RDI BV2IN Maintenance Manual

RDI BV2IN Maintenance Manual

2” ball valve

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Red Deer Ironworks
2" Ball Valve (BV2IN)
Maintenance Manual
Parts Covered: BV2IN, BV2INBWS160, BV2INNPT
MM-09 Revision 0
Revision Date: August 8, 2018

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Summary of Contents for RDI BV2IN

  • Page 1 Red Deer Ironworks 2” Ball Valve (BV2IN) Maintenance Manual Parts Covered: BV2IN, BV2INBWS160, BV2INNPT MM-09 Revision 0 Revision Date: August 8, 2018...
  • Page 2: Table Of Contents

    Exploded View - 2” Ball Valve (BV2IN) ......................2 Parts Listing - 2” Ball Valve (BV2IN) ......................3 Major Repair Kit Parts Listing - 2” Ball Valve (BV2IN) ................... 4 Minor Repair Kit Parts Listing - 2” Ball Valve (BV2IN) ................... 5 Exploded View - BV2INBWS160 End Connector ...................
  • Page 3: Exploded View - 2" Ball Valve (Bv2In)

    MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 Exploded View - 2” Ball Valve (BV2IN) Page 2 of 17...
  • Page 4: Parts Listing - 2" Ball Valve (Bv2In)

    MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 Parts Listing - 2” Ball Valve (BV2IN) Item Qty Description Part # Countersunk Screw, Socket Head, Hex, 1/4-20 SCHCSCREW 0.25-20x0.5x0.5-HX-N X 1/2 X 1/2 Thread Length O-Ring 133 OR-H80-133 Seat Retainer BV2INRET...
  • Page 5: Major Repair Kit Parts Listing - 2" Ball Valve (Bv2In)

    MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 Major Repair Kit Parts Listing - 2” Ball Valve (BV2IN) Item Qty Description Part # Major Repair Kit BVRK2INMAJ O-Ring 133 OR-H80-133 O-Ring 144 OR-H80-144 L-Seal, 2in Ball Valve BV2INLSEAL Ball Valve Seat...
  • Page 6: Minor Repair Kit Parts Listing - 2" Ball Valve (Bv2In)

    MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 Minor Repair Kit Parts Listing - 2” Ball Valve (BV2IN) Item Qty Description Part # Minor Repair Kit BVRK2INMIN O-Ring 133 OR-H80 -133 O-Ring 144 OR-H80 -144 L-Seal, 2in Ball Valve BV2INLSEAL...
  • Page 7: Exploded View - Bv2Inbws160 End Connector

    MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 Exploded View - BV2INBWS160 End Connector Item Qty Description Part # Ball Valve - 2in 10,000PSI Sour Service BV2IN Half Ring Set BV2INRING Nipple BV2INNIPPLES160 BW Flange Ring BV2INFLGBW 12 Flat Washer, Narrow - 5/8”...
  • Page 8: Exploded View - Bv2Innpt End Connector

    MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 Exploded View - BV2INNPT End Connector Item Qty Description Part # Ball Valve - 2in 10,000PSI Sour Service BV2IN O-Ring 143 OR-H80-143 Flange NPT BV2INFLGNPT 12 Flat Washer, Narrow - 5/8” FWN 0.625 12 Hex Bolt, 5/8-11 X 2-3/4 X 2-3/4 Thread Length HBOLT 0.6250-11x2.75x2.75-N...
  • Page 9: Assembly Procedure

    Do not sand or de-burr any items while at the assembly workstation. Note: RDI-6430 (assembly grease) and Nikal (anti-seize compound) are used in this procedure. Use of grease other than that listed in this manual is not recommended as it may adversely affect the performance and functionality of the Ball Valve.
  • Page 10 MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 3. Install the BV Seats into the seal pocket of the Seat Carriers by tapping them with a rubber mallet until fully engaged. Note: Angled side of BV Seats facing up. the L-Seals (#5) then...
  • Page 11 MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 6. Apply a moderate amount of on the BV Stem (# 20) grease and the BV Stem Washer (#19). Slide the Stem Washer onto the Stem up against the shoulder. 7. Coat O-Ring 114 (#18) with...
  • Page 12 MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 9. Coat the BV Ball (#8) with grease. Align the assembly keyway of the BV Ball to the integral key of the BV Stem then slide it down against the bottom BV Seat.
  • Page 13 MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 12. Apply a moderate amount of onto the upper groove grease of the BV Body then install the Seat Retainer Assembly. 13. Apply anti-seize compound the threads of the Countersunk Screws (#1) then...
  • Page 14 MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 15. Apply 3-4 turns of Teflon tape on the threads of the Body Grease Fitting (#17) then thread it into the side of the BV Body and tighten it snugly. 16. Slide the BV Stem Packing...
  • Page 15 MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 18. Slide the Belleville Washer (#12) onto the BV Stem next to the BV Packing Ring. Note: Concave side of the Belleville Washer must face outward. 19. Slide the BV Gland Plate (#13)
  • Page 16: Greasing Instructions

    MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 Greasing Instructions Ensure you have the most recent version of the RDI Greasing Instructions by visiting: https://rdironworks.com/products/plug-valves/ or contact our sales team, toll-free: 1.855.973.4766 Grease Fitting ½ NPT The image below is the Grease Fitting used on the RDI Ball Valves.
  • Page 17: Tear-Down Procedure

    MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 Tear-Down Procedure WARNING: If the Ball Valve Handle is hard to cycle or turn and the Ball Valve Ball seems to be stuck or locked, there may be pressure trapped in the Valve, also known as “pressure locking”. If this happens, DO NOT continue to tear-down a Pressure Locked Ball Valve.
  • Page 18: Rdi Sales & Service Centers

    MM-09 2” Ball Valve (BV2IN) Maintenance Manual Rev.0 RDI Sales & Service Centers For a list of our locations visit our website @ https://rdironworks.com/contact-a-location-near-you/. Toll Free Phone: 855.973.4733 Toll Free Fax: 855.573.4473 Email: info@rdironworks.com Page 17 of 17...

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Bv2inbws160Bv2innpt

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