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Summary of Contents for Agriweld Prevent 4-Leg
- Page 1 OPERATOR MANUAL Prevent 4-Leg SCAN ME FOR WEBSITE LINK Agriweld Ltd Main Street Garton-on-the-Wolds Driffield YO25 3ET...
- Page 2 Contents Page 3 User Information, Product Technical Information Page 4 Qualification & Training Page 4-6 Safety Page 6 Risk of Overloading Page 6 Pre-Use Checks & Storage Page 7 Attachment & Adjustment Page 8 Hydraulic System Page 9 Rules of Conduct Page 9-11 Auto Reset Page 12-14...
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Page 3: User Information
It is very important to be careful when new equipment is going to be used for the first time. Incorrect mounting of equipment and operational errors can lead to expensive repair work and operational losses. Your warranty with Agriweld is not valid if the instructions in this operating manual are not followed correctly. -
Page 4: Qualification And Training
Agriweld could have detrimental effects to this product or its functions and hence impair the active and/or passive driving and/or operational safety (accident prevention). • Agriweld shall not be liable for any damage caused by the use of spare parts, accessories and ancillary equipment not supplied and/or approved by Agriweld. •... - Page 5 1. No responsibility will be accepted for possible dangers arising from operations complying with the designated use. 2. Agriweld shall not be liable for any damage to agricultural produce and other items, which occurs as a result of normal operating, adjustments errors, failure by any means or incorrect usage.
- Page 6 When attachments are to be stored away when not in use, correct storage methods are important in protecting the paintwork. The attachment should be cleaned down thoroughly and stored inside where possible, always detach any other attachments from the Agriweld product when you have finished using them.
- Page 7 Operators should also use their own judgement and *experience when mounting this Agriweld product to the handler. Attach the Cultivator to the tractor using the tractors rear 3-point linkage. It is important to the function of the cultivator to ensure that the product is running level to allow optimum level of soil disturbance and to prolong the lifespan of the wearing parts.
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Page 8: Hydraulic Systems
(folding) locks the wings in position and will not move until oil pressure is supplied again. If the wings appear to be sagging or uneven, Agriweld can supply adjustment stars to level the product. If relevant, you must always transport a hydraulic folding cultivator in its folded position. - Page 9 RULES OF CONDUCT FOR GENERAL OPERATION The following points must always be observed before and during operation: Read the risk assessment and operator manual thoroughly. Only *experienced and trained personnel should use this product Never leave the product unattended. Check the product regularly for oil leakage. Replace defective components immediately. The user is responsible for damage to the produce caused by oil leakage.
- Page 10 will not ‘trip’ if required. This may take some effort to gauge the required pressure to suit the application which is variable for all instances. If in doubt, always run with too little pressure, you can make small adjustments throughout work to increase pressure until you are satisfied.
- Page 11 i. Monitor the pressure gauge to assess the increase/decrease in the auto reset system. When desired pressure is reached; 5. Stop running the hydraulics on the tractor 6. Re tighten lock nut 2 7. Replace cap 1 8. Set the tractor to float on this service. Alternatively disconnect the hydraulic feed pipes for the auto reset system safely.
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Page 12: Main Assembly
Main Assembly... - Page 14 Item number Part number Description Quantity per product Main Frame 2020_Prevent_Sub_0 Parallelogram Unit 2020_Prevent_Sub_02 Rear leg mounting plate 2021_HOSL_Main_001 Leg socket assembly 2020_Prevent_HD_Clevis_Mount Rear hitch mount 703/2 Lifting ram 2020_Prevent_HD_bulkhead ass Rear bulkhead plate KAISOEXT4 ISOBUS extension AW_HLF_FBH Female hydraulic fitting AW_3Q_FBH ¾”...
- Page 15 SHEAR BOLT SOCKET & Replacing Shear Bolts SAFETY FIRST! Ensure the tractor is stationary and on as level and firm ground as possible with the tractor engine turned off to ensure safety. After breakback, remove the broken shear bolt (1) using 2 x M20 Spanners.
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Page 16: Safety First
Replacing Snap Bars SAFETY FIRST: When replacing the Snap Bar after break back, raise the legs out of work sufficiently so that the leg falls back into position to allow the Snap Bar to be replaced. SAFETY! The tractor should be stationary and on stable, level ground with the engine turned off to ensure the operator is safe to perform the adjustments required. - Page 17 Snap Bar Parts List (quantity stated per leg) Part Number Part Name Quantity 2021_2_Test_BASE_Bar_Snap Snap Bar SB_In_ASKRT_40MM_pin_002 40mm Snap bar ----- M24 X 105mm Bolt ----- M24 Washer ----- M24 Nyloc Nut ----- M16 x 80mm bolt ----- M16 Washer ----- M16 Nyloc nut LP11Z...
- Page 18 Auto Reset Socket Assembly...
- Page 19 Auto Reset Leg Socket Parts List (Quantity Per Leg) Part Number Part Name Quantity Multi_replace_ram_pin_001 30 x 166mm Multi_replace_pivot_pin-001 30 x 190mm Multi_replace_upD_E_HD_2022_AR 30 x 134mm _pin_ram_lower_001 ------ M12 X 50mm Bolt ------ M12 Washer ------ M24 Nylock ------ M24 x 70mm Bolt ------ M24 Washer...
- Page 20 REPLACING THE POINTS Only personnel with the appropriate *experience should perform these changes. It is only permitted to replace the points on solid ground for e.g. Cement/tarmac, to avoid the risk of sinking and potential injuries whilst performing the changes. The product must be raised on the tractor linkage and the tractor engine turned off.
- Page 21 REAR HITCH - HEIGHT ADJUSTMENT TO INCREASE HEIGHT: Take the weight of the rear hitch using a forklift and remove the upper pin (3) on both sides of the hitch frame. Replace the pin/s in a revised (higher)hole setting. Lift the frame up to rest against the upper pin. If the hitch is now at the required height, insert the upper/lower pin/s in the corresponding pin holes immediately under the hitch depth control arm and secure with linch pins to fix the height.
- Page 22 Fitting rear linkage options AW_6M_ASST_THB Rear Clevis with CAT 3 Rear 50mm pin Linkage 80mm Ball Hitch FITTING/REMOVING REAR LINKAGE OPTIONS rear linkage options, begin by removing the M20 x 90 Bolts (3), M20 washers (2) and M20 Nylocks (1). Lift the hitch up vertically using a forklift to take the weight so the hooks on the rear hitch, clevis or linkage lift out of or locate onto...
- Page 23 Rear hitch options AW_6M_ASST_RCLV 50mm Towing clevis & pin JULY_2021_6m_Toolbar_Clevis_Pin LP20Z linch pin Cat 3 Rear linkage...
- Page 24 Rear Hitch Options Continued Z319092KR 80mm Ball Hitch...
- Page 25 Stabilising Leg Assembly (Zinc plated stands x 2) Item number Part number Description Quantity per product 2020_Prevent_70x70_01 Stands 20mm Kramp pin 20mm Kramp 11mm Linch pin 11mm Linch pin...
- Page 26 ELECTRIC LIGHT ASSEMBLY Item Number Part number Description Quantity per product 201099JAE Male 7 Pin KRLA403001P001 Female 7 Pin...
- Page 27 IMPORTANT MAINTENANCE & SAFETY Regular maintenance is a prerequisite for good operational reliability. The following safety advice is to be observed before starting any maintenance, cleaning or repair work. Trained personnel may only execute maintenance activities. Inform operating personnel before beginning special operations and maintenance work! Delegate a supervisor! If necessary, ensure that the maintenance area is adequately secured.
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Page 28: Wearing Parts
Failure to carry out this maintenance may result in your warranty becoming invalid due to non- maintenance. WEARING PARTS If relevant, replace wearing parts before excessive wear causes poor performance and damage. Parts can be obtained through Agriweld Ltd directly or through your local dealer. - Page 29 Acquiring spare parts Please quote the details on the type plate(s) as well as the product’s serial no. on every order for spare parts or accessories, or enquiries of a technical nature. The use of spare parts supplied by others shall only be permitted after consultation with the manufacturer.
- Page 30 ROAD TRANSPORT REGULATIONS In accordance with The Road Vehicles Order 2003 No. 1998 Part 3 SPECIAL TYPES FOR AGRICULTURE The Department of Transport required the maximum width of an agricultural product to be 2.55m or less. Under special circumstances, agricultural products wider than 2.55m are permitted to use public roads.
- Page 34 PRODUCT DECALS Part number Description Quantity Sticker product RHINO_AGRI_01 160x110mm Rhino cultivation oval AW_PRV_HSS Headstock sticker GB_logo 87X55mm made in Great Britain Sticker AW_PRV_SS Prevent side 1x RH sticker 1xLH AW_OM_S Read operator manual sticker Grease nipple AW_180_GNS Sticker...
- Page 35 If you have arranged your own collection/haulage and the order has been received damaged, you will need to follow the same procedure as above to report it, however, Agriweld will not be able to enter any claim with a haulier where transport has been arranged by your own methods. Thank you...
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Page 36: Ce Declaration Of Conformity
CE DECLARATION OF CONFORMITY The equipment which accompanies this declaration is in conformity with EU Directive(s): 2006/42/EC Machinery Directive Manufacturer Name: Agriweld Ltd Manufacturer Address: Main Street, Garton-on-the-Wolds, Driffield, YO25 3ET Product: HD PREVENT – rear mounted track eradicator Product Options:... -
Page 37: Maintenance Table
Maintenance table Work Parts used / Name of Date Notes Undertaken parts replaced operator...
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