Sinoboom 1018RD Maintenance Manual

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Part No.502003110002

Rev: A

Jul. 2021

Maintenance

Manual

产品说明书

PRODU

C T MAN U AL

1018RD/3369RD

1218RD/4069RD

0608E (2132E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

Table of Contents

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Summary of Contents for Sinoboom 1018RD

Page 1 Maintenance Part No.502003110002 Rev: A Manual Jul. 2021 产品说明书 PRODU C T MAN U AL 1018RD/3369RD 1218RD/4069RD 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Zip Code : 410600 Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Page 5 See the nameplate on your machine to identify the model and serial number.(See Decals/Nameplate Inspection of the Operation Manual for details.) Trade Identification Models Serial Numbers Imperial Metric 0200300150 to present 1018RD 1018RD 3369RD 0200400200 to present 1218RD 1218RD 4069RD NOTE: •...
Page 6 This Page Intentionally Left Blank...
Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
Page 8 This Page Intentionally Left Blank...
Page 9: Table Of Contents
Specifications ......1-6 Qualified Sinoboom equipment Hydraulic Hose Torque ... . . 1-6 mechanic .
Page 11 DTC Control System....6-21 Sinoboom Control System ..6-25 Fault Code Description ... .6-30 Use and Maintenance of Battery.
Page 13: Introduction
The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 15: Specifications
SPECIFICATIONS MACHINE SPECIFICATIONS Table 1-1 1018RD specifications 1018RD (METRIC) 3369RD (IMPERIAL) MEASURE DIMENSION Max platform height 10 m 32ft 9.7in Max working height 12 m 39ft 4.4in Max horizontal reach 1.5 m 4ft 11.1in Overall length (stowed, with/without 3.8 m/3.19 m 12ft 5.6in/10ft 5.6in...
Page 16 SPECIFICATIONS 1018RD (METRIC) 3369RD (IMPERIAL) MEASURE Max outrigger leveling angle (front- 5.3° (front)/4.2° (back) to-back) Max outrigger leveling angle (side- 11.7° to-side) Turning radius (inside) 2.11 m 6ft 11.1in Turning radius (outside) 4.6 m 15ft 1.1in Max allowable side force (indoor/...
Page 17 SPECIFICATIONS 1018RD (METRIC) 3369RD (IMPERIAL) MEASURE WEIGHT Gross weight (with/without 4110 kg/3650 kg 9061 lb/8046 lb outriggers) Table 1-2 1218RD specifications 1218RD (METRIC) 4069RD (IMPERIAL) MEASURE DIMENSION Max platform height 12.2 m 40ft 0.3in Max working height 14.2 m 46ft 7.1in Max horizontal reach 1.5 m...
Page 18 Max allowable RH Stored at -20℃ to 50℃ (-4℉ to 122℉) in a well-ventilated environment Storage conditions with 90% relative humidity (20℃ [68℉]), and away from rain, sun, corrosive gas, inflammables and explosives. © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 19: Engine Specifications
(-25℃~25℃ [-13℉~77℉]) High temperature region (＞40℃ [104℉]) L-HM68 Extremely cold temperature region Special program to be determined (＜-30℃ [-22℉]) Hydraulic Pump Type Gear pump Displacment 16 cc/r Max drive pressure 28 MPa（4061 Psi） Drive motor 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 20: Hydraulic Hose And Fitting
85 ± 6 Nm (63 ± 4 ft-lb) M24× 1.5 90 ± 6 Nm (66 ± 4 ft-lb) M26 × 1.5 120 ± 8 Nm (89 ± 6 ft-lb) 140 ± 10 Nm (103 ± 7 ft-lb) M30 × 2 © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 21: Hydraulic Fitting Torque
245 ± 15 Nm (181 ± 11 ft-lb) 210 ± 13 Nm (155 ± 10 ft-lb) M30×2 180 ± 10 Nm (133 ± 7 ft-lb) 320 ± 20 Nm (236 ± 15 ft-lb) 260 ± 15 Nm (192 ± 11 ft-lb) M33×2 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 22 Table 1-8 Hydraulic Fitting Torque – Unified Thread Standard (UNC/UNF) INSTALLED INTO INSTALLED INTO STEEL ALUMINUM THREAD SIZE O-RING O-RING L (LIGHT-DUTY) 7/16-20 21 ± 2 Nm (15 ± 2 ft-lb) 21 ± 2 Nm (15 ± 2 ft-lb) © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 23: Hydraulic Hose And Fitting Tight
7 Nm (5 ft-lb) 9 Nm (7 ft-lb) 10 Nm (7 ft-lb) 12 Nm (9 ft-lb) 15 Nm (11 ft-lb) 18 Nm (13 ft-lb) 30 Nm (22 ft-lb) 35 Nm (26 ft-lb) 42 Nm (31 ft-lb) 1.25 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 24 51 Nm (38 ft-lb) 3/8-16 9/16" 60 Nm (44 ft-lb) 82 Nm (60 ft-lb) 7/16-14 5/8" 90 Nm (66 ft-lb) 130 Nm (96 ft-lb) 1/2-13 3/4" 130 Nm (96 ft-lb) 180 Nm (133 ft-lb) 9/16-12 13/16" © Jul. 2021 1-10 1018RD&1218RD MaintenanceManual...
Page 25 200 Nm (148 ft-lb) 9/16-18 13/16" 200 Nm (148 ft-lb) 280 Nm (207 ft-lb) 5/8-18 15/16" 350 Nm (258 ft-lb) 495 Nm (365 ft-lb) 3/4-16 1-1/8" 560 Nm (413 ft-lb) 780 Nm (575 ft-lb) 7/8-14 1018RD&1218RD MaintenanceManual 1-11 © Jul. 2021...
Page 27: Safety
Failure to notify the manufacturer within SAFETY DEFINITIONS 48 hours of the incident involving the machine of Hunan Sinoboom Intelligent Equipment Co., Ltd. may void the product's warranty. This safety alert symbol appears with most safety statements. It means atten-...
Page 28: Electrocution Hazards
Table 2-1 Minimum Safe Distance Voltage Minimum Safe Distance (Phase to Phase, kV) (m/ft) 0-50 3.05 (10) 50-200 4.60 (15) 200-350 6.10 (20) 350 -500 7.62 (25) 500 -750 10.67 (35) 750 -1000 13.725 (45) © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 29 • Do not replace key parts that affect machine stability with different weights or specifications. • Do not modify or change moving aerial platforms without the manufacturer’s prior written permission. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 30: Work Environment Hazards
Do not lift Sinoboom, it must be approved or guided by the the platform when the wind speed manufacturer. Table 2-3...
Page 31: Unsafe Operation Hazards
Improper securing of the machine to another object by just sitting it against, fastening or binding. • Stunt or imprudent use of the machine. • Overloaded or overmoment sitiuation. • Other situations as specified in the Manuals. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 32: Fall Hazards
If you intend to lower the platform with a ground controller, you must operate it © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 33: Collision Hazards
• Maintain good judgment and plan- ning when using the controller on the ground to operate the ma- chine. Maintain proper distance between operator, machine and fixed object. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 34: Crush Hazards
NOTICE chine. Maintain proper distance between operator, machine and To avoid machine damage, follow all operation and fixed object. maintenance requirements in the Operation Manual and the Maintenance Manual. © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 35: Bodily Injury Hazards
NOTE: The operator must carry out maintenance dur- ing the pre-operation inspection only. During operation, keep the left and right doors of the chassis closed and locked. Only trained service personnel can open the left and right doors to repair the machine. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 36 • Do not tamper with battery system to avoid serious accident. • Cut off the battery main switch if the battery is not to be used for an extended period. © Jul. 2021 2-10 1018RD&1218RD MaintenanceManual...
Page 37: Hydraulic Systems Hazard
WELDING AND POLISHING REQUIREMENTS Before welding, grinding and polishing operations, al- ways ensure you read and understand all operation and maintenance requirements in the Operation Manual and the Maintenance Manual. 1018RD&1218RD MaintenanceManual 2-11 © Jul. 2021...
Page 38: After Using The Machine
5. Block the wheels with the wheel wedges. 6. Charge the battery. NOTICE After using the machine, the power off switch must be disconnected. © Jul. 2021 2-12 1018RD&1218RD MaintenanceManual...
Page 39: System Descriptions
The controller communicates signals through a high-speed data bus. SAFETY MEASURES A wide range of angle sensors and limit switches are used to provide signals for the controller. The level sensor measures the chassis inclination in X and Y 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 41: Service And Guidelines
Procedures in appropriate areas of this manual to Qualified Sinoboom equipment mechanic is a person perform the inspection and maintenance procedures. recognized by Sinoboom as one who, by possession of For the purpose of receiving the safety-related a recognized degree, certificate, training, has...
Page 42: Preventive Maintenance
SERVICE AND GUIDELINES annual machine inspection, notify Hunan Sinoboom Intelligent Equipment Co., Ltd. of the current machine ownership information. PREVENTIVE MAINTENANCE The preventive maintenance must be performed by a qualified Sinoboom equipment mechanic. Reference the Repair & Inspection Report and Maintenance Schedule in this manual for the inspecton items and intervals.
Page 43: Storage
Never attempt to move heavy parts without the aid of a this manual. mechanical device. Do not allow heavy objects to rest in an unstable position. When raising a portion of the equipment, ensure that adequate support is provided. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 44: Cleanliness
• The static and dynamic load tests of the machine suggest a compliance with the relevant standard. © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 45: Pressure-Fit Parts
2. Unless specific torque requirements are given • Excessive sloppiness in joints. within the text, standard torque values should be used on heat-treated bolts, studs, and steel nuts, in • Noise originating from the joint during operation. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 46: Application Of Insulating Silicone Grease To Electrical Connections
1. Prior to the machine assembling, apply silicone grease around the male pins and female pins inside the connectors to prevent oxidization. An injector may be used for the convenience of operation. © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 47: Maintenance
• Conduct quarterly inspection on machines that have manual. been out of service for a period longer than three months. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 48: Following Amaintenance Schedule
Every half a year or every 500 re-inspected after repair is completed and marked A+B+C hours in the box marked "inspection". Select the appropriate inspection procedure based on the Every year or every 1000 hours A+B+C+D inspection type. © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 49 YES/Machine is NO/Machine Has Problem Machine Has Items in Good Damage or Description Been Repaired Condition Malfunction B-1 Inspect Electrical Wiring B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Hydraulic Oil B-4 Inspect Cooling System 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 50 Checklist D Procedures REPAIRED/ YES/Machine is NO/Machine Has Problem Machine Has Items in Good Damage or Description Been Repaired Condition Malfunction D-1 Replace Drive Reducer Gear Oil D-2 Inspect Scissor Arm Sliders D-3 Replace Hydraulic © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 51: Checklist Aprocedures
Bolts, nuts and other fasteners essential for safe operation of the machine. Decals • Brake releasing warn operators of the dangers they may encounter during operations, and they provide users with • Safety arm operational and maintenance information. Illegible 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 52: Inspect Hydraulic Oil Level
Preventing the hyrdraulic oil from leaking is vital to safe and normal machine operation. If the hydraulic leaks fail to be discovered, it will lead to hazardous situations, reduce the machine performance and damage components. © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 53: Inspect Fuel Level
The max cloud point and pour point of the diesel must be 6℃ less than the lowest operating ambient temperature. Figure 5-2 3. If the fuel level is below the MIN position, add fuel before work continues. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 54: Inspect Fuel Leakage
Ensure that a conforming fire extinguisher is readily accessible 5W-40 -25℃～30℃ when performing this inspection procedure. 15W-40 -15℃～40℃ 20W-50 0℃～50℃ Inspect for diesel spills, drippings or residues in the following areas： • Fuel tank, piping and fittings © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 55: Inspect Coolant Level
50% water mixed coolant room temperature, and slowly open 60% ethylene glycol and the cover to release the pressure. -54℃～-32℃ 40% water mixed coolant NOTICE Turn off the engine before inspection. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 56: System
The machine should not continue operation with the engine belt being loose or deficient, or it will result in component damage. NOTICE Shut off the engine before inspection. Inspect the engine belt for： © Jul. 2021 5-10 1018RD&1218RD MaintenanceManual...
Page 57: Inspect Cooling Fan
Pre-operation Function Test section in the Operation Manual. Before performing the functional test, ensure that the Figure 5-6 safety rules in the Operation Manual are fully read and understood. 4. Tighten the valve plug. 1018RD&1218RD MaintenanceManual 5-11 © Jul. 2021...
Page 58 4. Key switch (Ground/Platform 10. Engine high/low idle speed 16. Emergency lowering switch (not select switch) select switch (with indicator light) used) 5. Ground position 11. LCD screen 12. Platform up switch 6. Buzzer © Jul. 2021 5-12 1018RD&1218RD MaintenanceManual...
Page 59 MAINTENANCE POWER CAUTION Figure 5-8 Ground controller (Sinoboom control system) Table 5-8 7. Neutral position 13. Platform up switch 1. Hour meter 2. Emergency stop button 8. Natural gas switch (not used) 14. Platform up/down enable switch 15. Emergency lowering 3.
Page 60 10. Drive speed select switch (with 4. Horn button 16. LCD screen indicator light) 5. Engine speed select switch (with 11. Enable switch indicator light) 12. Drive/lift proportional control 6. Generator switch (if equipped) joystick © Jul. 2021 5-14 1018RD&1218RD MaintenanceManual...
Page 61: Perform Maintenance After
MAINTENANCE AUTO AUTO AUTO POWER Figure 5-10 Platform controller (Sinoboom control system) Table 5-10 1. Individual outrigger level switch 7. Emergency stop button 13. LED screen 2. Outrigger self-level switch 8. Enable switch 14. Drive & steer enable switch 3. Hydraulic generator switch (not 9.
Page 62: Fasteners
• Rubber worn to the wear mark. Be cautious of the heated parts of 2. Inspect the lug nuts are torqued to specificion engine. Bodily contact with them may (265Nm[195.3ft-lb]). result in severe burn. © Jul. 2021 5-16 1018RD&1218RD MaintenanceManual...
Page 63: Replace Fuel Filter Element
7. Install the air filter back to the hydraulic tank. 7. Remove the fuel filter, replace with a new one and install. 8. Tighten the plug. 9. Clean up the fuel spills. 1018RD&1218RD MaintenanceManual 5-17 © Jul. 2021...
Page 64: Replace High-Pressure Filter
The condition of the battery affects the performance of the machine. Improper levels of battery electrolyte or 7. Inspect the high-pressure filter and relevant damaged cable and wiring may harm battery parts and components for leakage. may pose dangerous conditions. © Jul. 2021 5-18 1018RD&1218RD MaintenanceManual...
Page 65: System
• Check the battery box for accumulated water, if any, 2. Remove the bolt #2, and check the oil level. clear the water. 3. The oil level should be even with the bolt hole. 1018RD&1218RD MaintenanceManual 5-19 © Jul. 2021...
Page 66: Test Drive Speed
6. The other 3 wheels should come in close contact with the ground. B-13 Test Drive Speed With the machine in stowed position: 1. Turn the Ground/Platform select switch on ground controller to Platform. © Jul. 2021 5-20 1018RD&1218RD MaintenanceManual...
Page 67: Test Tilt Protection System
With the machine in operating position: will stop sounding, and the machine function limit is cancelled. 1. Turn the Ground/Platform select switch on the ground controller to Platform; 9. Drive the machine off and remove the wooden blocks. 1018RD&1218RD MaintenanceManual 5-21 © Jul. 2021...
Page 68: Checklist Cprocedures
4. Place an oil pan under the engine. 5. Remove the drain plug at the engine bottom to fully drain the oil. NOTICE Shut off the engine before inspection. 1. Open the engine cover, and locate the fuel filter; © Jul. 2021 5-22 1018RD&1218RD MaintenanceManual...
Page 69: Replace Engine Oil Filter
C-3 Replace Engine Oil Filter retract the extension platform. With the scissor arm fully retracted, gradually add loads to the platform. NOTICE Replace the engine oil filter each time the engine oil is replaced. 1018RD&1218RD MaintenanceManual 5-23 © Jul. 2021...
Page 70: Test Secondary Lowering
4. Lower the platform until the secondary lowering 4. Fully drain the drive reducer gear oil to the vessel. function is activated and the platform will stop 5. Mount back the loosened bolt. lowering. © Jul. 2021 5-24 1018RD&1218RD MaintenanceManual...
Page 71: Inspect Scissor Arm Sliders
NOTICE The inspection must be performed with the engine in off position. When removing the hose and fittings, the O-rings on the hose and fittings must be replaced. 1018RD&1218RD MaintenanceManual 5-25 © Jul. 2021...
Page 72: Replace Hydraulic Tank
Extremely dirty condition requires the oil changes to be performed more frequently. When performing the procedure D-3 Replace Hydraulic Oil, page 5-25, the hydraulic tank suction filter must also be replaced. © Jul. 2021 5-26 1018RD&1218RD MaintenanceManual...
Page 73: Repair
Figure Platform Controller below. ELECTROCUTION HAZARD Before performing this procedure, be sure to disconnect the battery and the charger on AC outlet. Contact with live conductors may result in death or serious injury. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 74: Extension Platform
NOTICE When removing the hoses and fitttings, the O- rings at the hose ends or fittings must also be removed and tagged. 3. Using appropriate lifting device, attach the straps to the scissor assembly. © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 75: Lift Cylinder
1. Raise the scissor arm far enough to allow the safety Replacing tires and rims arm to be enagaged. Hunan Sinoboom Intelligent Equipment Co., Ltd. 2. Set up the safety arm and properly lower the recommends the replacement tires be of the same size, platform such that the safety arm can adequately ply rating and brand as the original tires.
Page 76 2. Tighten the nuts in the sequence as shown below. Figure 6-6 3. The tightening of the nuts should be done in stages. Following the recommended sequence, tighten nuts per wheel torque as listed in the table below. © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 77: Reducer And Rear Drive Motor
Use a suitable lifting device to remove the wheel. 4. Tag, disconnect and plug the hyrdaulic hoses and fittings to the drive motor. 5. Remove the bolts and washers securing the drive motorto the reducer, and remove the drive motor. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 78: Steer Cylinder
Do not allow the cylinder to drop and become damaged. 3. Remove the steer cylinder from the machine. NOTICE When re-installing, torque the hoses and fittings to specifications as shown in Hydraulic Hose and Fit- ting Specifications, page 1-6 © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 79: Ground Controller
5. Remove the ground controller. outrigger. NOTICE Exercise extreme caution when removing the cylinder. Do not allow the cylinder to drop and become damaged. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 80: Hydraulic System
9. Lower lift cylinder control valve 10. Upper lift cylinder control valve 2. Bi-directional counterbalance 6. Drive control valve （1218RD only） valve 3. Hydraulic generator 7. Scissor/platform control valve 4. Generator control valve 8. Oil cooler © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 81: Hydraulic Tank
2. Connect the pressure gauge (range 40MPa) to the Hydraulic Pump pressure testing joint. 3. Turn the Ground/Platform select switch on the Hydaulic pump is linked to the engine to serve as power ground controller to Platform. source for the hydraulic system. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 82: Function Valves
• Using a hex wrench, hold the main relief valve and meanwhile tighten the nut upon. Function Valves • Repeat the Step 5 to verify the relief valve pressue. Figure 6-13 Scissor/platform control valve © Jul. 2021 6-10 1018RD&1218RD MaintenanceManual...
Page 83 27 Nm（20 ft-lb） solenoid valve Relief valve To relieve lift pressure 60 Nm（44 ft-lb） Flow valve To control flow 27 Nm（20 ft-lb） Flow valve To control flow 34 Nm（25 ft-lb） Figure 6-14 Drive control valve 1018RD&1218RD MaintenanceManual 6-11 © Jul. 2021...
Page 84 65 Nm（48 ft-lb） Diverge/converge To control flow 102 Nm（75 ft-lb） valve Pressure reducing To control pressure 34 Nm（25 ft-lb） vavle Check valve To keep one-way flow 43 Nm（32 ft-lb） Figure 6-15 Outrigger directional valve © Jul. 2021 6-12 1018RD&1218RD MaintenanceManual...
Page 85 34 Nm（25 ft-lb） solenoid valve Figure 6-16 Outrigger solenoid valve Table 6-7 Torque Value Name Function 2–position 2–way To control outrigger direction 27 Nm（20 ft-lb） solenoid valve Check valve To control outrigger direction 34 Nm（25 ft-lb） 1018RD&1218RD MaintenanceManual 6-13 © Jul. 2021...
Page 86 Table 6-9 Torque Value Name Function Check valve To keep one-way flow 43 Nm（31.7 ft-lb） 2–position 2–way To control lowering 33.9 Nm（25 ft-lb） solenoid valve Relief valve To contorl lift pressure 60 Nm（44 ft-lb） © Jul. 2021 6-14 1018RD&1218RD MaintenanceManual...
Page 87 Figure 6-20 NOTICE Table 6-11 The machine must be in stowed position before Torque Value Name performing this procedure. Main relief valve 60 Nm（44.3 ft-lb） Adjusting main relief valve pressure Pressure test port #1 1018RD&1218RD MaintenanceManual 6-15 © Jul. 2021...
Page 88 Repeat the Step 5 to verify the relief valve pressue. 7. Remove the pressure gauge. Adjusting oscillate relief valve pressure Figure 6-21 Table 6-12 Torque Value Name Figure 6-22 Lift relief valve 60 Nm（44.3 ft-lb） Pressure test port #2 © Jul. 2021 6-16 1018RD&1218RD MaintenanceManual...
Page 89 19.5Mpa. • Using a hex wrench, hold the oscillate relief valve and meanwhile tighten the nut upon. • Repeat the Step 6 to verify the relief valve pressue. 8. Remove the pressure gauge. 1018RD&1218RD MaintenanceManual 6-17 © Jul. 2021...
Page 90: Hydraulic Symbols
N.C. 3–position 4–way 3–position 5–way directional valve directional valve 2–position 3–way 2–position 2–way directional valve directional valve Filter with bypass valve Relief valve Hydraulically controlled Bidirectional relief valve logic valve Counterbalance valve Flow valve © Jul. 2021 6-18 1018RD&1218RD MaintenanceManual...
Page 91: Hydraulic Schematic
REPAIR Hydraulic Schematic Figure 6-23 1018RD hydraulic schematic 1018RD&1218RD MaintenanceManual 6-19 © Jul. 2021...
Page 93: Electrical System
PCU, ECU, sensors, etc. are precisely adjusted and protected before delivery. Therefore, personnel who have not been professionally trained and authorized by Sinoboom shall not disassemble their housings, otherwise moisture and dust will enter the internal mechanism and normal operation will not be guaranteed.
Page 94 ECU panel while powering up the machine to enter the ECU menu selection mode. Select and enter different function interfaces by pressing the Figure 6-27 PgUp key, PgDn key and Enter key. The system interface is described in the figure below: © Jul. 2021 6-22 1018RD&1218RD MaintenanceManual...
Page 95 High Torque Drive, Max Rev High Torque Drive, Max user/Sinoboom to the original settings set by the control Lift Speed, Max Descent Speed, Max Settling Speed, system manufacturer. Therefore, it is prohibited to...
Page 96 PgUp key and PgDn key, and press Full Load the Enter key for confirmation. Calibrate Mode Figure 6-35 3. The platform will rise and descend for two times automatically: rise to the highest position and © Jul. 2021 6-24 1018RD&1218RD MaintenanceManual...
Page 97: Sinoboom Control System
2. Platform control position 7. Screen guaranteed. 3. Key switch This section is applicable to Sinoboom system. (ground/platform control 8. PgDn key select switch) ECU main interface 1018RD&1218RD MaintenanceManual 6-25 ©...
Page 98 Select and enter different function interfaces by pressing the PgUp key, PgDn key and Enter key. The system interface is described in the figure below: Figure 6-39 3. Then, “星邦智能高空作业平台” (Sinoboom Intelligent Aerial Work Platform) will be displayed on the screen. 星邦智能高空作业平台...
Page 99 2. Upload the ECU program to the root directory of the password (the password can only be provided to USB flash disk: ECU_MAIN.bin. personnel professionally trained and authorized by Note: please contact Sinoboom after-sales Sinoboom). personnel to get the program. Update program 3.
Page 100 (stowed) and low speed (stowed) can be set. Calibrate joystick Query Interface lower end In the Query Interface, users can query the fault codes and GPS information service of the machine (for the Figure 6-45 © Jul. 2021 6-28 1018RD&1218RD MaintenanceManual...
Page 101 2. Make sure no heavy objects are placed on the platform. 3. After entering the ECU menu selection mode, select and enter No-load calibration interface, 1018RD&1218RD MaintenanceManual 6-29 © Jul. 2021...
Page 102: Fault Code Description
Check the switch, replace 34 Right Front Outrig Sw Flt platform controller if needed LR outrigger switch ON at start- Check the switch, replace 35 Left Rear Outrig Sw Flt platform controller if needed © Jul. 2021 6-30 1018RD&1218RD MaintenanceManual...
Page 103 Enter parked regeneration mode Prompt 74 Engine preheating Engine is preheating Prompt 75 Inhibit Regeneration Inhibit parked regeneration Prompt 76 Engine Communication Engine communication fault Check the wiring Fault Engine is undergoing 77 Engine Regenerating Prompt regeneration 1018RD&1218RD MaintenanceManual 6-31 © Jul. 2021...
Page 104 Adjust the outriggers to make the LL Platform Tilt Chassis tilt chassis level Prompt of ground control position Prompt selected Table 6-16 Sinoboom control system Fault Fault Cause and Solution Code Cause: Interrupted communication between controller and PCU. System Communication Fault E002 Solution: 1.
Page 105 RR Outrigger Solenoid Valve Fault Check the wiring. E084 Outrigger Extend Solenoid Valve Check the wiring. E085 Fault Outrigger Retract Solenoid Valve Check the wiring. E086 Fault GPS Lock I pre-warning E090 GPS information 1018RD&1218RD MaintenanceManual 6-33 © Jul. 2021...
Page 106: Use And Maintenance Of Battery
ELECTROCUTION HAZARD • Contact with hot circuits may cause serious injury or death. Be sure to wear goggles, gloves and protective clothing. • Remove all rings, watches and other accessories. © Jul. 2021 6-34 1018RD&1218RD MaintenanceManual...
Page 107 4～6 weeks. The comparison of the charging sodium bicarbonate and water. Do not let the state with specific gravity and open-circuit voltage is cleaning solution enter the battery. shown in the following table. 1018RD&1218RD MaintenanceManual 6-35 © Jul. 2021...
Page 108: Electrical Symbols
Symbol Description Warning lamp Solenoid coil 8.5682 棕兰兰棕 Charger Level switch 黑 28.5682 黑 28.5682 46.7096 28.5682 46.7096 28.5682 兰棕 © Jul. 2021 6-36 1018RD&1218RD MaintenanceManual 黑棕兰 28.5682 兰棕 46.7096 黑 28.5682 黑...
Page 109 棕 16.0000 28.5682 16.0000 17.4787 黑 46.8000 17.4787 46.7096 28.5682 46.7096 46.8000 46.7096 Storage battery Lithium battery 46.8000 46.8000 34.4087 34.4087 28.5682 棕兰 28.5682 黑 28.5682 16.0000 Fuse 17.4787 46.7096 34.4087 1018RD&1218RD MaintenanceManual 6-37 © Jul. 2021 32.0000 28.5682...
Page 111: Appendix 1: Prepare The Work
2. Use the table to record the results. After each section is complete, mark the appropriate box. 3. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re-in- spected after repair is completed and marked in the box marked "inspection". 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 113: Appendix 2: Repair & Inspection Report
A-13 Inspect Cooling Fan A-14 Functional Tests A-15 Perform Maintenance after 30 Days Checklist B Procedures REPAIRED/ YES/Machine is NO/Machine Has Problem Machine Has Items in Good Damage or Description Been Repaired Condition Malfunction B-1 Inspect Electrical Wiring 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 114 C-2 Replace Engine Oil C-3 Replace Engine Oil Filter C-4 Test Weighing System C-5 Test Secondary Lowering Checklist D Procedures REPAIRED/ YES/Machine is NO/Machine Has Problem Machine Has Items in Good Damage or Description Been Repaired Condition Malfunction © Jul. 2021 1018RD&1218RD MaintenanceManual...
Page 115 4. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re- inspected after repair is completed and marked in the box marked "inspection". Select the appropriate inspection procedure based on the inspection type. Select the procedures as appropriate for the type of inspection. 1018RD&1218RD MaintenanceManual © Jul. 2021...
Page 116 Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...

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