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Sinoboom 1018RE Maintenance Manual

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Part No.515003110002
Rev: A
Mar. 2021
Maintenance
Manual
产品说明书
PRODU
C T MAN U AL
1018RE/3369RE
1218RE/4069RE
0608E (2132E)
G T JZ
0808E (2732E)
G T JZ
0808E (2732E)
G T JZ
G T JZ
0808E (2732E)

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Summary of Contents for Sinoboom 1018RE

  • Page 1 Maintenance Part No.515003110002 Rev: A Manual Mar. 2021 产品说明书 PRODU C T MAN U AL 1018RE/3369RE 1218RE/4069RE 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
  • Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
  • Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Zip Code : 410600 Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
  • Page 5 Decals/Nameplate Inspection for details.) Trade Identification Models Serial Numbers Imperial Metric 1500200100 to present 1018RE 1018RE 3369RE 1500300100 to present 1218RE 1218RE 4069RE NOTE: • Product model is applied in product nameplate for distinction of products of different main parameters.
  • Page 6 This Page Intentionally Left Blank...
  • Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
  • Page 8 This Page Intentionally Left Blank...

  • Page 9: Table Of Contents

    Specifications ......1-6 Qualified Sinoboom equipment Hydraulic Hose Torque ... . . 1-6 mechanic .
  • Page 10 B-8 Test Oscillate Outriggers ..5-13 Sinoboom Control System ..6-21 B-9 Test Drive Speed ....5-14 Fault Code Description .

  • Page 11: Introduction

    The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. 1018RE&1218RE MaintenanceManual © Mar. 2021...
  • Page 12 This Page Intentionally Left Blank © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 13: Specifications

    SPECIFICATIONS MACHINE SPECIFICATIONS Table 1-1 1018RE specifications 1018RE (METRIC) 3369RE (IMPERIAL) MEASURE DIMENSION Max platform height 10 m 32ft 9.7in Max working height 12 m 39ft 4.4in Max horizontal reach 1.5 m 4ft 11.1in Overall length (stowed, with/without 3.8 m/3.19 m 12ft 5.6in/10ft 5.6in...
  • Page 14 SPECIFICATIONS 1018RE (METRIC) 3369RE (IMPERIAL) MEASURE Max outrigger leveling (front-to- 5.3° (front)/4.2° (back) back) Max outrigger leveling (side-to-side) 11.7° Turning radius (inside) 2.11 m 6ft 11in Turning radius (outside) 4.6 m 15ft 1in Max allowable side force (indoor/ 400 N...
  • Page 15 SPECIFICATIONS 1018RE (METRIC) 3369RE (IMPERIAL) MEASURE Stored at -20℃ to 50℃ (-4℉ to 122℉) in a well-ventilated environment Storage condition with 90% relative humidity (20℃ [68℉]), and away from rain, sun, corrosive gas, inflammables and explosives. WEIGHT Gross weight (with/without...
  • Page 16 ENVIRONMENT Max allowable wind speed (indoor/ 0m/s (indoor)/12.5m/s (outdoor) 0 mph (indoor)/28 mph (outdoor) outdoor) Max allowable altitude 1000m 3280.8ft Allowable ambient temperature -10℃～40℃ 14℉～104℉ (lead-acid batteries) Allowable ambient temperature (- -20℃～40℃ -4℉～104℉ lithium batteries) © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 17: Motor Specifications

    High temperature region (＞40℃ [104℉]) L-HM68 Extremely cold temperature region Special program to be determined (＜-30℃ [-22℉]) Hydraulic Pump Type Gear pump Displacment（rated RPM=2500 r/min） 24 L/min Max drive pressure 24 MPa（3481 Psi） Drive Reducer Voltage 12 V 1018RE&1218RE MaintenanceManual © Mar. 2021...

  • Page 18: Hydraulic Hose And Fitting

    260 ± 16 Nm (192 ± 12 ft-lb) M42 × 2 240 ± 15 Nm (177 ± 11 ft-lb) M45 × 2 250 ± 16 Nm (184 ± 12 ft-lb) 280 ± 18 Nm(207 ± 13 ft-lb ) M52 × 2 © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 19: Hydraulic Fitting Torque

    280 ± 20 Nm (207 ± 15 ft-lb) 540 ± 30 Nm (398 ± 22 ft-lb) 420 ± 25 Nm (310 ± 18 ft-lb) M48×2 Hydraulic fittings with British Standard Pipe (BSP) thread) must be torqued to the following specifications. 1018RE&1218RE MaintenanceManual © Mar. 2021...
  • Page 20 110 ± 8 Nm (81 ± 6 ft-lb) 1-1/16-12 110 ± 8 Nm (81 ± 6 ft-lb) 140 ± 10 Nm (103 ± 7 ft-lb) 1-5/16-12 160 ± 10 Nm (118 ± 7 ft-lb) 210 ± 15 Nm (155 ± 11 ft-lb) © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 21: Hydraulic Hose And Fitting Tight

    60 Nm (44 ft-lb) 80 Nm (59 ft-lb) 92 Nm (68 ft-lb) 95 Nm (70 ft-lb) 125 Nm (92 ft-lb) 150 Nm (111 ft-lb) 1.75 100 Nm (74 ft-lb) 130 Nm (96 ft-lb) 155 Nm (114 ft-lb) 1018RE&1218RE MaintenanceManual © Mar. 2021...
  • Page 22 509 Nm (375 ft-lb) 715 Nm (527 ft-lb) 7/8-9 Unless special torque requirements are listed in this manual or other instructions, torque Unified Thread Standard bolts (label: UNF) to the values listed in the table below. © Mar. 2021 1-10 1018RE&1218RE MaintenanceManual...
  • Page 23 200 Nm (148 ft-lb) 9/16-18 13/16" 200 Nm (148 ft-lb) 280 Nm (207 ft-lb) 5/8-18 15/16" 350 Nm (258 ft-lb) 495 Nm (365 ft-lb) 3/4-16 1-1/8" 560 Nm (413 ft-lb) 780 Nm (575 ft-lb) 7/8-14 1018RE&1218RE MaintenanceManual 1-11 © Mar. 2021...
  • Page 24 SPECIFICATIONS This Page Intentionally Left Blank © Mar. 2021 1-12 1018RE&1218RE MaintenanceManual...

  • Page 25: Safety

    Failure to notify the manufacturer within SAFETY DEFINITIONS 48 hours of the incident involving the machine of Hunan Sinoboom Intelligent Equipment Co., Ltd. may void the product's warranty. This safety alert symbol appears with most safety statements. It means atten-...

  • Page 26: Electrocution Hazards

    Table 2-1 Minimum Safe Distance Voltage Minimum Safe Distance (Phase to Phase, kV) (m/ft) 0-50 3.05 (10) 50-200 4.60 (15) 200-350 6.10 (20) 350 -500 7.62 (25) 500 -750 10.67 (35) 750 -1000 13.725 (45) © Mar. 2021 1018RE&1218RE MaintenanceManual...
  • Page 27 • Do not replace key parts that affect machine stability with different weights or specifications. • Do not modify or change moving aerial platforms without the manufacturer’s prior written permission. 1018RE&1218RE MaintenanceManual © Mar. 2021...

  • Page 28: Jobsite Hazards

    Do not lift Sinoboom, it must be approved or guided by the the platform when the wind speed manufacturer. exceeds 12.5 m/s (28 mph). If the...

  • Page 29: Unsafe Operation Hazards

    If you intend to lower the platform with a ground controller, you must operate it 1018RE&1218RE MaintenanceManual © Mar. 2021...

  • Page 30: Fall Hazards

    COLLISION HAZARDS At a minimum, operators must operate and maintain the machine as stated in the Operation Manual and in the Maintenance Manual in addition to following more strin- gent industry regulations and workplace rules. © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 31: Crush Hazards

    • Maintain good judgment and plan- ning when using the controller on the ground to operate the ma- chine. Maintain proper distance between operator, machine and fixed object. 1018RE&1218RE MaintenanceManual © Mar. 2021...

  • Page 32: Explosion And Fire Hazards

    NOTE: The operator must carry out maintenance dur- ing the pre-operation inspection only. During operation, keep the left and right doors of the chassis closed and locked. Only trained service personnel can open the left and right doors to repair the machine. © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 33: Battery Hazards

    Remove all rings, watches and other accessories. CHEMICAL BURN HAZARD Avoid spilling or contacting battery acid with unprotected skin. Seek medical attention immediately if battery acid contacts skin. 1018RE&1218RE MaintenanceManual © Mar. 2021...

  • Page 34: Hydraulic Systems Hazard

    WELDING AND POLISHING REQUIREMENTS Before welding, grinding and polishing operations, al- ways ensure you read and understand all operation and maintenance requirements in the Operation Manual and the Maintenance Manual. © Mar. 2021 2-10 1018RE&1218RE MaintenanceManual...

  • Page 35: After Using The Machine

    5. Block the wheels with the wheel wedges. 6. Charge the battery. NOTICE After using the machine, the power off switch must be disconnected. 1018RE&1218RE MaintenanceManual 2-11 © Mar. 2021...
  • Page 36 SAFETY This Page Intentionally Left Blank © Mar. 2021 2-12 1018RE&1218RE MaintenanceManual...

  • Page 37: System Descriptions

    X and Y axes. When the inclined angle exceeds 2°in X axis or 3°in Y axis, the alarm will sound (except in stowed position) and such functions as platform raised height (not 1018RE&1218RE MaintenanceManual © Mar. 2021...
  • Page 38 SYSTEM DESCRIPTIONS This Page Intentionally Left Blank © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 39: Service And Guidelines

    Reference the Inspection Qualified Sinoboom equipment mechanic is a person Procedures in appropriate areas of this manual to recognized by Sinoboom as one who, by possession of perform the inspection and maintenance procedures. a recognized degree, certificate, training, has...

  • Page 40: Preventive Maintenance

    SERVICE AND GUIDELINES annual machine inspection, notify Hunan Sinoboom Intelligent Equipment Co., Ltd. of the current machine ownership information. PREVENTIVE MAINTENANCE The preventive maintenance must be performed by a qualified Sinoboom equipment mechanic. Reference the Repair & Inspection Report and Maintenance Schedule in this manual for the inspecton items and intervals.

  • Page 41: Storage

    Never attempt to move heavy parts without the aid of a this manual. mechanical device. Do not allow heavy objects to rest in an unstable position. When raising a portion of the equipment, ensure that adequate support is provided. 1018RE&1218RE MaintenanceManual © Mar. 2021...

  • Page 42: Cleanliness

    • The static and dynamic load tests of the machine suggest a compliance with the relevant standard. © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 43: Pressure-Fit Parts

    2. Unless specific torque requirements are given • Excessive sloppiness in joints. within the text, standard torque values should be used on heat-treated bolts, studs, and steel nuts, in • Noise originating from the joint during operation. 1018RE&1218RE MaintenanceManual © Mar. 2021...

  • Page 44: Application Of Insulating Silicone Grease To Electrical Connections

    1. Prior to the machine assembling, apply silicone grease around the male pins and female pins inside the connectors to prevent oxidization. An injector may be used for the convenience of operation. © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 45: Maintenance

    • Conduct quarterly inspection on machines that have manual. been out of service for a period longer than three months. 1018RE&1218RE MaintenanceManual © Mar. 2021...

  • Page 46: Following Amaintenance Schedule

    Every half a year or every 500 re-inspected after repair is completed and marked A+B+C hours in the box marked "inspection". Select the appropriate inspection procedure based on the Every year or every 1000 hours A+B+C+D inspection type. © Mar. 2021 1018RE&1218RE MaintenanceManual...
  • Page 47 Hydraulic Tank B-5 Replace High- Pressure Filter Element B-6 Inspect the Battery B-7 Inspect Drive Reducer Oil Level B-8 Test Oscillate Outriggers B-9 Test Drive Speed B-10 Test Tilt Protection System B-11 Test Brake Distance 1018RE&1218RE MaintenanceManual © Mar. 2021...

  • Page 48: Checklist Aprocedures

    The manuals must be they are legible and intact. stored in the manual storage container on the platform. Illegible or damaged manuals cannot provide necessary safety and operation information for safe operation. © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 49: Inspect All Decals

    Scissor arm pins and fasteners Figure 5-1 • Platform joystick • Outriggers (if equipped) 2. Ensure the tank body and ports are free of leakage. • Hydraulic tank 3. Add hydraulic oil as needed. Never overfill the tank. 1018RE&1218RE MaintenanceManual © Mar. 2021...

  • Page 50: Inspect Hydraulic Leakage

    Operation Manual. Before for hydraulic spillage, dripping or residues: performing the functional test, ensure that the • Hydraulic tank, filters, hoses and fittings safety rules in the Operation Manual are fully read and understood. • Power unit © Mar. 2021 1018RE&1218RE MaintenanceManual...
  • Page 51 15. Overload indicator light 4. Key switch (Ground/Platform 10. Engine speed select switch (not 16. Emergency lowering switch (not select switch) used) used) 5. Ground position 11. LCD screen 12. Platform up switch 6. Buzzer 1018RE&1218RE MaintenanceManual © Mar. 2021...
  • Page 52 MAINTENANCE POWER CAUTION Figure 5-3 Ground controller (Sinoboom control system) Table 5-5 7. Neutral position 13. Platform up switch 1. Hour meter 2. Emergency stop button 8. Natural gas switch (not used) 14. Platform up/down enable switch 9. Engine speed select switch (not 15.
  • Page 53 15. Engine start switch (not used) 9. Drive switch 10. Drive speed select switch 4. Horn button 16. LCD screen 5. Engine speed select switch (not 11. Enable switch used) 12. Drive/lift proportional control 6. Generator switch (if equipped) joystick 1018RE&1218RE MaintenanceManual © Mar. 2021...

  • Page 54: Perform Maintenance After

    MAINTENANCE AUTO AUTO AUTO POWER Figure 5-5 Platform controller (Sinoboom control system) Table 5-7 1. Individual outrigger level switch 7. Emergency stop button 13. LED screen 2. Outrigger self-level switch 8. Enable switch 14. Drive & steer enable switch 3. Hydraulic generator switch (not 9.

  • Page 55: Inspect Hydraulic Oil

    NOTICE 2. Remove the air filter from hdraulic tank. Tighten the lug nuts prior to the first use or after each tire removal, inspect and retorque every 3 months or 150 hours of operation. 1018RE&1218RE MaintenanceManual 5-11 © Mar. 2021...

  • Page 56: Replace High-Pressure Filter

    Be cautious of hot hydraulic oil. Bodily contact with hot hydraulic oil may result in severe burn. NOTICE Shut off the machine before inspection. 1. Open the left chassis cover and locate the high- pressure filter. © Mar. 2021 5-12 1018RE&1218RE MaintenanceManual...

  • Page 57: Level

    10cm (3.9in) high block or kerb. Inappropriate gear oil level of drive reducers will reduce the machine performance, and continued use could 5. The other 3 wheels should come in close contact with the ground. result in component damage. 1018RE&1218RE MaintenanceManual 5-13 © Mar. 2021...

  • Page 58: Test Drive Speed

    7. Switch from drive to platform lift function, and raise the drive time for 20m (65.6 ft) is 136～166s. the platform until the lower limit switch disengages, the red indicator light on the level sensor will © Mar. 2021 5-14 1018RE&1218RE MaintenanceManual...

  • Page 59: Test Brake Distance

    2. Lower the platform to the minimum height and retract the extension platform. With the scissor arm 2. Pull out the emergency stop buttons on platform fully retracted, gradually add loads to the platform. and ground controllers to ON position; 1018RE&1218RE MaintenanceManual 5-15 © Mar. 2021...

  • Page 60: Test Secondary Lowering

    4. Lower the platform until the secondary lowering 4. Fully drain the drive reducer gear oil to the vessel. function is activated and the platform will stop 5. Mount back the loosened bolt. lowering. © Mar. 2021 5-16 1018RE&1218RE MaintenanceManual...

  • Page 61: Inspect Scissor Arm Sliders

    NOTICE The inspection must be performed with the machine in off position. When removing the hose and fittings, the O-rings on the hose and fittings must be replaced. 1018RE&1218RE MaintenanceManual 5-17 © Mar. 2021...

  • Page 62: Replace Hydraulic Tank Suction

    Extremely dirty condition requires the oil changes to be performed more frequently. When performing the procedure, the hydraulic tank suction filter must also be replaced. © Mar. 2021 5-18 1018RE&1218RE MaintenanceManual...

  • Page 63: Repair

    Figure Platform Controller below. ELECTROCUTION HAZARD Before performing this procedure, be sure to disconnect the battery and the charger on AC outlet. Contact with live conductors may result in death or serious injury. 1018RE&1218RE MaintenanceManual © Mar. 2021...

  • Page 64: Extension Platform

    NOTICE When removing the hoses and fitttings, the O- rings at the hose ends or fittings must also be removed and tagged. 3. Using appropriate lifting device, attach the straps to the scissor assembly. © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 65: Lift Cylinder

    1. Raise the scissor arm far enough to allow the safety arm to be enagaged. Hunan Sinoboom Intelligent Equipment Co., Ltd. recommends the replacement tires be of the same size, 2. Set up the safety arm and properly lower the ply rating and brand as the original tires.

  • Page 66: Reducer And Drive Motor

    Over-tightening will result in breaking the studs or permanently deforming the mounting stud holes in the wheels. © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 67: Steer Cylinder

    3. Remove the steer cylinder from the machine. motor housing until the motor mounting slot becomes aligned with the reducer mounting hole. 7. Apply the threadlocker Loctite 272 to the bolts, and torque the bolts after pretightening. 8. Connect the electrical wiring. 1018RE&1218RE MaintenanceManual © Mar. 2021...

  • Page 68: Steer Linkage

    1. Open the rear door on the left side of chassis; ting Specifications, page 1-6 2. Remove the butterfly screw and open the ground control panel; 3. Tag and disconnect the cables to the ground controller; © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 69: Hydraulic System

    Figure 6-11 Table 6-2 7. Upper lift cylinder control valve 1. Outrigger solenoid valve 4. Scissor/platform control valve （1218RE only） 2. Bi-directional counterbalance 5. Accumulator valve 3. Outrigger directional valve 6. Lower lift cylinder control valve 1018RE&1218RE MaintenanceManual © Mar. 2021...

  • Page 70: Hydraulic Tank

    Ground. Hydraulic Pump 4. Pull out the emergency stop buttons on both ground and platform controllers to ON position. The hydraulic pump is linked to the electric motor to provide power for the hydraulic system. © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 71: Function Valves

    26 Nm（19.2 ft-lb） rellief valve function Solenoid valve Left/right steering control 34 Nm（25 ft-lb） Bi-directional relief Pressure control for steer 45 Nm（33.2 ft-lb） valve function Throttle valve Flow control for steer function 57 Nm（42 ft-lb） 1018RE&1218RE MaintenanceManual © Mar. 2021...
  • Page 72 45 Nm（33.2 ft-lb） Relief valve Pressure control for lift and 43 Nm（31.7 ft-lb） oscillate functions Figure 6-14 Outrigger directional valve Table 6-5 Torque Value Name Function 3–position 4–way Outrigger extend/retract control 34 Nm（25 ft-lb） solenoid valve © Mar. 2021 6-10 1018RE&1218RE MaintenanceManual...
  • Page 73 REPAIR Figure 6-15 Outrigger solenoid valve Table 6-6 Torque Value Name Function 2–position 2–way Outrigger direction control 27 Nm（20 ft-lb） solenoid valve Hydraulic check valve Outrigger direction control 34 Nm（25 ft-lb） 1018RE&1218RE MaintenanceManual 6-11 © Mar. 2021...
  • Page 74 38 Nm（28 ft-lb） Figure 6-17 Upper lift cylinder control valve Table 6-8 Torque Value Name Function Relief valve Pressure control for lift function 43 Nm（31.7 ft-lb） Check valve To keep one-way flow 27 Nm（20 ft-lb） © Mar. 2021 6-12 1018RE&1218RE MaintenanceManual...
  • Page 75 Note：Before peforming this procedure, please first remove the lift up limit switch from the chassis, and Oscillate relief valve 43 Nm（31.7 ft-lb） restore it to the original condition after adjusting the Pressure test port #2 relief valve pressure. 1018RE&1218RE MaintenanceManual 6-13 © Mar. 2021...
  • Page 76 Using a hex wrench, hold the relief valve and meanwhile tighten the locking nut upon. • Repeat the Step 6 to verify the relief valve pressue 8. Remove the pressure gauge and restore the plugs earlier removed to original. © Mar. 2021 6-14 1018RE&1218RE MaintenanceManual...

  • Page 77: Hydraulic Symbols

    N.C. 3–position 4–way 3–position 5–way directional valve directional valve 2–position 3–way 2–position 2–way directional valve directional valve Filter with bypass valve Relief valve Hydraulically controlled Bidirectional relief valve logic valve Counterbalance valve Flow valve 1018RE&1218RE MaintenanceManual 6-15 © Mar. 2021...

  • Page 78: Hydraulic Schematic

    REPAIR Hydraulic Schematic Figure 6-20 1018RE hydraulic schematic © Mar. 2021 6-16 1018RE&1218RE MaintenanceManual...
  • Page 79 REPAIR Figure 6-21 1218RE hydraulic schematic 1018RE&1218RE MaintenanceManual 6-17 © Mar. 2021...

  • Page 80: Electrical System

    4. Ground control position 8. PgDn key have not been professionally trained and authorized by Sinoboom shall not disassemble their housings, 1. Turn the key switch on the ground controller to otherwise moisture and dust will enter the internal Ground control position, and pull out the emergency...
  • Page 81 Generator Max Outrig Ext High Speed Max Outrig Ret Low Speed Test Mode Max Outrig Ext Low Speed Return to Main Menu Restore Speed Defaults Return to Main Menu Figure 6-24 System interface description 1018RE&1218RE MaintenanceManual 6-19 © Mar. 2021...
  • Page 82 2. Make sure no heavy objects are placed on the system manufacturer. Therefore, it is prohibited to platform.

  • Page 83: Sinoboom Control System

    Sinoboom cannot disassemble their housings, otherwise moisture and dust will enter the internal 3. Key switch mechanism and normal operation will not be (ground/platform control 8. PgDn key guaranteed. select switch) This section is applicable to Sinoboom system. 1018RE&1218RE MaintenanceManual 6-21 © Mar. 2021...
  • Page 84 Select and enter different function interfaces by pressing the PgUp key, PgDn key and Enter key. The system interface is described in the figure below: Figure 6-33 3. Then, “星邦智能高空作业平台” (Sinoboom Intelligent Aerial Work Platform) will be displayed on the screen. 星邦智能 高空作业平台...
  • Page 85 2. Upload the ECU program to the root directory of the password (the password can only be provided to USB flash disk: ECU_MAIN.bin. personnel professionally trained and authorized by Note: please contact Sinoboom after-sales Sinoboom). personnel to get the program. Update program 3.
  • Page 86 (stowed) and low speed (stowed) can be set. Calibrate joystick Query Interface lower end In the Query Interface, users can query the fault codes and GPS information service of the machine (for the Figure 6-39 © Mar. 2021 6-24 1018RE&1218RE MaintenanceManual...
  • Page 87 2. Make sure no heavy objects are placed on the platform. 3. After entering the ECU menu selection mode, select and enter No-load calibration interface, 1018RE&1218RE MaintenanceManual 6-25 © Mar. 2021...

  • Page 88: Fault Code Description

    LF outrigger switch ON at start- Check the switch, replace the 33 Left Front Outrig Sw Flt platform controller RF outrigger switch ON at start- Check the switch, replace the 34 Right Front Outrig Sw Flt platform controller © Mar. 2021 6-26 1018RE&1218RE MaintenanceManual...
  • Page 89 Fault in the outrigger retract Check the wiring, replace the 86 Outrigger Ret Coil Flt solenoid valve coil solenoid valve Check the counterweight for OL Platform Overload Platform overload fault overload 1018RE&1218RE MaintenanceManual 6-27 © Mar. 2021...
  • Page 90 Prompt of charge switch ON (- Check if the external charging external charging cable inserted) cable is inserted Prompt of ground control position Prompt selected Table 6-13 Sinoboom control system Fault Fault Cause and Solution Code Cause: Interrupted communication between controller and PCU.

  • Page 91: Use And Maintenance Of Battery

    E0LL Chassis Tilt Use and Maintenance of Battery The battery falls into 3 types: lead acid, lead acid maintenance-free and lithium batteries. The lithium battery and lead acid maintenance-free battery are free of maintenance. 1018RE&1218RE MaintenanceManual 6-29 © Mar. 2021...
  • Page 92 2. Clean the top, terminals and connections with water and wipe them dry with a cloth. Apply a thin layer of petroleum jelly to the terminals or use terminal protector. 3. Keep the area around the battery clean and dry. Charging © Mar. 2021 6-30 1018RE&1218RE MaintenanceManual...
  • Page 93 The self-discharge process will accelerate in warmer temperatures. If storing the battery in hot temperatures or during hot weather, monitor the specific gravity or the voltage more frequently (about every 2 - 4 weeks). 1018RE&1218RE MaintenanceManual 6-31 © Mar. 2021...

  • Page 94: Electrical Symbols

    46.8000 17.4787 黑 17.4787 Emergency stop button 46.7096 28.5682 Button 28.5682 34.4087 46.7096 28.5682 32.0000 46.7096 46.7096 34.4087 34.4087 28.5682 28.5682 16.0000 28.5682 棕 兰 © Mar. 2021 6-32 1018RE&1218RE MaintenanceManual 32.0000 32.0000 兰 棕 黑 黑 28.5682 28.5682 16.0000...
  • Page 95 Symbol Description 46.7096 46.7096 46.8000 34.4087 34.4087 Key switch Buzzer 32.0000 28.5682 兰 棕 28.5682 16.0000 黑 46.7096 28.5682 Storage battery Lithium battery 46.8000 兰 棕 黑 Fuse 17.4787 46.7096 34.4087 32.0000 28.5682 16.0000 1018RE&1218RE MaintenanceManual 6-33 © Mar. 2021...

  • Page 96: Electrical Schematic

    REPAIR Electrical Schematic © Mar. 2021 6-34 1018RE&1218RE MaintenanceManual...

  • Page 97: Appendix 1: Prepare The Work Record Before Delivery

    2. Use the table to record the results. After each section is complete, mark the appropriate box. 3. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re-in- spected after repair is completed and marked in the box marked "inspection". 1018RE&1218RE MaintenanceManual © Mar. 2021...
  • Page 98 REPAIR This Page Intentionally Left Blank © Mar. 2021 1018RE&1218RE MaintenanceManual...

  • Page 99: Appendix 2: Repair & Inspection Report

    B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Hydraulic Oil B-4 Inspect Air filter of Hydraulic Tank B-5 Replace High- Pressure Filter Element B-6 Inspect the Battery B-7 Inspect Drive Reducer Oil Level B-8 Test Oscillate Outriggers 1018RE&1218RE MaintenanceManual © Mar. 2021...
  • Page 100 Been Repaired Condition Malfunction D-1 Replace Drive Reducer Gear Oil D-2 Inspect Scissor Arm Sliders D-3 Replace Hydraulic D-4 Replace Hydraulic Tank Suction Filter D-5 Inspect Scissor Arm Bearing User Inspector Signature Inspector Date Inspector Title © Mar. 2021 1018RE&1218RE MaintenanceManual...
  • Page 101 4. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re- inspected after repair is completed and marked in the box marked "inspection". Select the appropriate inspection procedure based on the inspection type. Select the procedures as appropriate for the type of inspection. 1018RE&1218RE MaintenanceManual © Mar. 2021...
  • Page 102 Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...

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