically changes from “winter” to be able to winter operation in mode ( ) to “summer” mode summer operation to change, factory ), based on outdoor temperature setting is 20°C.

  • Page 78: Commissioning Change The Language On The Screen

    Commissioning Change the language on the screen 25/03/19 09:00 –10 ° 32 ° 1.5 bar CH Pump Overrun 1 From the controller Home screen, press OK. 2 The “+” and “–” buttons are used to select the parameter set and make adjustments to individual parameter settings.

  • Page 79: Change The Time And Date

    Commissioning Change the time and date Attention: in case of the boiler is connected to 25/03/19 09:00 –10 ° 32 ° Wifi, the date and time are actualised automatically. 1.5 bar CH Pump Overrun 1 From the controller Home screen, press OK. 2 Use “+”...

  • Page 80: Parameter Adaption To The Heating System

    Commissioning Parameter adaption to the heating system The settings are accessable through a code. 25/03/19 09:00 –10 ° 32 ° 1.5 bar CH Pump Overrun 1 From the controller Home screen, press the ESC and OK buttons at the same time for 7 seconds.
  • Page 81 Commissioning Parameter adaption to the heating system Factory Name Description settings Zone 1 Parameters Automatic winter mode 4.1.0 Automatic winter mode activation O = OFF - - - 1 = ON 4.1.1 Automatic winter mode threshold outside temperature 20°C Automatic winter mode delay 4.1.2 adjustable time for the treshold 60 min.

  • Page 82: Weather Compensation

    Commissioning Weather compensation Select thermoregulation type To set the boiler to weather compensation, please set parameter 4.2.1 to 3 with an ON/OFF or eBus controller. 1 Use “+” to go down and “–” to go Menu up to highlight the Parameters Zone Network you want to set.

  • Page 83: Inspection

    Push the quick locks (B) and agent. remove the front panel (C), (D) (= air box). When carrying out maintenance works, only original Rendamax replacement parts may be used. Checks prior to commissioning Changing settings such as burner pressure and setting the amount of air is not necessary.

  • Page 84: Full Load (Step 1/3)

    Commissioning Flue gas analysis Full load (Step 1/3) 25/03/19 09:00 –10 ° 32 ° 1.5 bar CH Pump Overrun 5 sec. Legend 1. Measuring point for the flue gas probe. The O check consists of 2 steps or, if necessary, 3 steps: Make sure that the boiler Max water Step 1: Check on full load temperature is set to 90°C (default...
  • Page 85 Commissioning Flue gas analysis Full load (Step 1/3) Select with “+” or “–” burner 1 or 2 After this check has been done, test (in case it is present). the O value at low load (see Step 2 on Attention: for boilers equipped page 86).

  • Page 86: Low Load (Step 2/3)

    Commissioning Flue gas analysis Low load (Step 2/3) Please contact Rendamax, if the values * Engine change Step 2: O check on low load should lie outside of the applicable Press Mode button, menu returns to During the combustion check on low tolerances.

  • Page 87: Adjustment On The Gas Valve (Step 3/3)

    Commissioning Flue gas analysis Adjustment on the gas valve (Step 3/3) Step 3: Adjustment (if necessary). Not applicable for hydrogen mixed in natural gas. Adjust the gas valve only in case the measured values lies out of range of the values mentioned in the table on previous page.

  • Page 88: Maintenance Decommissioning And Maintenance Works

    Switch off the gas supply to the When replacing spare parts only boiler. No change should be made on the original Rendamax Service parts are zero-point setting. The zero-point to be used. For this purpose, please During emptying of the boiler, it is...

  • Page 89: Maintenance Details

    Maintenance Maintenance details All gas pipes must be tested for Maintenance consists of control and leakage, after maintenance or repair cleaning, or a possible exchange works have been carried out on the of components of the equipment boiler. or installation, which are subject to contamination and wear and tear.
  • Page 90 Maintenance Maintenance details CAUTION: remove the fast clip on the venturi Turn (A) clockwise the left (5) and Always interrupt the power supply, (1) and the gas valve (2) and anti-clockwise the right (6) clamp before carrying out maintenance or remove the gasline (3);...
  • Page 91 Maintenance Maintenance details Heat exchanger Turn the unit up side down and Check the heat exchanger for debris/ remove the burner cassette (8) from deposits. Clean the heat exchanger the ventilator unit; with a soft brush and a vacuum Check the burner cassette for wear and tear, pollution and any cleaner.
  • Page 92 Maintenance Maintenance details annually. The electrode must be consumable part and must be checked renewed, if damages or any wear and annually. The electrode must be tear is detected. The value of ignition renewed, if damages or any wear and electrode resistance can be detected tear is detected, but certainly every 4 through measurements.

  • Page 93: Maintenance Warning

    Maintenance Maintenance details Dirt collector In case of leakage you can remove Place a basin under the red dirt the drainage cup to remove eventual collector to collect the dirty water/condense from the boiler. and aggressive condensate water. Use appropriate ppm. Take the device back into operation and conduct a flue gas analysis Dismantle the dirt collector by...

  • Page 94: Inspection Overview

    Maintenance Inspection overview Pos. Nr.: Inspection check list - Rendamax R1000 Remarks Switch off power supply to the boiler and close the gas valve! √ √ Air box/Boiler cover √ 1.0.1 Remove boiler cover √ 1.0.2 Check boiler cover/air box sealing for wear √...

  • Page 95: Maintenance Overview

    Maintenance Maintenance overview Pos. Nr.: Maintenance check list - Rendamax R1000 Remarks Switch off power supply to the boiler and close the gas valve! √ √ Air box/Boiler cover √ 1.0.1 Check cover for pollution and damage √ 1.0.2 Necessary cleaning √...

  • Page 96: Errors Error Codes And Fault Finding

    Errors Error codes and fault finding Cascade Cascade master boiler The cascade master display shows all errors that are known on the bus, so also from all slave boilers as from zone clip-in, solar manager, etc. Cascade slave boiler Shows only an error that is active on the slave boiler itself.
  • Page 97 Errors Error codes and fault finding Fault Code Fault Code Message on display (no indication of BHE0 and BHE1 engine 2 engine 1 (if applicable) (Reserved) (Reserved) (Reserved) (Reserved) Flow Sensor Open Short Circuit 110 1 Flow Sensor Open Short Circuit 110 2 Return Sensor Open Short Circuit 112 1...
  • Page 98 Errors Error codes and fault finding Fault Code Fault Code Message on display (no indication of BHE0 and BHE1 engine 2 engine 1 (if applicable) No Flame 2 5P2 1 No Flame 2 5P2 2 Flame lift 1 5P3 1 Flame lift 1 5P3 2 Low Gas Pressure Fault...

  • Page 99: Reset A Fault Code

    Errors Reset a Fault code The settings are accessable through a code. 1 When an error occurs, the fault code and description appears on the screen. 2 To reset the fault code, press the RESET button. 3 The message on the screen left appears.

  • Page 100: View Error Code History

    Errors View Error code History 25/03/19 09:00 –10 ° 32 ° 1.5 bar CH Pump Overrun 1 From the controller Home screen, press the ESC and OK buttons at the same time for 7 seconds. 2 Use “+” to go down and “–” to go up to highlight 007 as the Technical Code.

  • Page 101: Disposal And Recycling

    Disposal and recycling Device decommissioning If the device has to be decommissioned please note the following points for dismantling and disposal: The decommissioning should only be performed by qualified specialist personnel, since certain activities are required on electrical components and fuel carrying lines. Switch off the main power supply to the device/ the device part and secure it against being switched...
  • Page 102 Appendix Sensor resistance Sensor resistance Heating flow sensor Outdoor temperature sensor In the adjacent table contains a list of Heating return sensor values for all boiler sensors, and for the DHW sensor optional sensors that are contained in Flue gas sensor the accessory kits.

  • Page 103: Declaration Of Conformity

    Declaration of Conformity Declaration of Conformity ELCO BV, Hamstraat 76, 6465 AG Kerkrade R1060-R1070-R1100-R1120-R1140-R1170-R1200 EN 15502-2-1: 2022 2016/426/EU EN 60335-1: 2019 EN 15502-1: 2021 EN 60335-2-102: 2016 EN 298: 2012 92/42/EEC EN 15502-2-2: 2014 2014/35/EU EN 60335-2-102: 2016 EN 60335-1: 2019 2014/30/EU EN 61000-3-2: 2021 EN 55014-1: 2011...
  • Page 106 Service: www.rendamax.com...

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