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iSP DeLuxe Stitcher B3000 Instructions And Parts Manual

Stitch'n fold booklet maker
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D
L
S
E
UXE
TITCHER
®
COMPANY INC.
solving your wire stitching needs for 125 years...
ISP
Stitching & Bindery Products
220V, 50Hz MODEL
Model B3000 Stitch'n Fold
Booklet Maker
Instructions and parts manual

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Summary of Contents for iSP DeLuxe Stitcher B3000

  • Page 1 TITCHER ® COMPANY INC. solving your wire stitching needs for 125 years... Stitching & Bindery Products 220V, 50Hz MODEL Model B3000 Stitch’n Fold Booklet Maker Instructions and parts manual...

  • Page 2: Table Of Contents

    Stitch'n Fold CONTENTS Introduction ............3 Specifications ............. 3 Safety ..............4 Assembly Drawing ..........5 Installation ............6 Preventive Maintenance ........6 Control Panel ............. 7 Fuses ..............7 Operation & Setup ..........8 Side Stitching ............. 9 Corner Stitching..........10 Adjustments ............

  • Page 3: Introduction

    Side stitching, corner stitching, and folding projects, with or without stitching, are easily accomplished. Advanced Technology: Stitch'n Fold uses ISP's patented magnetic stitching head technology, providing the reliability and economy of wire stitching. Dual sets of folding rollers assure consistent, professional results. For safety, interlocked access guards prevent machine operation when open.

  • Page 4: Safety

    Stitch'n Fold SAFETY SAFETY PRECAUTIONS AND PROCEDURES 1 . Make sure electrical power is turned o 4 . A well maintained machine is a safer ma- before performing any adjustment or main- chine. Clean and lubricate the machine at tenance. regular intervals.

  • Page 5: Assembly Drawing

    ASSEMBLY DRAWING Main Table C. Right Side Cover Right Side Guide A. Front Guard Jog Fingers B. Top Guard Main Table Belt Delivery Table F. Rear Cover Secondary Table G. Roller Guard D. Left Side Cover E. Front Cover Left Side Guide Hand Crank (RBM1000A Scene 1)

  • Page 6: Installation

    Stitch'n Fold INSTALLATION LOADING & THREADING WIRE: BEFORE UNCRATING: Use only approved stitching wire, part number 415- Examine the crate for visible damage. If the crate is 0225. Open the top guard to reach the wire spool damaged, the machine might be damaged. Notify studs.

  • Page 7: Control Panel

    #RBM1239F. RBM1352F. 13, 14, 15, 16, 17 B. DC Fuse: Fuse protects transformer. If this fuse fails, none of the 24VDC components will oper- ate. Replace with proper .75 amp fuse, ISP 9, 10, 11 9, 10, 12 #RBM1267F. RBM1350F.

  • Page 8: Operation & Setup

    StitchFold OPERATION & SETUP BOOKLETMAKING STITCHING HEADS: Make sure the stitching heads are mounted in the proper positions to match the paper size. For 5.5" x 8.5" (also A5) paper, the heads must be mounted in the two positions closest to the belt on the main table.

  • Page 9: Side Stitching

    PAPER LENGTH: Adjust the gates for paper length. For instance, for 8.5" x 11" paper, the gates must be set for the 11" length. Place two sheets of paper between the side guides and slide them under the ski until they stop against the first gate.

  • Page 10: Corner Stitching

    Stitch'n Fold paper just ts between the gate and the raised jog ngers. If the standard fold gate returns early and CORNER STITCHING causes a jam or double stitch, turn the gate timer clockwise enough to prevent the problem. Lower the folding gate by pressing the toggle switch located on the secondary table.

  • Page 11: Adjustments

    ADJUSTMENTS GATE TIMER BOOKLET SQUARENESS The adjusting knob for the gate timer is located on Check the finished booklet. If the stitches are prop- the back of the machine's left side cover. It controls erly located on the fold, but the fold is off center, the amount of time that the stop gate is held down adjust the gates by turning the hand crank until sets each cycle after the stitches have been driven into the...
  • Page 12 Stitch'n Fold STITCHING CLUTCH the clutch and turn the wheel until one of the set The stitching heads are controled by a single revolu- screws is facing forward. Carefully hold the adjust- tion wrap spring clutch. This clutch must be adjusted ing collar so that the stop collar pin is centered in the to stop the stitching heads in the proper position.

  • Page 13: Clutch Shear Pin Replacement

    REPLACEMENT OF SHEAR PIN REPLACEMENT OF STITCH ON STITCH CLUTCH CLUTCH 1. Unplug machine. Remove side covers and front cover. Shear Pin 2. See exploded view of head drive shaft on page 22. Disconnect the pull rods from both head drive cranks (#16).

  • Page 14: Trouble Shooting

    Stitch'n Fold TROUBLE SHOOTING PROBLEM: SOLUTION: 1. Unit will not turn on. 1. Plug unit into appropriate power supply. 2. If there is no green light: a. Check for proper line voltage. (115V or 220V) b. Check the "Main" fuse. c.
  • Page 15 PROBLEM: SOLUTION: 7. Stitch heads won't cycle. 1. Make sure that Stitch on/off switch is in "on" position. 2. Check stitch clutch solenoid to see if it is activating when triggered by the stitch gate microswitch (4LS): a. If solenoid is activating and heads still don't cycle, check stitch clutch shear pin.

  • Page 16: Exploded Drawings & Parts Lists

    Stitch'n Fold C O V E R S & G U A R D S (RBM1000B Scene 1) Index Part Part Name Number Index Part Part Name Number Number Number Required Number Number Required RBM1575F LH Cover RBM1316F Rubber Bumper RBM1574F RH Cover D27396F...
  • Page 17 F R A M E A S S E M B L Y (RBM1000C Scene 1) Index Part Part Name Number Index Part Part Name Number RBM1529F Frame Bottom RBM1543F Tape Drive Shaft RBM1566F LH Side Frame (also item 22 page 21) RBM1565F RH Side Frame RBM1201F...
  • Page 18 Stitch'n Fold H E A D D R I V E A S S E M B L Y 9 11 (RBM1000D Scene 1)
  • Page 19 Index Part Part Name Number CAAA2006W EZ Thread Stitcher Head RBM1321A Knob Assy CB734 Lockwasher 1/2 RBM1630F Washer 1/2 RBM1530A Head Support Bar Assy CB606 Hex Hd Scr 5/15-18 x 3/4 CB895 Lockwasher 5/16 RBM1550F Head Actuating Bar CB325 Soc Hd Scr 1/4-20 x 1/2 RBM1564F Head Drive Wear Strip CB487...
  • Page 20 Stitch'n Fold M A I N T A B L E A S S E M B L Y (RBM1000E Scene 1)
  • Page 21 Index Part Part Name Number Index Part Part Name Number RBM1310C Microswitch RBM1528A Main Table (also item 31 page 32) RBM1615F Gate Table RBM1327F Rd Hd Scr 4-40 x 1/2 RBM1324F Pan Hd Scr 10-32 x 1/2 RBM1234F Solenoid (also item 49 page 32) (also item 49 page 32) CB278 Nut 10-32...
  • Page 22 Stitch'n Fold H E A D D R I V E S H A F T A S S E M B L Y (RBM1000F Scene 1)
  • Page 23 Index Part Part Name Number Index Part Part Name Number Number Number Required Number Number Required RBM1629A LH Side Guide RBM1328F Rd Hd Scr 4-40 x 3/4 RBM1628A RH Side Guide CG13 Nut 4-40 RBM1329F Flat Hd Scr 8-32 x 5/8 RBM1126F Switch Cam RBM1789F...
  • Page 24 Stitch'n Fold R O L L E R S & K N I F E A S S E M B L Y (RBM1000G Scene 1) Index Part Part Name Number Index Part Part Name Number Number Number Required Number Number Required RBM1535F Book De ector...
  • Page 25 K N I F E S H A F T A S S E M B L Y (RBM1000H Scene 1) Index Part Part Name Number Index Part Part Name Number RBM1036F Knife Connection Rod CB487 Hex Hd Scr 1/4-20 x 3/4 RBM1040F Knife Drive Crank RBM1519F...
  • Page 26 Stitch'n Fold B E L T S & C H A I N S A S S E M B L Y 37 4 29 25 (RBM1000J Scene 1)
  • Page 27 Index Part Part Name Number RBM1211F Timing Belt 3/8" Wide RBM1210F Timing Belt 1/2" Wide D44958F Soc Hd Scr 1/4-20 x 2 1/2 RBM1519F Lockwasher 1/4 CB718 Washer RBM1294F Knife Idler Shaft RBM1291F Idler Roll RBM1295F Idler Spacer RBM1673F Chain - 44L RBM1207F Reducer Pulley 10 Teeth CB837B...
  • Page 28 Stitch'n Fold S E C O N D A R Y T A B L E A S S E M B L Y (RBM1000K Scene 1) Index Part Part Name Number Index Part Part Name Number Number Number Required Number Number Required RBM1784F...
  • Page 29 D E L I V E R Y T A B L E A S S E M B L Y (RBM1841A Scene 3) Index Part Part Name Number Index Part Part Name Number RBM1841F Conveyor Table RBM1846F Conveyor Belt RBM1838F Conveyor Bracket RBM1840F...
  • Page 30 Stitch'n Fold F O L D S T O P C A G E A S S E M B L Y S K 8 8 7 Index Part Part Name Number Index Part Part Name Number Number Number Required Number Number Required RBM1773F...
  • Page 31 Stitch'n Fold M A I N C O N T R O L P A N E L POWER ON STITCH OFF COUNTS 1, 2, 3 F U S E S & T I M E R P O T E N T I O M E T E R GATE TIMER CAUTION: For continued protection against...

  • Page 32: Electrical Schematic

    ELECTRICAL SCHEMATIC (SK881A)

  • Page 33: Back Jog

    Stitch'n Fold B A C K J O G A S S E M B L Y 18, 19 (RBM1000L Scene 1) Index Part Part Name Number Index Part Part Name Number Number Number Required Number Number Required RBM1625 Front Jog Plate RBM1374F Jog Link RBM1606F...

  • Page 34: Side/Corner Stitch Gate (Optional)

    S I D E / C O R N E R S T I T C H G A T E ( O P T I O N A L ) 9, 10 9, 10 S K 8 8 9 Index Part Part Name...

  • Page 35: Activated Clinch (Optional)

    Stitch'n Fold A C T I V A T E D C L I N C H ( O P T I O N A L ) 17, 14, 18 (RBM1000M Scene 1) Index Part Part Name Number Index Part Part Name Number Number Number...
  • Page 40 WHEN ORDERING PARTS, PLEASE STATE: QUANTITY REQUIRED, PART NUMBER, PART NAME, WIRE SIZE AND CROWN WIDTH OF YOUR STITCHER. TITCHER ® COMPANY INC. Stitching & Bindery Products 3747 N. Acorn Lane, Franklin Park, IL 60131 Phone: 847-455-4400 800-634-0810 Fax: 847-455-4900 800-417-9251 https://www.deluxestitcher.com DBS3003...

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