SMC Networks PB1000A Operation Manual
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SMC Networks PB1000A Operation Manual

Process pump
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PAB-OM-N002
PRODUCT NAME
Process Pump
MODEL / Series / Product Number
PB1000A

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Summary of Contents for SMC Networks PB1000A

  • Page 1 PAB-OM-N002 PRODUCT NAME Process Pump MODEL / Series / Product Number PB1000A...
  • Page 2 Foreword Thank you for purchasing SMC’s process pump. This manual is intended to explain the operation of the product. This manual will help you to use the product effectively. Read the operation manual carefully to understand the outline of the product and issues relating to safety.

  • Page 3: Table Of Contents

    Contents Safety Instructions.......................... 3 1. Precautions for system design....................6 2. Precautions for installation......................7 3. Maintenance and check......................9 4. Handling Precautions ....................... 10 5. Names and functions of parts....................11 6. How to use..........................11 7. Specification and how to order....................13 8.

  • Page 4: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 5 Safety Instructions Caution 1.The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
  • Page 6 Do not touch. Sign warning of possible injury by touching the product surface with hazardous fluid on it, or when the product is hot. Fluid leakage Warning of external leakage of circulating fluid. Warning related to corrosion Warning indicating risk of chemical corrosion Read and understand the Material Safety Data Sheet (MSDS) carefully before using the product, and use appropriate protective equipment.

  • Page 7: Precautions For System Design

    1. Precautions for system design Warning (1)Confirm the specifications. Fully understand the applications, fluids, environment and other operating conditions to use this product within the specified range shown in this operation manual. (2)Applicable fluids ●If the fluid contains foreign matter, the inside of the pump will become worn out , causing problems.

  • Page 8: Precautions For Installation

    (8)Design the circuit so that reverse flow and reverse pressure are prevented. Reverse flow or reverse pressure may lead to damage to equipment and operation failure. Take safety measures when designing the circuit. When installing a check valve, use the check valve whose cracking pressure is 0.02MPa or less.
  • Page 9 (2)When the process pump is used under low temperature, beware of freezing. The equipment operates by expanding compressed air. During adiabatic expansion, the temperature inside of the product goes down. When the ambient temperature is low, heat cannot be obtained from the surrounding environment.

  • Page 10: Maintenance And Check

    (5)Tighten screws with proper tightening torque. When screwing fittings into the product, tighten them with proper tightening torque as shown below. Over-tightening can damage the thread. PB1000A series Thread size Proper tightening torque Note1) Rc・NPT・G 1/8 0.8～1.0 N･m 1/8 turn after manual tightening Note1) Reference tightening torque of 1/8 female thread 1.5 to 2 turns after manual tightening.

  • Page 11: Handling Precautions

    Caution (1)Life of the diaphragm ●When the operation time of the diaphragm exceeds its life, the process pump may be damaged because the diaphragm is deformed. If the process pump is damaged, the operating fluid will leak from the pilot air exhaust port and air will get into the fluid circuit. Replace the pump considering the operating condition of the pump (irregular intake of air, reduction of discharge pressure) and the reference life of the diaphragm.

  • Page 12: Names And Functions Of Parts

    Caution (1)Operating temperature The pump can be used within the range from 0 to 50 C. Do not let it freeze. 5. Names and functions of parts ●PB1011A ●PB1013A Discharge port Discharge port Manual override pin Air supply port Suction port Air exhaust port Air supply port Suction port...
  • Page 13 (2) Set pilot air pressure within the range 0.2 to 0.7MPa. [For PB1011A / Built-in solenoid valve type] The diaphragm starts moving by inputting DC24V by turning on and off. Exhaust noise can be heard from air exhaust AIR EXH. [For PB1013A / Air operated type] Start operation by applying ON/OFF signal repeatedly to the solenoid valve prepared separately.

  • Page 14: Specification And How To Order

    7. Specification and how to order ●Specifications PB1011A PB1013A Model Built-in solenoid valve type Air operated type Type of operation Main fluid Rc・NPT・G 1/8 Female thread Suction/discharge port Port size Supply port Rc・NPT・G 1/8 Female thread Pilot air Exhaust port M5×0.8 Female thread －...
  • Page 15 ●How to Order －14－...

  • Page 16: Discharge Capability

    8. Discharge capability 1) Flow-rate characteristics PB1013A flow-rate characteristics (When operated at PB1013A Flow-rate characteristics (5Hz) PB1013A流量特性（5Hz作動時） 5H ) SUP=0.7MPa SUP=0.5MPa SUP=0.35MPa SUP=0.2MPa 1000 Discharge rate (mL/min) 吐出量　（mL/min） Caution ・The above flow characteristic graph is for clean water (viscosity 1mPa･s, specific gravity 1.0). If a fluid with higher viscosity such as oil is used, convert the fluid to clean water with reference to the viscosity characteristic graph.
  • Page 17 3) Viscosity characteristics With reference to the viscosity characteristic graph (shown below), discharge amount of transported fluid with higher viscosity can be calculated. Viscosity (mPa･s) 粘度（ｍＰａ・ｓ） ●How to calculate the pilot air pressure and consumed air flow < Example of required specifications > -Discharge : 200mL/min -Discharge pressure : 0.2MPa -Viscosity : 15mPa･s...

  • Page 18: Troubleshooting

    The viscosity can also vary due to changes in the ambient temperature. -Fluids of viscosity up to 100 mPa･s can be used. 9. Troubleshooting If any abnormality is found, perform checks according to the following list. If the abnormality cannot be eliminated, ask SMC. Warning -Discharge dangerous fluid from the pump.
  • Page 19 3)The discharge amount is -Check valve at suction side (IN port) or -Cleaning insufficient. discharge side (OUT port) is clogged. -Excessive viscosity of transported fluid. -Non-conformance -Large suction or discharge pump head. -Reduce the pump head. -The filter of suction side (IN port) is -Clean or replace the filter.

  • Page 20: Outer Dimensions

    10. Outer dimensions ●PB1011A-∗01-∗ ●PB1013A-∗01-∗ －19－...
  • Page 21 Revision history 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 http://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2008 SMC Corporation All Rights Reserved...

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