Table of Contents
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This is the original English manual to be used by VertiDrive on-site user training certified operators.
REVISION:
1.2
ISSUE DATE:
20-06-2023
APPLIES TO:
VertiDrive V700 Series robot
Copyright © VertiDrive B.V. All rights reserved. VertiDrive is a trade name of VertiDrive B.V.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any
means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the
VertiDrive V700 Series Robot
User Manual
VERTIDRIVE B.V.
Gieterijweg 15
3089JZ, Rotterdam
The Netherlands
Phone: +31(0)10 76 30 200
Website:
www.vertidrive.com
E-Mail:
sales@vertidrive.com
manufacturer.
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Table of Contents
Related Manuals for VertiDrive V700 Series
Summary of Contents for VertiDrive V700 Series
- Page 1 VertiDrive V700 Series Robot User Manual This is the original English manual to be used by VertiDrive on-site user training certified operators. REVISION: ISSUE DATE: 20-06-2023 APPLIES TO: VertiDrive V700 Series robot VERTIDRIVE B.V. Gieterijweg 15 3089JZ, Rotterdam The Netherlands...
- Page 2 The users remain responsible for supervision and compliance with this manual. This manual only applies to the “V700 Series” modular carrier for various applications and does not describe the complete “VertiDrive” set of equipment with applicable tools. Upon request, different tools for the V700 Series robot are available, such as a safety winch system and specifically designed equipment.
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Page 3: Table Of Contents
Crushing hand ..............................17 5.6.8. Magnetism ............................... 17 SYSTEM DESCRIPTION ..............................18 General ..................................18 V700 Series robot ..............................18 VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 3 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM... - Page 4 DISMANTLING AND DISPOSAL ............................ 42 General ................................42 APPENDIX A - EU DECLARATION OF CONFORMITY ......................43 VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 4 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM...
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Page 5: Contact Information
1. CONTACT INFORMATION Supplier VertiDrive B.V. Gieterijweg 15 3089JZ, Rotterdam The Netherlands Telephone: +31(0)10 76 30 200 E-Mail: sales@vertidrive.com Support and service VertiDrive B.V. Gieterijweg 15 3089JZ, Rotterdam The Netherlands Telephone: 31(0)10 76 30 200 E-Mail: support@vertidrive.com VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS... -
Page 6: Terms And Definitions
Kilogram. Meter; SI unit for length. Millimeter = 0.001m. Volt; SI unit for electric potential difference. VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 6 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM WWW.VERTIDRIVE.COM... -
Page 7: Machine Specification
The mark is located on the type plate, placed on the robot at the location shown below as well as on the inside of the door of the control box. The type plate also shows the unique identification number of the robot, the year of manufacture, and electrical specification. CE mark V700 series on robot and inside control box Technical specifications Robot Robot dimensions l x w x h: 750 x 520 x 720 mm. -
Page 8: Applications
IP rating control box: IP66. IP rating remote control: IP66. Applications The V700 Series robot can be equipped with different types of applications: Swing arm for abrasive blasting (313550); Swing arm for high-pressure washing (322006, 322032, 322033 & 322034);... -
Page 9: Product Conformity And Liability
Responsibilities for owner and user Any changes made to the VertiDrive V700 Series robot may lead to severe damage and injury to the operator or other personnel in the vicinity of the robot. -
Page 10: Liability
Defects due to use improper use and / or maintenance by uncertified (operations and/or maintenance) personnel. Liability VertiDrive B.V. accepts no liability for unsafe situations, accidents, and / or damage resulting from any of the following points: poor or improper inspection and/or maintenance of the product;... -
Page 11: Guarantee (= Warranty), Or Other Claims
The Client no longer has the right to invoke a defective part or product if it has not complained to VertiDrive or the regional VertiDrive partner concerned, in writing, within fourteen days after it discovered or should reasonably have discovered the defect;... -
Page 12: Safety
The strong magnetic field near the robot can affect the functioning of pacemakers and implanted heart defibrillators. Location: At close distance from the robot . VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 12 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM... -
Page 13: General Safety Instructions
When an application is installed on the robot, the operator must be VertiDrive (or partner(s)) trained and certified to use this additional equipment (e.g., applicable when working with high pressure water jetting equipment). All safety precautions and instructions relevant for the application (HP, UHP or abrasive blasting) must be adhered to insofar applicable for the robot application. -
Page 14: During Operation
Before the use of the VertiDrive V700 Series robot, the user / operator must perform a check, see 3.4 F-03 Startup Checklist. Initial training of users / operators is provided by VertiDrive and or VertiDrive certified trainers, upon delivery of a new robot. -
Page 15: Safety Provisions
Hearing protection Typical applications used on the V700 Series robot will create significant noise: If the process causes a noise level that exceeds 80 dB(A), the operation and any other personnel in the vicinity of the robot should wear hearing protection. -
Page 16: Risk For Personal Injury
Handling robot. During handling of Wear protective gloves. the robot. VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 16 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM WWW.VERTIDRIVE.COM CHAMBER OF COMMERCE 24448205 | VAT NL 8201.77.064.B01 In all cases where we act as provider or supplier, our offers, orders placed with us, and agreements concluded with us are subject to the conditions and requirements laid down by the Netherlands Metal Association (the ‘Metaalunievoorwaarden’). -
Page 17: Injuries On Face And Eyes
Do not approach the robot if you have a pacemaker or implanted heart defibrillator. Keep minimum 60 cm distance. VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 17 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM WWW.VERTIDRIVE.COM... -
Page 18: System Description
Different applications can be mounted on the robot. VertiDrive also offers options like a transport frame and a winch system. These products are only briefly mentioned in this manual. For further details, please refer to the respective user manuals. -
Page 19: Control Box (Incl. Optional Transport Frame)
The counter shows the hours of operation of the robot system. For detailed information about the transport frame and / or winch system please consult the user manual for the respective product. VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 19 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM... -
Page 20: Remote Control
Remote control The robot is controlled by a wireless remote with the following functions and controls. Hetronic Nova XL remote control VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 20 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM... -
Page 21: Umbilical And (Optional) Extension Kit
(part ID 323018) is required. This must be connected as shown above to prevent high tension on the connectors. VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 21 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM... -
Page 22: Fall Arrester And (Optional) Winch System
Fall arrester and (optional) winch system Single fall arrester (left) or dual fall arrester (right) setup for the V700 Series robot. For worker safety it is mandatory to use a fall arrester attached to the robot as shown above. It is very important to install the fall arrester before placing the robot on the surface. This will ensure that the robot is always secured, and users are safe in case the robot detaches from the surface for any reason. - Page 23 Carry the weight of all the hoses and cables connected to the robot. For detailed information about the transport frame and winch system please consult the user manual for the transport frame with winch system. VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 23 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM...
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Page 24: Installation
The commissioning work must only be carried out by authorized personnel. Before the use of the VertiDrive V700 Series robot, the user / operator must follow operating and safety instructions. Initial training of users / operators is provided by VertiDrive and / or VertiDrive certified trainers, upon delivery of a new robot system. - Page 25 Please refer to application equipment manuals for details. Contact VertiDrive Service is case of questions. VERTIDRIVE B.V.
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Page 26: Handling Of The Robot
(e.g., tools) or construction parts that can move or are not rigidly attached to the surface. Locations of the very powerful magnets VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 26 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM... -
Page 27: Operation
Make sure to read and understand the safety instructions in chapter 5 before operating the system. Use appropriate personnel protective equipment as per local regulations and company guidelines. The following steps are required when using a V700 Series robot: Optional: magnet distance adjustment. - Page 28 Maximum magnet height 100 - 120 * Note: magnet force depends on exact material and thickness of the surface VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 28 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM...
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Page 29: Robot Placement
Rotate the robot to lower the caster wheels to the surface. Avoid entrapment of hands and / or fingers! VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 29 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM... -
Page 30: Connection And Application Setup
Put the pin on the tension relief through the hole in the side plate and secure with the locking pin as shown in the picture below. VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 30 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM... - Page 31 Prevent sharp bends in the umbilical cable when handling to connect and disconnect. Ensure that the umbilical cable is placed above the horizontal bar of the protection frame and clear from the robot wheels. VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS...
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Page 32: Robot Operation
“off”, wait for 30 seconds and turn the main switch to “on”. If restarting does not solve the problem, refer to chapter 10, troubleshooting. Basic operation The V700 Series robot has multiple functionalities, that are briefly explained in this section. The numbers used refer to the controls as indicated in chapter 6, section 6.4: ... -
Page 33: Application Operation
Set pump switch to “on” to activate the pump or open the valve(s) of the blasting equipment. 10. Turn the swing arm on and adjust speed until a good result is achieved. VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS... -
Page 34: Shutting Down
Note that the WCS overrule is a system intervention, and it is necessary to investigate the cause of the WCS failure immediately. VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS... -
Page 35: Recover From An Emergency Stop
The fall arrester needs to be replaced immediately after a fall incident; the activated fall arrester must be inspected before re-use is allowed. Refer to the fall arrester user manual for detailed instructions. VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS... -
Page 36: Maintenance And Cleaning
Inspection and maintenance activities The following checks are required for the V700 Series robot (3.4 F-04 Inspection and Maintenance Schedule). See 322027 V700 Series Robot – IPM for explanation and details on robot parts and components: ROBOT: ... - Page 37 Ensure there are functional whip checks on all connections. Check the applicable user manual(s) for inspection and maintenance instructions for the application and the transport trolley / winch system if used. VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 37 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM...
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Page 38: Part Replacement Instructions
Part replacement instructions VertiDrive can supply any part of the system as a spare part. See 322027 V700 Series Robot – IPM supplied with the robot for details and part identification. When ordering parts always specify the part number and provide a brief description of the problem and why a part needs to be replaced. -
Page 39: Troubleshooting
This section describes basic troubleshooting steps and corrective actions for the V700 Series robot system. Contact VertiDrive support in case of any questions or when basic troubleshooting does not resolve the problem. Use the problem and solutions codes (e.g., A1 / A1.1) to help explain the problem and the corrective actions that have already been tried. - Page 40 Check connector is fully inserted. A5.4 If a red LED is blinking on one of the controllers, replace the controller with a spare unit (item 223015). Contact VertiDrive support and return the controller for evaluation. Cooling (optional) is not A6.1 Check temperature inside the control box.
- Page 41 C2.3 If the application allows for it, clean the surface in front of wheels to ensure robot is placed on clean / bare steel. VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 41 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM...
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Page 42: Storage And Transport
All contaminated or harmful parts must be disposed of, following the local statutory requirements. All magnets need to be demagnetized before disposal. VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 42 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM... -
Page 43: Appendix A - Eu Declaration Of Conformity
Appendix A - EU declaration of conformity VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 43 - T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM WWW.VERTIDRIVE.COM CHAMBER OF COMMERCE 24448205 | VAT NL 8201.77.064.B01 In all cases where we act as provider or supplier, our offers, orders placed with us, and agreements concluded with us are subject to the conditions and requirements laid down by the Netherlands Metal Association (the ‘Metaalunievoorwaarden’).
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