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APS 55K DIESEL HUSKY Operation And Maintenance Manual

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55K DIESEL HUSKY
ADVANCED PRESSURE SYSTEMS
OPERATION AND MAINTENANCE MANUAL
32-755-500.M - APRIL 2023

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Summary of Contents for APS 55K DIESEL HUSKY

  • Page 1 55K DIESEL HUSKY ADVANCED PRESSURE SYSTEMS OPERATION AND MAINTENANCE MANUAL 32-755-500.M - APRIL 2023...
  • Page 2 NOTICE This document contains subject matter in which Advanced Pressure Systems has proprietary rights. Recipients of this document shall not duplicate, use, or disclose information contained herein, in whole or in part, for other than the purpose for which this manual was provided. Advanced Pressure Systems believes the information described in this manual to be accurate and reliable.

  • Page 3: Table Of Contents

    CONTENTS About This Content ......................5 Overview ..........................5 Safety ..........................9 Safety Precautions ............................9 Safety Messages ............................12 Safety Labels ..............................13 Personal Protective Equipment (PPE) ......................14 Emergency Medical Information ......................... 15 Lockout/Tagout .............................. 16 Operation ......................... 17 Overview ................................
  • Page 4 High Pressure Fittings and Connections ....................36 Filters and Strainers ............................36 Nozzles, Holders, and Lance Connections ....................36 Trigger and Valve Controls ........................... 36 High Pressure Hoses ............................. 37 Proper Hose Storage ............................. 37 Preventative Maintenance Schedule ......................37 ECV Rebuild ..............................
  • Page 5 Standard Operating Parameters ......................... 80 High Pressure Pump ............................80 Recommended Environmental Conditions ....................80 Diesel Engine ..............................80 Fuel ..................................81 Service Connections ............................81 Component Identification ..........................82 Inlet Water ................................ 83 References ........................84 Engineering Drawings ............................ 84 Spare Parts ..............................

  • Page 6: About This Content

    About This Content Disclaimer Due to continuing product improvement, the information contained in this document is subject to change without notice. Advanced Pressure Systems shall not be held liable for technical or editorial omissions made herein, nor for any incidental or consequential damage resulting from the use of this material.
  • Page 7 How It Works Several items work together to operate the UHP fluid end. These items are the inlet water, the diesel engine, the pump, and the cooling system. When all of these items work together high pressure water is created. Inlet water is the first item.
  • Page 8 After the inlet stroke is the pressure stroke which has five steps: 1. The inlet check valve closes. 2. The plunger moves forward. 3. The water is pressurized. 4. The outlet check valve opens. 5. High pressure water goes to the manifold. At this point, the two-stroke cycle repeats.
  • Page 9 The cooling system is the last item. It operates to make sure that the rest of the systems are at the correct temperature. The charge pump supplies low-pressure water to cool the UHP fluid end. The low- pressure water also lubricates the plungers and the plunger bearings. A failed dynamic seal causes high-pressure water to leak into the low-pressure water that cools the bearing, cools the plunger, and lubricates the plunger.

  • Page 10: Safety

    Safety Advanced Pressure Systems designed this high-pressure waterjet cutting system and related equipment with safety in mind. Although the waterjet can appear harmless, it is a high-energy cutting tool capable of cutting many materials such as composites, metals, plastics, and wood products. Misuse of this equipment or carelessness in its application is extremely hazardous to personnel.
  • Page 11 Diesel Engines Do not allow the engine to exhaust into a closed work area. Provide either adequate  ventilation or vent the exhaust outdoors. Do not overfill the fuel tank.  Do not operate the engine in an explosive or flammable environment. ...
  • Page 12 Install all protective covers and shielding on equipment before starting the pump.  Examine for leakage after nozzle or tip replacement and correct the leak immediately.  Use only APS manufactured or approved waterjet nozzles, cleaning tips, and drilling or  cutting bits. Mechanical Do not start the system unless the operator can properly shut it down.

  • Page 13: Safety Messages

    Safety Messages Safety messages are highlighted with the safety alert symbol and a signal word or a signal word panel. Pay particular attention to these safety messages and all safety precautions posted on the equipment. Safety Alert Symbol This is the safety alert symbol. The safety alert symbol indicates a potential physical injury hazards.

  • Page 14: Safety Labels

    Safety Labels The section describes the safety labels and their locations. High-Pressure Hose This label indicates the minimum pressure rating of the hose to be used with the unit. (Item 1 in the image below) This label is located on the high-pressure tubing assembly. Forklift This label indicates the location of the forklift pockets to properly lift the pump on the diesel Husky.

  • Page 15: Personal Protective Equipment (Ppe)

    Personal Protective Equipment (PPE) Personal protective equipment (PPE) is equipment worn to minimize exposure to serious workplace injuries and illnesses. Helmets must be worn at all times by all personnel within the work area. Helmet material must withstand a mechanical shock to 10 G in 8 m.s. without fracturing.

  • Page 16: Emergency Medical Information

    Emergency Medical Information WARNING! Obtain medical treatment immediately for ANY high-pressure waterjet injuries. It is vital that medical personnel have information about this type of injury. We recommend that all personnel working with waterjet equipment carry a medical alert card or tag that describes their work and the nature of injuries inherent in using waterjets.

  • Page 17: Lockout/Tagout

    Lockout/Tagout The water supply and electrical systems can be locked out separately. Under most circumstances, both systems should be locked out. This lockout/tagout procedure is designed to protect all employees from injuries caused by the unexpected energizing or startup of the machine, or the release of stored energy during service and maintenance.

  • Page 18: Operation

    Operation Overview Commissioning requirements and procedures are detailed in this section. These procedures require a thorough understanding of the individual components, safety issues, and the overall operation of the system. All personnel involved in the operation and/or service of the system must carefully review this manual prior to commissioning and operating the machine.

  • Page 19: Startup

    Do not tighten high pressure connections when the system is pressurized. Remove all pressure from the system before tightening connections. 9. Ensure the supply water and the filters and strainers are clean. 10. Verify the pressure relief valve has been calibrated. Procedures for this can be found in the ‘Calibrating the Safety Valve’...

  • Page 20: Shutdown

    Shutdown Standard System Shutdown 1. Use the rotary knob on the screen to dial back pressure as low as possible. 2. Push the idle button, and then let the engine run for a minimum of three minutes to cool down. The engine should idle to allow the turbo to cool down.
  • Page 21 4. The 4th button down on the left side is used to initiate the ECV calibration procedure. 5. The 5th button navigates to the configuration screen where a password will be required to modify some parameters of the pump. 6. The bottom most button on the left side of the display navigates to the monitor pages. The first page is the pump monitor.
  • Page 22 Enabling the remote run/idle option, which can change the pump state remotely with a digital input, are also present. 6. The tier 3 engine and 40k/55k toggles must not be changed unless authorized by an APS service technician or engineer.
  • Page 23 Pump Monitoring Screen 1. The pump monitoring screen is where detailed pump status can be viewed. 2. From this screen engine RPM can be controlled and whether the pump is in ‘idle’ or ‘run’ with the corresponding buttons. 3. Selecting “Eng” in the bottom left will bring up the engine monitoring screen Engine Monitoring Screen 1.

  • Page 24: Decommissioning

    Decommissioning All local regulations must be adhered to for recycling and decontamination before the pump is decommissioned and taken out of service for any reason. 1. Shutdown the pump according to the ‘Standard System Shutdown’ procedure above. 2. Remove all of the following fluids: engine oil, hydraulic oil from the hydraulic circuit, diesel fuel and coolant from the radiator and cooling circuit.
  • Page 25 6. Open the inlet water valve. 7. Slowly turn on compressed air to the pump. Allow the air to run until the system contains no more water—approximately 10 minutes. 8. Turn off the air supply and remove it from the connection point. 9.

  • Page 26: Operation Safety Guidelines

    Operation Safety Guidelines Overview Advanced Pressure Systems products are sold with the understanding that the purchaser agrees to thoroughly train all operating and maintenance personnel in the correct and safe installation, operation, and maintenance of waterblast equipment and to provide adequate supervision of personnel at all times.

  • Page 27: Pressure Relief Devices

    A tube cleaning lance operator should operate a foot gun capable of instantaneously stopping pressure to the lance. 2. Before attaching a nozzle to the control gun or tube cleaning lance operate the pump at low speed to purge dirt and debris from the system. Dirt and debris can clog the nozzle orifice(s) and cause excessive system pressures that could lead to a lance failure.

  • Page 28: High Pressure Hose And Lance Assemblies

    4. The operation of relief valves and the accuracy of the set pressure should be field checked in accordance with manufacturer’s instructions at regular intervals. 5. Do not attempt to correct a leaking relief valve by increasing spring tension. This will increase the set pressure.

  • Page 29: Control Gun And Control Device Safety

    Control Gun and Control Device Safety 1. Prior to use, thoroughly inspect the control gun or device for smooth and proper operation. Control guns and devices should also be inspected for proper operation before each operating shift. Do not use any device that has not been inspected before the operating shift. 2.

  • Page 30: Rigid Tube Cleaning Lance Safety

    Rigid Tube Cleaning Lance Safety Do not use a rigid lance with an operating pressure less than 3,793 bar (55,000 psi). Do not use a rigid lance with an unknown burst rating or manufacturers’ operating pressure rating. 1. Clearance between the lance and tube must be enough to permit the unrestricted backflow of water and debris.

  • Page 31: Nozzles

    1. Do not use a flex lance that is kinked, worn, frayed or when its ability to hold pressure is questionable. 2. Do not use a flex lance with damaged or missing threads. 3. Clearance between the lance and tube must be enough to permit the unrestricted backflow of water and debris.

  • Page 32: Personal Protective Equipment

    Personal Protective Equipment Proper safety apparel should be provided to all operators. It is strongly recommended that instructions be given regarding when and how specific clothing and other types of protective devices shall be worn. Protective equipment may not prevent injuries to operators and other workers caused by the direct impact of high-pressure waterjets or from debris that may be thrown out by the impact of the jet.
  • Page 33 Liquid or chemical resistant suits shall be worn when there is a reasonable chance such equipment can prevent an injury.  Hand Protection All operators should be provided with adequate means to protect their arms and hands. This protective equipment shall be worn when there is a reasonable chance it can prevent an injury. ...

  • Page 34: Maintenance

    Maintenance Overview In order to keep the equipment in optimum operating condition, routine and preventive maintenance is essential. Only trained personnel should be authorized to perform maintenance or repairs to the equipment. All manufacturers’ repair instructions, including tool, torque, clearance, and lubrication recommendations should be followed.

  • Page 35: Gland Nut Torque Specification

     Torque all fittings to the manufacturer's specifications.  Follow the tubing manufacturer’s recommendations for high-pressure tubing bending radii.  When pressurizing any new, rebuilt, or serviced high pressure components, remove all personnel from the immediate area until the system pressure has been applied for three minutes and has been cycled on and off at least three times.

  • Page 36: Daily Inspection

    Daily Inspection The following inspection procedures should be performed each day before use. If problems are detected, they should be remedied before placing the equipment in service.  Prior to startup, check power end and inspect oils for dirt or contamination. Do not check the oil while the pump is running.

  • Page 37: High Pressure Fittings And Connections

    High Pressure Fittings and Connections The pressure rating for high pressure fittings must be a minimum of 3,793 bar (55,000 psi).  All fittings shall be cleaned before installing in the system.  Never use a damaged or corroded fitting, or one with damaged or missing threads. ...

  • Page 38: High Pressure Hoses

    High Pressure Hoses Hose assemblies must be visually inspected prior to each use and thoroughly tested every six (6) months or sooner, regardless of whether they were in use or not. A visual inspection should be made at periodic intervals to determine if a hose assembly is suitable for continued service.

  • Page 39: Ecv Rebuild

    4. Examine the bearing assembly, the plunger seal, the O-ring, the poppet, the seat, and the static cap seal for obvious unusual wear, and then discard them. If unusual wear is found, determine the cause and make appropriate repairs as required or call APS technical support. 32-755-500.M | Rev. 0 | April 2023 Page 38 of 86 ©...
  • Page 40 5. Remove the retainer ring from the ECV body. 6. Remove the ECV housing cap together with the springs from the ECV housing body. 7. Pull the shaft and the attached separator plate out of the ECV housing. 8. Remove the piston by pressing it out from the ECV body housing. 9.

  • Page 41: Ecv Installation

    ECV Installation ITEM DESCRIPTION PART NUMBER ECV BODY 013412-1 ADAPTER 013425-1 POPPET 013411-1 SEAT 011901-1 STATIC CAP SEAL 006738-1 1. Install the new ECV static cap seal onto the seat. 2. Lubricate all visible ECV O-rings with FOOD GRADE GREASE. 3.

  • Page 42: Safety Valve Service

    Safety Valve Service The safety valve protects the operator and pump from high pressure during a catastrophic failure. If an over-pressure condition occurs, the safety valve opens and unloads the circuit. The safety valve is set to discharge above 4241 bar (61,500 psi). Signs of a Problem: If the safety valve opens, reset it by returning the engine to idle.
  • Page 43 Assembly: 1. Examine all parts of the safety valve assembly for damage to the threads and sealing surfaces. Repair or replace as necessary. 2. Install the back-up ring and O-ring. Lubricate them with FOOD GRADE GREASE. 3. Stack the spring washers in the spring cage in the order shown below. 4.

  • Page 44: Water Filter Element Replacement

    Water Filter Element Replacement Dirty or incorrect filters can shorten pump life. 1. Do the ‘Lockout/Tagout’ procedure found in the ‘Safety’ section above. Failure to do the lockout/tagout procedure can result in equipment damage or injury to personnel. 2. Remove the inlet line to the high-pressure manifold and then drain the filter canister. Open the air bleed valve located on the filter canister lid.

  • Page 45: Hydraulic Filter Element Replacement

    Hydraulic Filter Element Replacement ITEM DESCRIPTION PART NUMBER PARTICULATE FILTER A-18850 WATER REMOVAL A-18851 FILTER 1. Do the ‘Lockout/Tagout’ procedure found in the ‘Safety’ section above. Failure to do the lockout/tagout procedure can result in equipment damage or injury to personnel. 2.

  • Page 46: Dynamic Seal Temperature Sensor Replacement

    Dynamic Seal Temperature Sensor Replacement This portion of the manual is for fluid ends equipped with Dynamic seal temperature sensors. 1. Do the ‘Lockout/Tagout’ procedure found in the ‘Safety’ section above. Failure to do the lockout/tagout procedure can result in equipment damage or injury to personnel.

  • Page 47: Calibrations

    Calibrations Calibration Overview The following calibrations are required to keep the pump operating correctly. Calibrating the Dynamic Seal Temperature Sensor The dynamic seal temperature sensors require periodic calibration. Such instances include after replacing a sensor or after maintenance that requires disconnecting the sensor. The system recognizes if the sensors need calibrating and automatically adjusts them.

  • Page 48: Calibrating The External Control Valve

    If operating the pump in a cold environment, the oil may take an excessive amount of time to warm up enough to calibrate the ECV correctly. Contact APS technical service if assistance is required. 1. Make sure that the following conditions are met, or the calibration will not be accurate: Deadhead the UHP system by closing all output water valves so that all water goes ...

  • Page 49: Calibrating The Safety Valve

    Calibrating the Safety Valve Although the maximum system output under normal operating conditions is 3,793 bar (55,000 psi), the safety valve is set to discharge above 4,241 bar (61,500 psi). This accommodates expected pressure spikes. The safety valve protects the operator and pump from high pressure during a catastrophic failure.
  • Page 50 4. Deadhead the pump. 5. Activate the extended pressure range on the control display by navigating to the config screen and entering the correct password. Extended pressure range will be available for 12 minutes. 6. The pump can now be set up to 4,275 bar (62,000 psi). Run the pump and increase the water pressure to 4,103 bar (59,500 psi).
  • Page 51 14. While supporting the ECV assembly from the bottom of the housing, install the ECV into the manifold. Turn the ECV into the manifold most of the way by hand. 15. During installation, support and rotate the ECV assembly from the bottom of the ECV housing. Use this method to get correct thread alignment and to prevent cross threading.

  • Page 52: 55K Fluid End Assembly

    55K Fluid End Assembly Maintenance Overview In order to keep the equipment in optimum operating condition, routine and preventive maintenance is essential. Only trained personnel should be authorized to perform maintenance or repairs to the equipment. All manufacturers’ repair instructions, including tool, torque, clearance, and lubrication recommendations should be followed.

  • Page 53: Gland Nut Torque Specification

     Torque all fittings to the manufacturer's specifications.  Follow the tubing manufacturer’s recommendations for high-pressure tubing bending radii.  When pressurizing any new, rebuilt, or serviced high pressure components, remove all personnel from the immediate area until the system pressure has been applied for three minutes and has been cycled on and off at least three times.
  • Page 54 ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 013533-1 SUBPLATE A-12749 DAMPER, PULSATION, BLDR, 8 SAE 013539-1 TIE ROD A-21080-1 NUT, HEX, GR 8, PLATED, 7/8-14 A-0265-118 SNAP RING, INT, 3/16 HSNG A-9926 WASHER, HARD, 1.5 OD X 7/8 ID 013540-1 SPACER, SEAL, LOW PRESS, 55K A-0290-014...

  • Page 55: Using The Loading Tool

    Using the Loading Tool Unloading the Tie Rods 1. Do the ‘Lockout/Tagout’ procedure found in the ‘Safety’ section above. Failure to do the lockout/tagout procedure can result in equipment damage or injury to personnel. 2. Close the inlet water valve. 3.
  • Page 56 10. Install the pressure-loading tool onto the tie rods. Turn the tool studs onto the exposed tie rod threads by hand. ITEM DESCRIPTION PART NUMBER TIE ROD 013539-1 END CAP 016862-1 HEX NUT A-21080-1 TOOL 042512-2 PISTON 018088-1 11. Tighten the tool studs firmly with a wrench or ratchet to seat the tool piston fully into the pressure-loading tool body and against the end cap.
  • Page 57 Loading the Tie Rods 1. Push the check valves into the end caps by hand. 2. Assemble the UHP components into position on the tie rods as shown below. Point the filler tube and high-pressure cylinder in the direction shown in the image ...
  • Page 58 5. Open the hand pump relief valve and attach the pressure-loading tool to the hand pump quick- disconnect fitting. ITEM DESCRIPTION HAND PUMP QUICK DISCONNECT LOADING TOOL BODY 6. Install the pressure-loading tool onto the tie rods by turning the tool studs onto the exposed threads of the tie rods by hand.
  • Page 59 8. Close the hand pump relief valve. 9. Pump the hand pump until the gauge pin reaches the Husky icon. Watch the pressure gauge for several seconds to make sure that there are no leaks in the hydraulic lines. 10. Tighten the primary tie rod nuts of the pump, by hand, until they are firmly against the washers and end caps.
  • Page 60 Install the O-rings and backup rings onto the top face of the UHP end caps.   Lubricate the six manifold screw threads and washers with SILVER ANTI-SEIZE. Torque the manifold screws in three steps using the following pattern:  ...

  • Page 61: Installing The Minor Maintenance Kit

    Installing the Minor Maintenance Kit Install the minor maintenance kit every 150-service hours. Install all of the parts at the same time—do not replace components individually when doing  scheduled maintenance. Clean all of the components before assembly. It is important to keep the work area clean while ...
  • Page 62 ITEM DESCRIPTION PART NUMBER OUTLET POPPET CAGE 006101-1 013515-1 3. Assemble the inlet check valve as shown in the following figure. Position the components as follows: Position of the conical spring: the large spring diameter must point towards the inlet ...
  • Page 63 5. Apply BLUE LUBRICANT to the threads of the outlet poppet cage. 6. Assemble the components of the outlet cage assembly as shown below. ITEM DESCRIPTION PART NUMBER OUTLET POPPET CAGE 006101—1 COMPRESSION SPRING A-9636 OUTLET POPPET ASSY 014643-1 OUTLET SEAT 014641-1 7.
  • Page 64 9. Install the end cap seal, the new check valve seal, the new O-ring, and the retainer ring as shown. Lubricate the check valve seal and O-ring with FOOD GRADE GREASE. Install the components in the following order to prevent damage to the O-ring: ITEM DESCRIPTION PART NUMBER...
  • Page 65 15. Finish hand tightening the inlet screw the rest of the way. Be sure there is enough room for the assembly pins to drop below the inlet face hole surface after removing the rubber band. 16. Torque the inlet screw to 13.6 N-m (120 in-lb.). 17.
  • Page 66 Seal Carrier Maintenance ITEM DESCRIPTION PART NUMBER SEAL CARRIER 013517-1 DYNAMIC SEAL 016170-1 U-CUP SEAL A-10654 U-CUP INSTALL TOOL 009588-1 1. Remove the dynamic seal and U-cup seal. 2. Examine and clean the seal carrier. Make sure that the cooling ports are free of debris. 3.
  • Page 67 Subplate Adapter Maintenance ITEM DESCRIPTION PART NUMBER SUBPLATE ADAPPTER 013525-1 O-RING A-0275-030 BEARING ASSEMBLY 009217-1 BEARING SNAP RING A-0265-086 HIGH PRESSURE SEAL A-9566 SPACER 013540-1 SNAP RING A-0265-118 1. In the following order, remove the o-ring, snap ring and spacer, high pressure seal, bearing snap ring and the bearing assembly.
  • Page 68 Install the Kit ITEM DESCRIPTION PART NUMBER ECV BODY 013412-1 ADAPTER 013425-1 POPPET 013411-1 SEAT 011901-1 STATIC CAP SEAL 006738-1 1. Do the ‘Load the Tie Rods’ procedure. 2. Install the new ECV static cap seal onto the seat. 3. Lubricate all visible ECV O-rings with FOOD GRADE GREASE. 4.

  • Page 69: Installing The Major Maintenance Kit

    Installing the Major Maintenance Kit Install the minor maintenance kit every 150-service hours. Install all of the parts at the same time—do not replace components individually when doing  scheduled maintenance. Clean all of the components before assembly. It is important to keep the work area clean while ...
  • Page 70 Pony Rod Replacement 1. Do Use the plunger installation tool to remove the three plungers. 2. Remove the subplate from the crankcase (eight hex screws). 3. Remove the pony rod pilots. If needed, 5/16-18 screws can be installed into the pony rod pilots to assist with removing them.
  • Page 71 6. Remove the three pony rods from the pony rod adapters. 7. Install the three new pony rods into the wrist pins with the tapered end orientated into the crankcase and the machined flat end facing away from the crankcase. ITEM DESCRIPTION TAPERED END...
  • Page 72 11. Install the pony rod pilots. Orientate the pony rod pilots so that the O-ring and oil seal points towards the crankcase and the side with the screw holes points away from the crankcase. 12. Apply SILVER ANTI-SEIZE to the subplate hex screws. 13.
  • Page 73 Seal Carrier Maintenance ITEM DESCRIPTION PART NUMBER SEAL CARRIER 013517-1 DYNAMIC SEAL 016170-1 U-CUP SEAL A-10654 U-CUP INSTALL TOOL 009588-1 1. Remove the dynamic seal and U-cup seal. 2. Examine and clean the seal carrier. Make sure that the cooling ports are free of debris. 3.
  • Page 74 Subplate Adapter Maintenance ITEM DESCRIPTION PART NUMBER SUBPLATE ADAPPTER 013525-1 O-RING A-0275-030 BEARING ASSEMBLY 009217-1 BEARING SNAP RING A-0265-086 HIGH PRESSURE SEAL A-9566 SPACER 013540-1 SNAP RING A-0265-118 1. In the following order, remove the o-ring, snap ring and spacer, high pressure seal, bearing snap ring and the bearing assembly.

  • Page 75: Troubleshooting

    If the symptoms in the guide do not correspond to the malfunction, or if the problem is not resolved by the recommended corrective action, contact the APS Service Department for assistance. Malfunction...
  • Page 76 Malfunction Indication Check Knock in power end Loosely connected components Tightness of intermediate rod in crosshead Plunger collet is fully compressed Connecting rod wrist pin bearings Crankshaft journal bearing wear Crankshaft main roller bearings and shims Fluid end effects Cavitation in fluid end Damaged suction or discharge valve or seats Damaged suction or discharge valve springs Damaged plunger / Worn packing...

  • Page 77: High Dynamic Seal Temperature

    APS recommends that all three dynamic seals are changed when the pump displays an alarm because of a seal failure. A single new seal runs “cold” when compared to the two older seals and may show an error code when there is no reason to.

  • Page 78: Low Inlet Water Pressure

    Low Inlet Water Pressure High Oil Temperature Compare the oil temperature on the display to the temperature gauge on the oil reservoir site gauge. 32-755-500.M | Rev. 0 | April 2023 Page 77 of 86 © 2023 Advanced Pressure Systems. All rights reserved.

  • Page 79: Low Oil Pressure

    Low Oil Pressure Low or High Output Pressure 32-755-500.M | Rev. 0 | April 2023 Page 78 of 86 © 2023 Advanced Pressure Systems. All rights reserved.

  • Page 80: High Water Filter Differential Pressure

    High Water Filter Differential Pressure 32-755-500.M | Rev. 0 | April 2023 Page 79 of 86 © 2023 Advanced Pressure Systems. All rights reserved.

  • Page 81: Specifications

    Specifications General DIMENSIONS 94.25” H x 102” W x 64” D DRY WEIGHT 6,245 LBS. (EST.) REQUIRED CLEARANCE 3 FT. ON ALL SIDES SITE GRADE LEVEL; SLOPE LESS THAN 8˚ FROM HORIZONTAL MOUNTING TYPE SKID FRAME Standard Operating Parameters OUTPUT PRESSURE 3,793 bar (55,000 PSI) OUTPUT FLOW RATE 6.5 GPM @ 2100 RPM...

  • Page 82: Fuel

    Fuel TYPE LOW SULFUR DIESEL CAPACITY 180 GALLONS (680 L) CONSUMPTION APPROX. 13 GAL/HR (49 L/HR) Service Connections FLUID END INLET (CHARGE PUMP) 1” NPT 1” NPT INLET (FLUID END) -12 JIC -12 JIC OUTLET 3/8” HP (F) 5 MM TYPE-M (2X) OUTLET 8 MM TYPE-M (1X) COOLING LOOP...

  • Page 83: Component Identification

    Component Identification DIESEL UNIT (image is used as reference only) ITEM DESCRIPTION FUNCTION VISUAL DISPLAY PRIMARY USER INTERFACE WITH THE PUMP WATER CHARGE PUMP BOOSTS SUPPLY WATER PRESSURE TO THE UHP ASSEMBLY HYDRAULIC FILTER BANK FILTERS HYDRAULIC OIL (WATER REMOVAL / PARTICULATE) HEAT EXCHANGER REMOVES HEAT FROM HYDRAULIC OIL INLET WATER FILTER...

  • Page 84: Inlet Water

    If the temperature of the inlet water to the pump is not within the parameters as specified in this manual, a chiller may be required to achieve the expected pump maintenance cycles. Horsepower, application, and site-specific conditions determine the capacity of a chiller. Contact APS Technical Service for more information.

  • Page 85: References

    References Engineering Drawings Engineering drawings are supplied with the pump in the appendix of this manual. Spare Parts Fluid End Parts DESCRIPTION PART NUMBER MAJOR KIT MINOR KIT SUBPLATE, 55K HUSKY 013533-1 SUBPLATE ADAPTER 013525-1 SEAL CARRIER 013517-1 HP CYLINDER 013387-1 CHECK VALVE ASSY, 55K 016863-1...
  • Page 86 Maintenance Kits MINOR MAINTENANCE KIT 014756-1 EVERY 150 HOURS MAJOR MAINTENANCE KIT 018306-1 EVERY 600 HOURS MAJOR MAINTENANCE PACKAGE 059563-1 1 MAJOR, 1 MINOR, 1 SPARES KIT CHECK VALVE MAINTENANCE KIT 018624-1 INCLUDED IN MINOR KIT ECV MAINTENANCE KIT 014490-1 INCLUDED IN MAJOR AND MINOR KIT SAFETY VALVE REBUILD KIT 017086-3...

  • Page 87: Appendix

    Appendix 32-755-500.M | Rev. 0 | April 2023 Page 86 of 86 © 2023 Advanced Pressure Systems. All rights reserved.
  • Page 88 APRVD BY 32-755-501 MACHINE S.F. DIM TOLERANCES: (in) B. PARKER ADDED SECOND BATTERY, BATTERY DISCONNECT 6/20/2020 K. SMITH APS AND THE APS LOGO ARE EITHER REGISTERED = ± .063 TRADEMARKS OR TRADEMARKS OF SHAPE TECHNOLOGIES MACHINE FILLETS R.02 = ± .015 REF.
  • Page 89 APRVD BY 32-755-501 MACHINE S.F. DIM TOLERANCES: (in) B. PARKER ADDED SECOND BATTERY, BATTERY DISCONNECT 6/20/2020 K. SMITH APS AND THE APS LOGO ARE EITHER REGISTERED = ± .063 TRADEMARKS OR TRADEMARKS OF SHAPE TECHNOLOGIES MACHINE FILLETS R.02 = ± .015 REF.
  • Page 90 APRVD BY 32-755-401 MACHINE S.F. DIM TOLERANCES: (in) B. PARKER INITIAL RELEASE 12/5/2019 K. SMITH APS AND THE APS LOGO ARE EITHER REGISTERED = ± .063 TRADEMARKS OR TRADEMARKS OF SHAPE TECHNOLOGIES MACHINE FILLETS R.02 = ± .015 REF. DWG.
  • Page 91 APRVD BY 32-755-401 MACHINE S.F. DIM TOLERANCES: (in) B. PARKER INITIAL RELEASE 12/5/2019 K. SMITH APS AND THE APS LOGO ARE EITHER REGISTERED = ± .063 TRADEMARKS OR TRADEMARKS OF SHAPE TECHNOLOGIES MACHINE FILLETS R.02 = ± .015 REF. DWG.
  • Page 92 FITTING, STRT, FFS-MJIC, 06-06 90-812-000 FLAT WASHER, 3/8" 90-708-000 NUT, NY-LOCK, 1/4"-20 90-816-000 FLAT WASHER, 1/2" 33-995-008 LABEL, STICKER, APS WEBSITE / PHONE NUM 90-820-000 FLAT WASHER, 5/8" 27 IN. A-2883 TUBING, FLEX, 9/32" 10-410-035 BOLT, HEX, M10X1.5MM X 35MM, 10.9 ALLOY 51 IN.
  • Page 93 THREAD INTO COUPLING INSIDE OF TANK TITLE: TRPLX UNIT-HUSKY, C7.1 TIER 4, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 94 APPLY GREASE TO PINS PRIOR TO INSERTING INTO RUBBER COUPLING REMOVE PROTECTIVE COVER AND DISCARD TITLE: TRPLX UNIT-HUSKY, C7.1 TIER 4, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 95 APPLY BLUE GOOP THREAD LUBRICANT TO THREADS TORQUE TO 150 FT. LBS. TITLE: TRPLX UNIT-HUSKY, C7.1 TIER 4, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 96 SCALE 1 : 8 SCALE 1 : 8 TITLE: TRPLX UNIT-HUSKY, C7.1 TIER 4, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 97 SCALE 1 : 4 SCALE 1 : 6 TITLE: TRPLX UNIT-HUSKY, C7.1 TIER 4, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 98 13-700-001.12 10-950-201 TITLE: TRPLX UNIT-HUSKY, C7.1 TIER 4, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 99 13-700-001.10 13-700-001.1 TITLE: TRPLX UNIT-HUSKY, C7.1 TIER 4, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 100 42 IN. BLACK TITLE: TRPLX UNIT-HUSKY, C7.1 TIER 4, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 101 36 IN. YELLOW TITLE: TRPLX UNIT-HUSKY, C7.1 TIER 4, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 102 FITTING, STRT, MNPT-MJIC, 08-08.B 33-995-007 LABEL, STICKER, DIESEL FUEL ONLY, 180 GAL 12-005-1616 FITTING, STRT, MNPT-MJIC, 16-16 33-995-008 LABEL, STICKER, APS WEBSITE / PHONE NUM 12-011-0606 FITTING, STRT, FNPT-MJIC, 06-06 33-995-009 DECAL, VINYL, HUSKY NAME, VERTICAL, RADIATOR 12-016-0806 FITTING, STRT, MSAE-MJIC, 08-06...
  • Page 103 THREAD INTO COUPLING INSIDE OF TANK TITLE: TRPLX UNIT-HUSKY, C9.3 TIER 3, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 104 TORQUE BOLTS TO 50 FT. LBS. TITLE: TRPLX UNIT-HUSKY, C9.3 TIER 3, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 105 DETAIL G SCALE 1 : 2 TITLE: TRPLX UNIT-HUSKY, C9.3 TIER 3, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 106 SCALE 1 : 8 SCALE 1 : 8 TITLE: TRPLX UNIT-HUSKY, C9.3 TIER 3, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 107 SCALE 1 : 6 SCALE 1 : 4 TITLE: TRPLX UNIT-HUSKY, C9.3 TIER 3, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 108 13-700-001.12 10-950-201 TITLE: TRPLX UNIT-HUSKY, C9.3 TIER 3, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 109 13-700-001.10 13-700-001.1 TITLE: TRPLX UNIT-HUSKY, C9.3 TIER 3, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 110 42 IN. BLACK TITLE: TRPLX UNIT-HUSKY, C9.3 TIER 3, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 111 45 IN. YELLOW TITLE: TRPLX UNIT-HUSKY, C9.3 TIER 3, NO FE UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS DIM'S IN [mm] ARE REFERENCE ONLY OF SHAPE TECHNOLOGIES INC.
  • Page 112 APRVD BY 013503-1 MACHINE S.F. DIM TOLERANCES: (in) B. PARKER INITIAL RELEASE, APS VERSION 4/20/2020 K. SMITH APS AND THE APS LOGO ARE EITHER REGISTERED = ± .030 TRADEMARKS OR TRADEMARKS OF SHAPE TECHNOLOGIES MACHINE FILLETS R.02 = ± .010 MATERIAL HEAT TREAT.
  • Page 113 APRVD BY 013503-1 MACHINE S.F. DIM TOLERANCES: (in) B. PARKER INITIAL RELEASE, APS VERSION 4/20/2020 K. SMITH APS AND THE APS LOGO ARE EITHER REGISTERED = ± .030 TRADEMARKS OR TRADEMARKS OF SHAPE TECHNOLOGIES MACHINE FILLETS R.02 = ± .010 MATERIAL HEAT TREAT.
  • Page 114 APRVD BY 013503-1 MACHINE S.F. DIM TOLERANCES: (in) B. PARKER INITIAL RELEASE, APS VERSION 4/20/2020 K. SMITH APS AND THE APS LOGO ARE EITHER REGISTERED = ± .030 TRADEMARKS OR TRADEMARKS OF SHAPE TECHNOLOGIES MACHINE FILLETS R.02 = ± .010 MATERIAL HEAT TREAT.
  • Page 115 APRVD BY 013503-1 MACHINE S.F. DIM TOLERANCES: (in) B. PARKER INITIAL RELEASE, APS VERSION 4/20/2020 K. SMITH APS AND THE APS LOGO ARE EITHER REGISTERED = ± .030 TRADEMARKS OR TRADEMARKS OF SHAPE TECHNOLOGIES MACHINE FILLETS R.02 = ± .010 MATERIAL HEAT TREAT.
  • Page 116 APRVD BY 013503-1 MACHINE S.F. DIM TOLERANCES: (in) B. PARKER INITIAL RELEASE, APS VERSION 4/20/2020 K. SMITH APS AND THE APS LOGO ARE EITHER REGISTERED = ± .030 TRADEMARKS OR TRADEMARKS OF SHAPE TECHNOLOGIES MACHINE FILLETS R.02 = ± .010 MATERIAL HEAT TREAT.
  • Page 117 APRVD BY 013503-1 MACHINE S.F. DIM TOLERANCES: (in) B. PARKER INITIAL RELEASE, APS VERSION 4/20/2020 K. SMITH APS AND THE APS LOGO ARE EITHER REGISTERED = ± .030 TRADEMARKS OR TRADEMARKS OF SHAPE TECHNOLOGIES MACHINE FILLETS R.02 = ± .010 MATERIAL HEAT TREAT.
  • Page 118 006122-5 MACHINE S.F. DIM TOLERANCES: (in) B. PARKER UPDATED ITEM 90-014-650, UPDATED JOURNAL BEARINGS 4/14/2020 K. SMITH APS AND THE APS LOGO ARE EITHER REGISTERED = ± .063 TRADEMARKS OR TRADEMARKS OF SHAPE TECHNOLOGIES MACHINE FILLETS R.02 = ± .015 MATERIAL HEAT TREAT.
  • Page 119 006122-5 MACHINE S.F. DIM TOLERANCES: (in) B. PARKER UPDATED ITEM 90-014-650, UPDATED JOURNAL BEARINGS 4/14/2020 K. SMITH APS AND THE APS LOGO ARE EITHER REGISTERED = ± .063 TRADEMARKS OR TRADEMARKS OF SHAPE TECHNOLOGIES MACHINE FILLETS R.02 = ± .015 MATERIAL HEAT TREAT.
  • Page 120 006122-5 MACHINE S.F. DIM TOLERANCES: (in) B. PARKER UPDATED ITEM 90-014-650, UPDATED JOURNAL BEARINGS 4/14/2020 K. SMITH APS AND THE APS LOGO ARE EITHER REGISTERED = ± .063 TRADEMARKS OR TRADEMARKS OF SHAPE TECHNOLOGIES MACHINE FILLETS R.02 = ± .015 MATERIAL HEAT TREAT.
  • Page 121 006122-5 MACHINE S.F. DIM TOLERANCES: (in) B. PARKER UPDATED ITEM 90-014-650, UPDATED JOURNAL BEARINGS 4/14/2020 K. SMITH APS AND THE APS LOGO ARE EITHER REGISTERED = ± .063 TRADEMARKS OR TRADEMARKS OF SHAPE TECHNOLOGIES MACHINE FILLETS R.02 = ± .015 MATERIAL HEAT TREAT.
  • Page 122 A-26688-1 A-18850 A-18851 TITLE: ASSEMBLY, HYDRAULIC FILTER, HUSKY UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS OF SHAPE TECHNOLOGIES INC. IN THE DIM'S IN [mm] ARE REFERENCE ONLY 701 S.
  • Page 123 12-033-1616.B 99-013-002 12-030-1616.B TITLE: ASSEMBLY, HEAT EXCHANGER, HUSKY UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS OF SHAPE TECHNOLOGIES INC. IN THE DIM'S IN [mm] ARE REFERENCE ONLY 701 S.
  • Page 124 12-005-1212.B 12-002-0804.B 99-013-004 TITLE: ASSEMBLY, WATER FILTER, HUSKY UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS OF SHAPE TECHNOLOGIES INC. IN THE DIM'S IN [mm] ARE REFERENCE ONLY 701 S.
  • Page 125 9/3/2019 K. SMITH FILLETS FOR MANUFACTURING PURPOSES WITHOUT WRITTEN APRVD BY .XXX = ± .005 B. PARKER PERMISSION FROM ADVANCED PRESSURE SYSTEMS. ±1° MATL. UPDATED SHEET FORMAT, APS PART NUMBERS, MORE DETAIL 4/21/2020 K. SMITH ANGLE .XXXX = ± .0005...
  • Page 126 9/3/2019 K. SMITH FILLETS FOR MANUFACTURING PURPOSES WITHOUT WRITTEN APRVD BY .XXX = ± .005 B. PARKER PERMISSION FROM ADVANCED PRESSURE SYSTEMS. ±1° MATL. UPDATED SHEET FORMAT, APS PART NUMBERS, MORE DETAIL 4/21/2020 K. SMITH ANGLE .XXXX = ± .0005...
  • Page 127 9/3/2019 K. SMITH FILLETS FOR MANUFACTURING PURPOSES WITHOUT WRITTEN APRVD BY .XXX = ± .005 B. PARKER PERMISSION FROM ADVANCED PRESSURE SYSTEMS. ±1° MATL. UPDATED SHEET FORMAT, APS PART NUMBERS, MORE DETAIL 4/21/2020 K. SMITH ANGLE .XXXX = ± .0005...
  • Page 128 ITEM SHIPPED LOOSE WITH CONTROLS PACKAGE (PART 11-001-001) 12-016-0808 FITTING, STRT, MSAE-MJIC, 08-08 ITEM SHIPPED LOOSE WITH CONTROLS PACKAGE (PART 11-001-004) 33-001-031 GAUGE, BCK MT, 200 PSI, GL FILL, 2.5", APS LOGO 33-001-012 VLV,PRESSURE REDUCING/RELIEVING,8 GPM,12VDC 12-044-1212 33-001-011 VALVE, PRESSURE RELEIF, 100 GPM, 40-400 PSI...
  • Page 129 33-001-022 90-812-000 4X TITLE: ASSEMBLY, CHARGE PUMP, HUSKY UNLESS OTHERWISE SPECIFIED APS AND THE APS LOGO ARE EITHER ALL DIMENSIONS ARE IN INCHES REGISTERED TRADEMARKS OR TRADEMARKS INTERPRET PER ANSI Y14.5-2009 ADVANCED PRESSURE SYSTEMS OF SHAPE TECHNOLOGIES INC. IN THE DIM'S IN [mm] ARE REFERENCE ONLY 701 S.
  • Page 130 ITEM QTY U/M PART NUMBER DESCRIPTION NOTES: EA 006738-1 STATIC CAP SEAL;END CAP 101. LUBRICATE O-RINGS AND SEALS WITH DOW CORNING #55 O-RING LUBRICANT (REF A-1893). EA 011901-1 SEAT;ECV;DIESEL EAGLE TORQUE TO 25-30 FT. LBS. EA 013411-1 POPPET;55K ECV APPLY A CONTINUOUS BEAD OF LOCTITE #242 TO THREADS. EA 013412-1 BODY;55K ECV BINDING IS UNACCEPTABLE BETWEEN ITEMS 5 AND 9.

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