Related Manuals for RDI PV31502
Summary of Contents for RDI PV31502
- Page 1 Red Deer Ironworks 3” Plug Valve Maintenance Manual Parts Covered: PV31502, PV31502STD, PV31502STD/ACID, PV3602, PV3206 MM-03 Revision 1 Revision Date: August 8, 2018...
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Page 2: Table Of Contents
Wingnut Kit Parts Listing - 3” 206 ....................... 10 Assembly Procedure ........................... 11 Greasing Instructions ..........................20 Tear-Down Procedure ..........................21 Pressure Relieving Procedure ........................21 RDI Sales & Service Centers ................Error! Bookmark not defined. Page 1 of 22... -
Page 3: Exploded View - 3" 1502 Plug Valve
MM-03 3” Plug Valve Maintenance Manual Rev.1 Exploded View - 3” 1502 Plug Valve Page 2 of 22... -
Page 4: Parts Listing - 3" 1502 Plug Valve
SH-016 Grease Fitting (GBH-BT) 1 Wingnut Kit WNKIT31502 WNKIT31502STD WNKIT31502STD (see page 9) (see page 9) (see page 9) 1 Plug Valve Body PV31502 PV31502STD PV31502STD 1 Union Seal - 3in SEAL3 SEAL3STD SEAL315BUBR 1 Name Plate VLVTAG VLVTAG VLVTAG 2 Grooved Pin - 0.3125in DIA x... -
Page 5: Exploded View - 3" 602 Plug Valve
MM-03 3” Plug Valve Maintenance Manual Rev.1 Exploded View - 3” 602 Plug Valve Page 4 of 22... -
Page 6: Exploded View - 3" 206 Plug Valve
MM-03 3” Plug Valve Maintenance Manual Rev.1 Exploded View - 3” 206 Plug Valve Page 5 of 22... -
Page 7: Parts Listing - 3" 602 & 3" 206 Plug Valves
MM-03 3” Plug Valve Maintenance Manual Rev.1 Parts Listing - 3” 602 & 3” 206 Plug Valves Item Qty Description Part # PV3602 Part # PV3206 Spiral Retaining Ring SNAPRINGRS200 SNAPRINGRS200 Plug Valve Handle PV3HANDLE PV3HANDLE Cap Screw, Socket Head, Hex, SHCS 0.625-11x0.75x0.75-N SHCS 0.625-11x0.75x0.75-N 5/8-11 x 3/4 x 3/4 Thread Length... -
Page 8: Major Repair Kit Parts Listing - 3" 1502, 3" 1502Std, 3" 1502Std/Acid, 3" 602 & 3" 206 Plug Valves
Major Repair Kit Parts Listing - 3” 1502, 3” 1502STD, 3” 1502STD/ACID, 3” 602 & 3” 206 Plug Valves Part # Sour (H S) and Standard Part # STD/ACID Item Qty Description PV31502, PV31502STD, PV3602, PV31502STD/ACID PV3206 PVRK3MAJ PVRK315MAJA Major Repair Kit... -
Page 9: Minor Repair Kit Parts Listing - 3" 1502, 3" 1502Std, 3" 1502Std/Acid, 3" 602 & 3" 206 Plug Valves
Minor Repair Kit Parts Listing - 3” 1502, 3” 1502STD, 3” 1502STD/ACID, 3” 602 & 3” 206 Plug Valves Part # Sour (H S) and Standard Part # STD/ACID Item Qty Description PV31502, PV31502STD, PV31502STD/ACID PV3602, PV3206 Minor Repair Kit PVRK3MIN PVRK215MINA... -
Page 10: Wingnut Kit Parts Listing - 3" 1502
MM-03 3” Plug Valve Maintenance Manual Rev.1 Wingnut Kit Parts Listing - 3” 1502 Item Qty Description Part # Sour (H Part # Standard and STD/ACID Wingnut Kit WNKIT31502 WNKIT31502STD Spiral Retaining Ring SNAPRINGWST450 SNAPRINGWST450 Wingnut WN31502 WN315DETSTD Segment Set (3) SEG31502 SEG31502 Rev.8 0r Newer Page 9 of 22... -
Page 11: Wingnut Kit Parts Listing - 3" 602
MM-03 3” Plug Valve Maintenance Manual Rev.1 Wingnut Kit Parts Listing - 3” 602 Item Description Part # Sour (H Wingnut Kit WNKIT3602 Spiral Retaining Ring SNAPRINGWST450 Wingnut WN3602 Segment Set (3) SEG3602 Wingnut Kit Parts Listing - 3” 206 Item Description Part # Sour (H... -
Page 12: Assembly Procedure
Do not sand or de-burr any items while at the assembly workstation. Note: RDI-6430 (assembly grease), RDI-2015 (performance grease) and Nikal (anti-seize compound) are used in this procedure. Use of grease other than that listed in this manual is not recommended as it may adversely affect the performance and functionality of the Plug Valve. - Page 13 MM-03 3” Plug Valve Maintenance Manual Rev.1 3. Slide the Wingnut (#6.2) onto the male end up to the Spiral Retaining Ring. Place the Segment Set (3) (#6.3) around the male end and pull the Wingnut over the Segments to hold them in place. 4.
- Page 14 MM-03 3” Plug Valve Maintenance Manual Rev.1 Mount the Plug Valve Body on a bench receiver. 6. Insert the two (2) Grooved Pins (#10) into the pin holes in the bottom of the PV Body. Note: Insert Pins small end first.
- Page 15 MM-03 3” Plug Valve Maintenance Manual Rev.1 8. Coat O-Rings (#13 & #14) with assembly grease then install them into the grooves of the Seat Carriers (#15) respectively. Grease the sealing surface of the Seat Carriers. Grease the internal wall of the PV Body.
- Page 16 MM-03 3” Plug Valve Maintenance Manual Rev.1 Grease both sides of the Seat Carrier Spacers (#11) then insert them between the Seat Carriers flush to the wall of the PV Body. 12. With the longer shaft of the Plug Body (#12) facing up, grease the upper sealing surface then install the first...
- Page 17 MM-03 3” Plug Valve Maintenance Manual Rev.1 14. Turn the Plug Body upside down and press the Plug Body between the Seat Carriers by applying downward pressure until fully engaged. 15. Coat the second Plug Seal with grease then install on the Plug Body.
- Page 18 MM-03 3” Plug Valve Maintenance Manual Rev.1 Grease the sealing surface of the Cap Body. Apply anti-seize compound on the threads of the Cap Body and the corresponding threads of the PV Body. 18. Install the Cap Body to the PV Body.
- Page 19 MM-03 3” Plug Valve Maintenance Manual Rev.1 20. Apply anti-seize compound the threads of the Socket Head Cap Screw (#3) then thread it into the top of the PV Body on the male side and tighten it snugly. 21. In the open position (Plug Bore aligned with Valve Bore), slide the Stop Plate Body (#4) onto the Plug Body with the...
- Page 20 MM-03 3” Plug Valve Maintenance Manual Rev.1 Grease the Plug Valve with RDI 2015 performance grease before and after Hydro Test. Note: Refer to Greasing Instructions on page 20. 24. Remove excess grease from the bore of the Plug Valve with a clean rag.
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Page 21: Greasing Instructions
MM-03 3” Plug Valve Maintenance Manual Rev.1 Greasing Instructions Ensure you have the most recent version of the RDI Greasing Instructions by visiting: https://rdironworks.com/products/plug-valves/ or contact our sales team, toll-free: 1.855.973.4766 Page 20 of 22... -
Page 22: Tear-Down Procedure
MM-03 3” Plug Valve Maintenance Manual Rev.1 Tear-Down Procedure WARNING: If the Plug Valve Handle is hard to cycle or turn and the Plug Valve seems to be stuck or locked, there may be pressure trapped in the Valve, also known as “pressure locking”. If this happens, DO NOT continue to tear-down a Pressure Locked Plug Valve. -
Page 23: Rdi Sales & Service Centers
MM-03 3” Plug Valve Maintenance Manual Rev.1 RDI Sales & Service Centers For a list of our locations visit our website @ https://rdironworks.com/contact-a-location-near-you/. Toll Free Phone: 855.973.4733 Toll Free Fax: 855.573.4473 Email: info@rdironworks.com Page 22 of 22...
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